Alliance Laundry Systems PHM798N Installation Manual
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Alliance Laundry Systems PHM798N Installation Manual

Alliance Laundry Systems PHM798N Installation Manual

Pocket hardmount unilinc and m30 control
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Washer-Extractors
Pocket Hardmount
UniLinc and M30 Control
Refer to Page 8 for Model Numbers
PHM798N
PHM798N
UniLinc 35 – 125 Models
PHM1422C
UniLinc 150 Model
PHM1422C
PHM802N
PHM802N
M30 35 – 125 Models
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
Part No. F8138601R11
www.comlaundry.com
June 2011

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Summary of Contents for Alliance Laundry Systems PHM798N

  • Page 1 Washer-Extractors Pocket Hardmount UniLinc and M30 Control Refer to Page 8 for Model Numbers PHM798N PHM798N UniLinc 35 – 125 Models PHM1422C UniLinc 150 Model PHM1422C PHM802N PHM802N M30 35 – 125 Models Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) Part No.

  • Page 3: Table Of Contents

    All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. F8138601 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information... Explanation of Safety Messages...

  • Page 4: Safety Information

    NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information Important Safety Instructions To reduce the risk of fire, electric shock,...
  • Page 5 DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids.

  • Page 6: Safety Decals

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

  • Page 7: Operator Safety

    Excessively high water level is evident. c. Machine is not connected to a properly grounded circuit. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Do not bypass any safety devices in the machine. Never operate the machine with a bypassed or disconnected balance system.

  • Page 8: Safe Operating Environment

     Chemicals. Keep stainless steel surfaces free of chemical residues. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT DANGER Do not place volatile or flammable fluids in any machine. Do not clean the machine...

  • Page 9: Input And Output Services

    Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 AC Inverter Drive Machines equipped with the AC inverter drive require special attention with regard to the operating environment.

  • Page 10: Introduction

    UWL035K12 UWL080T3V UWL035K1L UWL100K1M UWL035K1M UWL100T3V UWL035T3L UWL125K1M UWL035T3M UWL125T3V UWL035T3V UWL150T3V UWL060K12 UWN035K12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Introduction UWN035K1L UWN100K1M UWN035K1M UWN100T3V UWN035T3L UWN125K1M UWN035T3M UWN125K1V UWN035T3V UWN125T3V UWN060K12 UWN150T3V UWN060K1L...

  • Page 11: Delivery Inspection

    4. Press the keypad until machine ID is highlighted. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 5. Press the Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance.
  • Page 12 Schematic : 30 - 85 psi, 2 - 5.7 Supply Water: Supply Water: © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Sample Model Number: UW60TVQU10001 T = UniLinc Control V = 8 Speeds Refer to Table 10.

  • Page 13: Specifications And Dimensions

    Drive Train Information Number of motors in drive train Drive motor power, hp (kW) 5.0 (3.7) * Basket Only © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 UWTV Models Through 3/31/09 36.625 (930) 41.5 (1054) 64.5 (1638)

  • Page 14: Balance Detection

    2.4 (3.6) raise bath temperature 10°F, min (5°C, min) 2.7 (4.1) HIGH 3.1 (4.7) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT UWTV Models Through 3/31/09 (Continued) 26 (.31) 26 (.35) 40 (.73) 40 (.82) 71 (2.29) 73 (2.57)

  • Page 15: Overall Dimensions

    Drive motor power, hp (kW) 2.0 (1.3) (2-speed models) 5.0 (3.7) (Variable-speed models) * Basket Only © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 UWL, UWN and UWU Models Starting 4/1/09 36.07 (916) 41.06 (1043) 64.5 (1638) 67.88 (1724) 47.24 (1200)
  • Page 16 415V 11.7 480V 15.6 Number of electrical heating elements Electrical heating element size, © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 26 (.31) 26 (.35) 26 (.35) 42 (.66) 40 (0.8) 40 (0.8) 74 (2) 70 (2.50)

  • Page 17: Machine Dimensions

    The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 NOTE: The dimensions shown here are for planning purposes only.
  • Page 18 Emergency Stop Button Supply Dispenser Door Handle Spray Rinse Nozzle Recirculation Inlet © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT UW35TV - UW125TV MODELS Water Inlet Valves Steam Connection (Optional) Shell Vent Power Input (Electric Heat Models)
  • Page 19 (Models Through 6/30/08) Door Unlock Button Emergency Stop Button Supply Valve Box Supply Dispenser Spray Rinse Nozzle Door Handle © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 UW150TV MODELS Figure 4 Specifications and Dimensions (BASE) (OVERALL)

  • Page 20: Uw Design 1 And Design 2 Models

    The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT (Refer to Figure 5 and Figure 6) 41.125...
  • Page 21 Supply Valve Box (optional) Emergency Stop Button Supply Dispenser Door Handle Spray Rinse Nozzle (optional) Recirculation Inlet © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 35 - 125 MODELS Water Inlet Valves Steam Connection (Optional) Shell Vent...
  • Page 22 (Models Through 6/30/08) Door Unlock Button Emergency Stop Button Supply Valve Box Supply Dispenser Spray Rinse Nozzle Door Handle © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 150 MODELS Figure 6 (BASE) (OVERALL) TMB736N Basket Jog Buttons...

  • Page 23: Uw Design 3 Models Starting 10/4/10

    The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 (Refer to Figure 7 and Figure 8) 41.125...
  • Page 24 Emergency Stop Button Supply Dispenser Door Handle Spray Rinse Nozzle (optional) Water Inlet Valves Steam Connection (Optional) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT (BASE) (BASE) (OVERALL) (OVERALL) 35 - 125 MODELS 35 - 125 MODELS...
  • Page 25 Door Unlock Button Emergency Stop Button Supply Valve Box Supply Dispenser Spray Rinse Nozzle Door Handle Basket Jog Buttons © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 (BASE) (OVERALL) 150 MODELS Shell Vent Water Inlet Valves...

  • Page 26: Machine Foundation Requirements

    To reduce the risk of fire, this appliance must be bolted to an uncovered concrete floor. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT For new foundations a bolt-locator fixture or rebar frame is available and a preferred option. This rigid...

  • Page 27: Concrete Foundation Pad Installation

    (203 mm) above the existing floor. 5. Refill with compacted fill dirt, making sure to allow for correct concrete thickness. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Specifications and Dimensions 6. Wet the hole around the cement foundation well and brush the exposed foundation with cement grout.
  • Page 28 48.125 in. 59.625 in. (1222 mm) (1514 mm) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Brush with Cement Grout COMPACTED FILL DIRT 18 in. (457 mm) DEPTH Figure 9 12 in. (305 mm) (305 mm) 6 in.

  • Page 29: Floor Load Data

    U1 and greater Acting in the downward direction against the floor. Acting in the upward direction away from the floor. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 1272 (5.66) 1677 (7.45) 2292 (10.2) 169 (8.08) 187 (8.94)
  • Page 30 Dynamic pressure, U1 and Variable-speed lbs/ft (kN/m greater Dynamic load U1 and Variable-speed frequency, Hz greater © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Speed 1272 1442 (5.66) (6.42) 2-speed 1272 1442 (5.66) (6.42) L-speed...
  • Page 31 Base moment, U1 and Variable-speed lb/ft (kN/m) greater N/A = Not Applicable Acting in the downward direction against the floor. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Table 5 (continued) Speed 2848 4146 (12.7) (18.4)

  • Page 32: Mounting Bolt Installation Requirements

    Grouting Cement or Structural Epoxy Figure 10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT For new foundations a bolt-locator fixture or rebar frame is available and a preferred option. This rigid welded assembly made of reinforcing rod and mounting bolts is designed to be embedded in concrete.

  • Page 33: Machine Mounting And Grouting

    6. Remove the spacers carefully, allowing the machine to settle into the wet grout. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Specifications and Dimensions 7. Before grout sets completely, make a drain opening in the rear of the washer-extractor grouting with a stiff piece of wire;...

  • Page 34: Mounting Bolt Hole Locations

    Mounting Bolt Hole Locations 2 in. (51 mm) NOTE: Mounting holes marked “A” are on V-speed Models only. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 28.625 in. (727 mm) 43.28 in. (1089 mm) 40.1875 in.
  • Page 35 0.75 in. (19 mm) 1.25 in. (32 mm) 2 in. (51 mm) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 34.125 in. (867 mm) 44.8125 in. (1138 mm) 39.25 in. (997 mm) 34.5625 in. (878 mm) 31.625 in.
  • Page 36 Specifications and Dimensions 0.75 in. (19 mm) 2.25 in. (57 mm) 3 in. (76 mm) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 39.625 in. (1008 mm) 52.1875 in. (1326 mm) 46.3125 in. (1176 mm) 39.75 in.
  • Page 37 0.75 in. (19 mm) 23.25 in. (591 mm) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 46.5 in. (1181 mm) 61.5 in. (1562 mm) 55.47 in. (1409 mm) 48.94 in. (1243 mm) 23.25 in. (591 mm) 48 in.
  • Page 38 12.125 in. (308 mm) 15 in. (381 mm) 4 in. (102 mm) (38.1 mm) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 48.125 in. (1223 mm) 51.375 in. (1305 mm) 57.4 in. (1457 mm) (1704 mm) 1.5 in.

  • Page 39: Grout Placement

    48 in. (219 mm) 39.88 in. (1013 mm) 22 in. (559 mm) 125 MODEL © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 36 in. (914.4 mm) 4.0625 in. 4.0625 in. (103 mm) typical (914 mm) 4.0625 in.

  • Page 40: Gap Setting For Vibration Switch

    Outputs box. 6. Press the key to enter the Inputs Outputs Menu. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Verify Vibration Switch Gap (for 35-125 Pound Models): 1. Insert 0.009 inch feeler gauge between the adjustment bolt and the vibration switch;...
  • Page 41 Specifications and Dimensions 35 Pound Model ADJUSTMENT BOLT VIBRATION SWITCH PHM794N PHM794N Figure 18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601...
  • Page 42 Specifications and Dimensions 60, 80, 100 and 125 Pound Models VIBRATION ADJUSTMENT BOLT SWITCH PHM795N PHM795N Figure 19 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601...
  • Page 43 Specifications and Dimensions Design 1 150 Pound Model VIBRATION SWITCH PHM716N PHM716N Figure 20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601...

  • Page 44: Drain Connection Requirements

    Increasing the drain hose length, installing elbows, or causing bends will decrease drain flow rate and increase drain times, impairing washer-extractor performance. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PHM789N Refer to Table 6 for capacity-specific drain information.
  • Page 45 Number of drain outlets Drain flow capacity, gal/min. (l/min.) Recommended drain pit size, ft †Sized for one machine using overflow level. Model © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Drain Information 2.375 (60) 3 (76)

  • Page 46: Water Connection

    Line Sizing table. Installation of additional machines will require proportionately larger water lines. Refer to Table 9. Flush the water lines before connecting them to the machine. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT W748 ° Fahrenheit...
  • Page 47 European standards. Air Cushions (Risers) Water Supply Faucets Figure 23 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Number of Machines P038I P038I...

  • Page 48: Electrical Installation Requirements

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical connections are made at the rear of the machine. The machine must be connected to the...
  • Page 49 The ground connection must be made to a proven earth ground, not to conduit or water pipes. Refer to Figure 25 and 26. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Specifications and Dimensions...
  • Page 50 If rotation is not clockwise, disconnect the power from the machine and have a qualified electrician reverse any 2 motor leads. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601...
  • Page 51 (Through 10/1/10) 440 – 480 50/60 (Starting 10/4/10) 380 – 415 50/60 (Starting 10/4/10) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Table 5 (continued) Non-Electric Heat Machines (Standard) 12/8 15/15 14/14 2.5/2.5 15/8 20/15 12/14...
  • Page 52 Circuit breakers should be UL 489 listed or better. Single phase circuit breakers for single phase machines only; three phase circuit breakers for all others. ** M30 Control Models only. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Non-Electric Heat Machines (Standard)

  • Page 53: Steam Requirements (Steam Heat Option Only)

    Recommended pressure, psi (bar) Maximum pressure, psi (bar) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 For washer-extractors equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in Table 11.

  • Page 54: Chemical Injection Supply System

    Check at regular intervals for chemical leaks. Injection Point Loops © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Undiluted chemical dripping can damage the washer- extractor. Therefore, all chemical supply dispenser pumps should be mounted below the washer’s injection point.
  • Page 55 Tubing from Pump Seal Nut Tubing Ring Base Figure 28 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Connecting External Liquid Supplies to the Washer-Extractor 1. Remove knockout from supply dispenser. Refer to Figure 28. Plugs are assembled inside the tubing ring.
  • Page 56 Strain Relief for Liquid Chemical Supply Lines Supply Dispenser Lid Nozzles IMPORTANT: Do not attach anything to nozzles. Air gap must be maintained. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Dry Supply Cups Dry Supply Insert Polypropylene Supply Dispenser...

  • Page 57: External Supplies

    Refer to Figure 30. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Specifications and Dimensions...

  • Page 58: Chemical Injection Using Internal 24Vac Control Transformer

    Internal Control Transformer RELAY COM Terminal External Supply Common © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT  Terminal “24VAC COM” is used to connect one side of the internal control transformer to the external dispenser input signals common.

  • Page 59: Chemical Injection Using External Ac Power Source

    Optional External Supply Wiring Diagram. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Specifications and Dimensions IMPORTANT: The external power must supply power of 240VAC or less and be protected at 3 Amps or less.

  • Page 60: External Supply Signals

    ES1 Power supply K1 Contact © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT For example, if ES1 is selected the K1 contact will close and power will be supplied to Supply 1 Signal. The contact will remain closed for the amount of time programmed in control.

  • Page 61: F8138601 © Copyright, Alliance Laundry Systems Llc – Do Not Copy Or Transmit

    ES1 Power supply K1 Contact © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138601 Specifications and Dimensions Supply 1 Signal Figure 34 = Neutral = Power PHM824N...

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