Drolet Ultra Flame DG05437/DG05447 Installation And Operating Instructions Manual

Direct vent "0" clearance gas fireplace

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ULTRA FLAME
DIRECT VENT "0" CLEARANCE GAS FIREPLACE
INSTALLATION AND OPERATING INSTRUCTIONS
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE
OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO
THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION, CONSULT
A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any electrical appliance
Do not touch any electrical switch
Do not use any phone in your building
Immediately call your gas supplier from a neighbour's phone
Follow the gas supplier's instruction
I f you cannot reach your gas supplier, call the fire department
Manufactured by :
DROLET STOVES & FIREPLACES INC.
1700 Leon-Harmel
Quebec, QC G1N 4R9
Canada
FOR YOUR SAFETY
FOR YOUR SAFETY
Tested by : Intertek Testing Services
WARNOCK HERSEY
Rev 07/98 45046A

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Summary of Contents for Drolet Ultra Flame DG05437/DG05447

  • Page 1 • Follow the gas supplier’s instruction • I f you cannot reach your gas supplier, call the fire department Manufactured by : DROLET STOVES & FIREPLACES INC. 1700 Leon-Harmel Quebec, QC G1N 4R9 Canada FOR YOUR SAFETY FOR YOUR SAFETY...
  • Page 2: Table Of Contents

    ULTRA FLAME DV “0” Clearance Fireplace TABLE OF CONTENTS GENERAL INFORMATION ... 3 WARNING ... 4 SPECIFICATIONS... 5 OPERATION ... 6 BEFORE LIGHTING... 6 LIGHTING PROCEDURE... 6 WALL THERMOSTAT... 7 SHUTDOWN ... 7 BLOWER... 7 MAINTENANCE INSTRUCTIONS... 8 GLASS MAINTENANCE ... 8 BURST DISC REPLACEMENT...
  • Page 3: General Information

    The unit can be installed in a range of altitude from 0 to 4 500 ft (0-1 370 m) in Canada. In USA see gas codes for operating above 2000 ft. This appliance must be connected to a venting system. Use only with Drolet Direct Vent Kit, supplied by manufacturer.
  • Page 4: Warning

    ULTRA FLAME DV “0” Clearance Fireplace WARNING INSTALLATION SHOULD BE DONE BY A QUALIFIED INSTALLER. DO NOT BURN WOOD OR ANY OTHER MATERIAL IN THIS APPLIANCE. HOT WHEN IN OPERATION. KEEP CHILDREN, FURNITURE, CLOTHING AND FLAMMABLE MATERIAL AWAY FROM THE APPLIANCE. ADVISE ADULTS AND CHILDREN ABOUT THE HAZARD OF HIGH SURFACE TEMPERATURES AND THAT THEY SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
  • Page 5: Specifications

    ULTRA FLAME DV “0” Clearance Fireplace Dimensions: height 39", width 36", depth 20" 29-1/8" x 17-3/4" 1400 o F clear ceramic Glass: Minimum opening in wall for installing the units: height: 39-1/2" width: 36-1/2" Fuel: Input : Manifold pressure : Min.
  • Page 6: Operation

    ULTRA FLAME DV “0” Clearance Fireplace BEFORE LIGHTING 1) Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
  • Page 7: Wall Thermostat

    ULTRA FLAME DV “0” Clearance Fireplace • Press gas control knob in and hold. Immediately push the red igniter button repeatedly until pilot flame ignites. Continue holding in the control knob for 5 to 10 seconds, then release it. If the pilot flame goes out, repeat this step. •...
  • Page 8: Maintenance Instructions

    ULTRA FLAME DV “0” Clearance Fireplace MAINTENANCE INSTRUCTIONS TURN OFF THE GAS WITH THE SHUTDOWN VALVE AND DISCONNECT THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. The venting system and the gas fireplace should be inspected at least once a year. Remove the glass front and the logs and clean them if necessary.
  • Page 9: Burst Disc Replacement

    ULTRA FLAME DV “0” Clearance Fireplace BURST DISC REPLACEMENT If the burst disc under the burner moves from its location, it must be put back in place into the silicone seal. Make sure the switch is depressed all the way during the installation. Otherwise the appliance will not operate.
  • Page 10: Top, Front And Side Views

    ULTRA FLAME DV “0” Clearance Fireplace TOP, FRONT AND SIDE VIEWS FRONT VIEW TOP VIEW SIDE VIEW...
  • Page 11: Installation

    ULTRA FLAME DV “0” Clearance Fireplace SAFETY NOTICE Improper installation may result in a house fire. Follow installation directions. Installation must be in accordance with local building codes or, in the absence of local codes, with current CAN/CGA B 149 installation codes for gas appliances in Canada and current National Fuel Gas Code ANSI Z223.1 in the USA.
  • Page 12: Vent Terminal Location

    ULTRA FLAME DV “0” Clearance Fireplace VENT TERMINAL LOCATION Your Ultra Flame fireplace vents through a vent terminal installed on the roof or on the outside of any exterior wall of your house. Many restrictions apply to the vent terminal location that should be considered before locating your fireplace.
  • Page 13: Minimum Clearance To Combustibles

    ULTRA FLAME DV “0” Clearance Fireplace J = 12" Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance K = 72" Clearance to a mechanical air supply inlet L = 84" Clearance above paved sidewalk or a paved driveway located on public property M =36"...
  • Page 14: Installation Of The Unit

    ULTRA FLAME DV “0” Clearance Fireplace Top of fireplace (spacer) Back of fireplace Sides of fireplace Bottom of fireplace Vent pipe: Wall perpendicular to the standard surround Mantel (from upper part of the standard surround) NOTE: If you install decorative posts to support the mantel shelf, they can be located 1/2" away from the side of the fireplace surround, no matter how big they are.
  • Page 15 ULTRA FLAME DV “0” Clearance Fireplace • Check the gas line piping for leaks. Use a soap and water solution. WARNING: DO NOT USE OPEN FLAME TO CHECK LEAKS. You are now ready to proceed to the venting kit installation.
  • Page 16: Venting Kits

    ULTRA FLAME DV “0” Clearance Fireplace VENTING KITS STRAIGH OUT BASEMENT CORNER RADIATION SHIELD 10-1/2" X 10-1/2" OPENING CUT TO LENGTH THROUGH THE WALL DETAIL 29-1\2"FOR STRAIGHT OUT "K" 39-1\4" FOR CORNER INSTALLATION KIT...
  • Page 17: Straight Out Installation

    ULTRA FLAME DV “0” Clearance Fireplace Once the position of the fireplace and the termination cap are fixed, you should select the venting kit appropriate for your needs. First floor installations require either a STRAIGHT OUT kit or a CORNER kit while basement installations must be done with a BASEMENT kit. Please note that the BASEMENT kit can also be used on first (or higher) floors and it is possible to use up to 25' of pipe with a distant installation.
  • Page 18: Basement Installation

    ULTRA FLAME DV “0” Clearance Fireplace • Add a spring spacer. The spring spacer must be located opposite the outside pipe joints to prevent puncturing of the inside pipe when the two sections of the outside pipe are screwed together. •...
  • Page 19: Venting System

    ULTRA FLAME DV “0” Clearance Fireplace VENTING SYSTEM...
  • Page 20: Vent Terminal, Straight Out And Corner Installation

    ULTRA FLAME DV “0” Clearance Fireplace VENT TERMINAL, STRAIGHT OUT AND CORNER INSTALLATION Seal with RTV silicone between 8" diameter pipe and radiation shield inside and outside the building to prevent air passage. Install the vent terminal as shown. Insert the wall plate inside the 8"...
  • Page 21: Vent Terminal, Roof Installation

    ULTRA FLAME DV “0” Clearance Fireplace VENT TERMINAL, ROOF INSTALLATION Roof vents are required to extend at least 3 ft. above the highest point where they pass through the roof of the building and at least 2 ft. higher than any portion within 10 feet. •...
  • Page 22: Glass Front Removal, Cleaning And Installation

    ULTRA FLAME DV “0” Clearance Fireplace GLASS FRONT REMOVAL, CLEANING AND INSTALLATION Removal : • Let the fireplace cool down for at least one hour. • Open top and bottom louvres exposing the front retaining clamps • Open the four clamps (bottom 2 first) •...
  • Page 23: Ember Kit Installation

    ULTRA FLAME DV “0” Clearance Fireplace INSTALLATION : Put the burner assembly back in the fire box and push to the right. Make sure the main orifice is inserted in the venturi tube as shown. WARNING: NEVER OPERATE THE GAS FIREPLACE WITHOUT HAVING THE ORIFICE PROPERLY INSERTED IN THE VENTURI TUBE.
  • Page 24: Log Installation

    ULTRA FLAME DV “0” Clearance Fireplace LOG INSTALLATION 1. Remove the glass front. 2. Locate the log grate in the retainers in the right and left rear corners. 3. Place the rear log (1) against the rear log stop. Make sure grooves under the log line up with the grate.
  • Page 25: Louvre Installation

    ULTRA FLAME DV “0” Clearance Fireplace LOUVRE INSTALLATION The kit includes 2 louvres (black or gold) and four #8 x 1 inch machine screws and nuts. Put 1 machine screw on left side of the louvre, as shown on drawing Put the other screw on right side holding it tight with the nut.
  • Page 26: Optional Refractory Panel Installation

    ULTRA FLAME DV “0” Clearance Fireplace OPTIONAL REFRACTORY PANEL INSTALLATION 1. Remove the glass front assembly. 2. Remove the logs from the firebox. 3. Place the back refractory against the back of the firebox. 4. Install the two side refractory panels by sliding them between the firebox sides and the baffle plate.
  • Page 27: Adjustments

    ULTRA FLAME DV “0” Clearance Fireplace NOTE: Adjustments to the valve assembly must be performed by a qualified service person. • The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
  • Page 28: Adjusting The Gas Pressure

    ULTRA FLAME DV “0” Clearance Fireplace ADJUSTING THE GAS PRESSURE NOTE: If cover plate is already installed, remove it by removing the two screws with a Phillips screw driver. NOTE: The maximum manifold pressure is set at the factory at 3.5” WC for natural gas and 10.5”...
  • Page 29: Adjusting Air Shutter

    ULTRA FLAME DV “0” Clearance Fireplace ADJUSTING AIR SHUTTER To adjust the air shutter there is an adjustment screw. The factory setting for the air shutter is 3/16” for natural gas, ¼” for propane. After operating the appliance for half an hour or so the flames should have turned a nice yellow colour.
  • Page 30: Optional Parts

    ULTRA FLAME DV “0” Clearance Fireplace ITEM DESCRIPTION 2" wide brass surround 5" wide brass surround Brass arched door 200 CFM fan with thermo-switch and variable speed control Decorative refractory kit Surround with brass grills Millivolt wall thermostat REPLACEMENT PARTS ITEM DESCRIPTION 6 Log kit Burner assembly...
  • Page 31: Limited 5 Year Warranty

    During the first year of the limited warranty, DROLET STOVES AND FIREPLACES INC. will provide free replacement parts for the gas fireplace except for the glass assembly. DROLET STOVES AND FIREPLACES INC.

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