Download
Share
Print this page
Yale GLP030VX Service Manual
  1. Manuals
  2. Brands
  3. Yale Manuals
  4. Forklifts
  5. GLP030VX
  6. Service manual
Yale GLP030VX Service Manual

Yale GLP030VX Service Manual

Hide thumbs Also See for GLP030VX:

Advertisement

Quick Links

Download this manual
GLP030VX, GDP030VX, GLP035VX, GDP035VX, GLP040SVX, GDP040SVX
SECTION
FRAME............................................................................................................................
OPERATOR'S CAB........................................................................................................
YANMAR DIESEL ENGINES..........................................................................................
PSI 2.0 LPG ENGINE......................................................................................................
COOLING SYSTEM........................................................................................................
PSI 2.0L LPG FUEL SYSTEM........................................................................................
SINGLE SPEED PS CHAIN DRIVE PTO........................................................................
DRIVE AXLE...................................................................................................................
STEERING AXLE............................................................................................................
BRAKE SYSTEM............................................................................................................
HYDRAULIC CLEANLINESS PROCEDURES...............................................................
HYDRAULIC GEAR PUMPS..........................................................................................
MAIN CONTROL VALVE................................................................................................
CYLINDER REPAIR (MAST S/N F507, F508, F562, F563)...........................................
CYLINDER REPAIR (MAST S/N B551, B555, B559)....................................................
WIRE HARNESS REPAIR..............................................................................................
USER INTERFACE.........................................................................................................
USER INTERFACE.........................................................................................................
ELECTRICAL SYSTEM..................................................................................................
ENGINE ELECTRICAL SYSTEM, PSI 2.0L ENGINE.....................................................
MAST REPAIR (S/N B551, B555, B559)........................................................................
METRIC AND INCH (SAE) FASTENERS.......................................................................
CALIBRATION PROCEDURES......................................................................................
PERIODIC MAINTENANCE............................................................................................
CAPACITIES AND SPECIFICATIONS...........................................................................
DIAGRAMS AND SCHEMATICS....................................................................................
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................
(D810)
SERVICE MANUAL CONTENTS
PART NO. 550108582 (12/14)
PART
YRM
NUMBER
NUMBER
550108490
0100 YRM 1735
550108590
0100 YRM 1752
524240453
0600 YRM 1205
550108491
0600 YRM 1736
550108492
0700 YRM 1737
550108494
0900 YRM 1739
550108495
1300 YRM 1740
550108496
1400 YRM 1741
550108497
1600 YRM 1742
550108498
1800 YRM 1743
550073240
1900 YRM 1620
550108499
1900 YRM 1744
550108500
2000 YRM 1745
550093750
2100 YRM 1668
550108501
2100 YRM 1746
524223769
2200 YRM 1128
524223770
2200 YRM 1130
524223771
2200 YRM 1131
550108502
2200 YRM 1747
550108503
2200 YRM 1748
550108504
4000 YRM 1749
524150797
8000 YRM 0231
524223780
8000 YRM 1134
550108505
8000 YRM 1750
550108506
8000 YRM 1751
550108507
8000 YRM 1753
524221866
9000 YRM 1112
REV
DATE
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
10/13
12/14
12/14
12/14
12/14
12/14

Advertisement

loading
Need help?

Need help?

Do you have a question about the GLP030VX and is the answer not in the manual?

Questions and answers

Related Manuals for Yale GLP030VX

Summary of Contents for Yale GLP030VX

  • Page 1 GLP030VX, GDP030VX, GLP035VX, GDP035VX, GLP040SVX, GDP040SVX (D810) SERVICE MANUAL CONTENTS PART SECTION NUMBER NUMBER DATE FRAME..........................550108490 0100 YRM 1735 12/14 OPERATOR'S CAB......................550108590 0100 YRM 1752 12/14 YANMAR DIESEL ENGINES..................524240453 0600 YRM 1205 12/14 PSI 2.0 LPG ENGINE......................
  • Page 2 0100 YRM 1735 General General NOTE: For lift trucks equipped with a PSI 2.0L LPG WARNING engine, see PSI 2.0L LPG Fuel System The lift truck must be put on blocks for some 0900YRM1739 for procedures to remove and install the exhaust system components.
  • Page 3 Description 0100 YRM 1735 Description The frame is one weldment and includes the hydraulic The overhead guard, cowl, and hood are installed on tank and fuel tank for gasoline or diesel fuel. See Fig- the frame. The hood is connected to the frame with ure 1.
  • Page 4 0100 YRM 1735 Hood, Seat, and Side Covers Replacement Hood, Seat, and Side Covers Replacement REMOVE 7. Remove capscrews, washers, and left and right rear side covers from frame. 1. Slide seat all the way to the rear of the hood. 8.
  • Page 5 Hood, Seat, and Side Covers Replacement 0100 YRM 1735 Figure 4. Side Covers, Floor Plate, and Cowl Components, Lift Truck Models GLC030-035VX, GLC040SVX (D809)
  • Page 6 0100 YRM 1735 Hood, Seat, and Side Covers Replacement Legend for Figure 4 1. RADIATOR COVER 12. KICK PANEL 2. WASHER 13. FLOOR PLATE 3. CAPSCREW 14. GROMMET 4. RIGHT REAR COVER 15. SEAL PLATE 5. INSERT 16. LEFT STEP PLATE 6.
  • Page 7 Hood, Seat, and Side Covers Replacement 0100 YRM 1735 Figure 5. Side Covers, Floor Plate, and Cowl Components, Lift Truck Models GLP/GDP16-18VX, GLP/ GDP20SVX (GLP/GDP030-035VX, GLP/GDP040SVX) (D810)
  • Page 8 0100 YRM 1735 Hood, Seat, and Side Covers Replacement Legend for Figure 5 1. CAPSCREW 13. FUEL SHIELD (DIESEL) 2. WASHER 14. LEFT REAR COVER 3. INSERT 15. RIGHT REAR COVER 4. RADIATOR COVER 16. FLOOR PLATE 5. LOWER STEERING COLUMN COVER 17.
  • Page 9 Hood, Seat, and Side Covers Replacement 0100 YRM 1735 Figure 6. Step Covers and Step Plates Remove/Install...
  • Page 10 0100 YRM 1735 Hood, Seat, and Side Covers Replacement Legend for Figure 6 NOTE: RIGHT SIDE SHOWN. PROCEDURES ARE THE SAME FOR LEFT SIDE. A. STEP PLATE FOR LIFT TRUCK MODELS GLC030-035VX, GLC040SVX (D809) B. STEP PLATE AND STEP COVER FOR LIFT TRUCK MODELS GLP/GDP16-18VX, GLP/GDP20SVX (GLP/ GDP030-035VX, GLP/GDP040SVX) (D810) 1.
  • Page 11 Hood, Seat, and Side Covers Replacement 0100 YRM 1735 NOTE: TOP VIEW OF DASH SHOWN. A. INDICATES TO PULL UP TO UNLATCH 1. FASTENERS 3. UPPER STEERING COLUMN COVER 2. COWL 4. LOWER STEERING COLUMN COVER Figure 7. Remove Dash From Cowl...
  • Page 12 0100 YRM 1735 Hood, Seat, and Side Covers Replacement A. FULL SUSPENSION SEAT B. SEMI- AND NON- SUSPENSION SEATS 1. CAPSCREWS 2. WASHERS 3. SEAT BOX 4. SEAT WIRE HARNESS CONNECTOR 5. COVER PLATE Figure 8. Seat Wire Harness Connector...
  • Page 13 Hood, Seat, and Side Covers Replacement 0100 YRM 1735 Figure 9. Hood Latch and Hood Latch Striker Bolt Remove/Install...
  • Page 14 0100 YRM 1735 Hood, Seat, and Side Covers Replacement Legend for Figure 9 A. HOOD LATCH AND HOOD LATCH STRIKER B. HOOD LATCH AND HOOD LATCH STRIKER BOLT FOR LIFT TRUCK MODELS BOLT FOR LIFT TRUCK MODELS GLP/ GLC030-035VX, GLC040SVX (D809) GDP16-18VX, GLP/GDP20SVX (GLP/ GDP030-035VX, GLP/GDP040SVX) (D810) 1.
  • Page 15 Hood, Seat, and Side Covers Replacement 0100 YRM 1735 Table 1. Gas Spring Installation, Lift Truck Models GLP/GDP16-18VX, GLP/GDP20SVX (GLP/ GDP030-035VX, GLP/GDP040SVX) (D810) Full or Semi-Suspension Seat Non-Suspension Seat Frame Hood Frame Hood Left Side Right Side Left Side Right Side Left Side Right Side Left Side Right Side Seat Without E- Control...
  • Page 16 0100 YRM 1735 Hood, Seat, and Side Covers Replacement 10. Connect seat wire harness. Install seat box to 16. For lift truck models GLC030-035VX, cover plate with two capscrews and washers. GLC040SVX (D809), install left and right step Tighten capscrews to 1.2 N•m (10.6 lbf in). See plates, and six capscrews to frame.
  • Page 17 Steering Column 0100 YRM 1735 Steering Column DESCRIPTION 2. Attach a tag on the battery connector or negative battery cable stating, DO NOT CONNECT BAT- This section describes the repair procedures for the TERY. Move the steering column to the most for- steering column.
  • Page 18 0100 YRM 1735 Steering Column NOTE: Perform Step 5 for lift trucks GLC030-035VX, NOTE: Perform Step 6 for lift trucks GLP/ GLC040SVX (D809). GDP16-18VX, GLP/GDP20SVX (GLP/ GDP030-035VX, GLP/GDP040SVX) (D810) 5. Remove four capscrews, four bushings, and steering column from cowl standoffs. See Fig- 6.
  • Page 19 Steering Column 0100 YRM 1735 Disassemble Assemble NOTE: Remove and discard snap rings if installed. NOTE: This procedure is for the installation of all components of the steering column assembly. Not all 1. Remove two pins and gas spring from housing. components are removed for a repair procedure.
  • Page 20 0100 YRM 1735 Steering Column 5. Remove tag from negative battery connector and 6. Remove blocks from each side of tires. connect to battery. Adjust steering column to neu- tral position. 1. BRACKET 9. PIN 2. SPACER 10. LOWER SHAFT 3.
  • Page 21 Counterweight Replacement 0100 YRM 1735 Counterweight Replacement REMOVE unit. Permit the pressure in the fuel system to de- crease slowly. Fuel leaving the fitting removes heat. Use a cloth to protect your hands from the WARNING cold fitting. The lift truck must be put on blocks for some types of maintenance and repair.
  • Page 22 0100 YRM 1735 Counterweight Replacement 1. If lift truck is equipped with an overhead exhaust The approximate weights of the counterweight system, remove the overhead exhaust pipe be- castings are shown in: fore removing the counterweight. Table 2 for lift truck models If lift truck is equipped with an LPG fuel system, •...
  • Page 23 Counterweight Replacement 0100 YRM 1735 INSTALL 1. Make sure the seals are on the counterweight. See Figure 18. 2. Use a crane to install the counterweight on the lift truck. When the counterweight is installed, make sure the hooks on the frame (see Figure 17) fully engage the counterweight so it is aligned with the parts of the frame.
  • Page 24 0100 YRM 1735 Counterweight Replacement TOW PIN REMOVE AND INSTALL 1. To remove the tow pin, pull up on the wire loop that is attached to the D-Ring, and pull tow pin out of counterweight. See Figure 19. 2. To install the tow pin, insert it through the hole in the counterweight.
  • Page 25 66 N•m (49 lbf ft). See Figure 21. big or in the wrong location, can reduce the strength of the overhead guard. See your dealer for Yale lift trucks BEFORE per- forming any changes to the overhead guard. NOTE: The lift trucks covered in this manual are equipped with either a high or low overhead guard.
  • Page 26 Download the full PDF manual instantly. Our customer service e-mail: aservicemanualpdf@yahoo.com...

This manual is also suitable for:

Gdp030vxGlp035vxGdp035vxGlp040svxGdp040svxD810