Yale GC030VX Maintenance Manual
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Yale GC030VX Maintenance Manual

Calibration procedures
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GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/
GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910, B910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875, C875];
GLC40, 45, 55VX; GLC55SVX (GC/GLC080, 100, 120VX; GC/
GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
GLP/GDP60VX, GLP/GDP70VX;
GLC/GDC60VX, GLC/GDC70VX; (GC/GLC/GDC135VX, GC/GLC/
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX,
GLP/GDP175VX36, GLP/GDP190VX) [A909, B909];
GLP/GDP16-18VX, GLP/GDP20SVX
GLC20-35VX
GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX
(GP/GLP/GDP040VX, GP/GLP/GDP050VX, GP/GLP/GDP060VX,
This manual contains information that is confidential and/or proprietary to Yale Ma-
terials Handling Corporation, its subsidiaries and/or vendors. Copying or distribu-
tion of any sections of this manual marked "Confidential/Proprietary" is prohibited.
PART NO. 524223780
CALIBRATION
PROCEDURES
[E818, F818];
[F813, G813, H813, J813];
GDP155VX) [C878, D878, E878];
GDC155VX) [C879, D879, E879, F879];
GLC030-035VX, GLC040SVX [D809];
GDP040SVX) [D810];
(GC/GLC040-070VX, GC/GLC055SVX) [C910];
GP/GLP/GDP070VX) [D875]
Maintenance
(GP/GLP/GDP135VX, GP/GLP/
(GLP/GDP030-035VX, GLP/
8000 YRM 1134

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  • Page 1 GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX (GP/GLP/GDP040VX, GP/GLP/GDP050VX, GP/GLP/GDP060VX, GP/GLP/GDP070VX) [D875] This manual contains information that is confidential and/or proprietary to Yale Ma- terials Handling Corporation, its subsidiaries and/or vendors. Copying or distribu- tion of any sections of this manual marked "Confidential/Proprietary" is prohibited.
  • Page 2 • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re- move parts.

  • Page 3: Table Of Contents

    Proc_Cal_010: Aux 2 Dir A Valve Output Threshold ....................28 When to Perform ..............................28 Calibration Order ..............................28 Why Perform ...............................28 How to Perform ..............................28 Proc_Cal_011: Aux 2 Dir B Valve Output Threshold ....................31 ©2014 Yale Materials Handling Corp.
  • Page 4 Table of Contents TABLE OF CONTENTS (Continued) When to Perform ..............................31 Calibration Order ..............................31 Why Perform ...............................31 How to Perform ..............................31 Proc_Cal_012: Aux 3 Dir A Valve Output Threshold ....................34 When to Perform ..............................34 Calibration Order ..............................34 Why Perform ...............................34 How to Perform ..............................34 Proc_Cal_013: Aux 3 Dir B Valve Output Threshold ....................
  • Page 5 Table of Contents TABLE OF CONTENTS (Continued) Why Perform ...............................54 How to Perform ..............................54 Proc_Cal_026: Travel Speed Calibration ....................... 55 When to Perform ..............................55 Calibration Order ..............................55 Why Perform ...............................55 How to Perform ..............................55 This section is for the following models: (GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX) [C809];...

  • Page 7: Description

    8000 YRM 1134 Description Description This section is written assuming no experience with NOTE: The calibration procedures described in this electronic controllers. The menu progressions indicate YRM may have to be repeated when any on-board how many key presses it will take to get to a given controllers, sensors, or related components are screen, versus detailing out every screen you would replaced.
  • Page 8 Description 8000 YRM 1134 Table 1. Calibration Procedures (Continued) When Procedure is Used: Proc_Cal/Procedure Mazda Engine Units w/ Electronic Electronic Units Functions Functions Functions w/Electronic 1- Load Transmission Extended Electronic- Electronic- Electronic- Speed Weight (Basic & L1) Function Hydraulic Hydraulic Hydraulic Transmission Display...
  • Page 9 8000 YRM 1134 Description Table 2. How to Read Calibration Procedure (Continued) A. TYPICAL DISPLAY WITHOUT KEY, 1. SYMBOLS USED IN CALIBRATION WITH OPTIONS PROCEDURES B. TYPICAL DISPLAY WITH KEY, 2. NUMBERS FOR SERVICE PASSWORD ENTRY - WITHOUT OPTIONS SEE PROC_CAL_001 Calibration steps.

  • Page 10: Proc_Cal_001: Service Password Entry

    Proc_Cal_001: Service Password Entry 8000 YRM 1134 Proc_Cal_001: Service Password Entry WHEN TO PERFORM Never put hands, arms, head, or legs through the mast or near the carriage or lift chains. This warn- Performed when any service menu-related items must ing applies not only to the operator but also the be performed.

  • Page 11: Proc_Cal_002: Hydraulic Valve Calibration Warm Up And Air Bleed

    8000 YRM 1134 Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed WHEN TO PERFORM HOW TO PERFORM Performed when any hydraulic calibration items are WARNING performed. Keep yourself and all others clear of the lift mech- anism.
  • Page 12 Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed 8000 YRM 1134 Table 4. Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed E-HYD CONTROL LEVERS LIFT/LOWER 2. T ILT *AUX 1 OR AUX *AUX 2 OR AUX *FOURTH DIRECTION LIFT ↓ DIRECTION BACK LEVER DIRECTION...
  • Page 13 8000 YRM 1134 Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed Table 4. Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed (Continued) NOTE: Optional for initial manufacture. Information: To ensure that the oil temperature is optimal, warm up the hydraulic fluid until it is within a range of 50 to 65°C (122 to 149°F).

  • Page 14: Proc_Cal_003: Save And Exit

    Proc_Cal_003: Save and Exit 8000 YRM 1134 Proc_Cal_003: Save and Exit WHEN TO PERFORM Never put hands, arms, head, or legs through the mast or near the carriage or lift chains. This warn- Must be performed after any calibration except Proce- ing applies not only to the operator but also the dure 016, Transmission Valve Calibration.
  • Page 15 8000 YRM 1134 Proc_Cal_003: Save and Exit Table 5. Proc_Cal_003: Save and Exit A. TYPICAL DISPLAY WITHOUT KEY, WITH OPTIONS B. TYPICAL DISPLAY WITH KEY, WITHOUT OPTIONS Information: You can enter this process from any of the sub menu levels. As such, you will be asked to press the up or down arrow until you get to the Save and Exit Screen for the item you are working on.

  • Page 16: Proc_Cal_004: Lift Valve Output Threshold

    Proc_Cal_004: Lift Valve Output Threshold 8000 YRM 1134 Proc_Cal_004: Lift Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when lift valve components have been serviced, or Keep yourself and all others clear of the lift mech- when the lift valve is replaced.
  • Page 17 8000 YRM 1134 Proc_Cal_004: Lift Valve Output Threshold Table 6. Proc_Cal_004: Lift Valve Output Threshold (Continued) Information: Pressure Method: Perform actions 1, 2, 3, 4, and 6. Visual Method: Perform actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002. Action 1: With the truck running, note the pressure reading (standby pressure).
  • Page 18 Proc_Cal_004: Lift Valve Output Threshold 8000 YRM 1134 Table 6. Proc_Cal_004: Lift Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓ DIRECTION B ↓...

  • Page 19: Proc_Cal_005: Lower Valve Output Threshold

    8000 YRM 1134 Proc_Cal_005: Lower Valve Output Threshold Proc_Cal_005: Lower Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when lower valve components have been serviced, or Keep yourself and all others clear of the lift mech- when the lower valve is replaced.
  • Page 20 Proc_Cal_005: Lower Valve Output Threshold 8000 YRM 1134 Table 7. Proc_Cal_005: Lower Valve Output Threshold (Continued) Information: Leave truck running at idle after performing Proc_Cal_002. Action 1: Activate Lift Control to Position Attachment 0.6 m (2 ft) up You Will See: Main Menu with no load on the forks/attachment.
  • Page 21 8000 YRM 1134 Proc_Cal_005: Lower Valve Output Threshold Table 7. Proc_Cal_005: Lower Valve Output Threshold (Continued) Action 2: SLOWLY Activate (Feather) Lower Control. Action 3: WATCH for Attachment Movement. When it first starts to move slowly, HOLD control steady and..Press One Time while holding the control.

  • Page 22: Proc_Cal_006: Tilt Back Valve Output Threshold

    Proc_Cal_006: Tilt Back Valve Output Threshold 8000 YRM 1134 Proc_Cal_006: Tilt Back Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when tilt back valve components have been serviced, Keep yourself and all others clear of the lift mech- or when the tilt back valve is replaced.
  • Page 23 8000 YRM 1134 Proc_Cal_006: Tilt Back Valve Output Threshold Table 8. Proc_Cal_006: Tilt Back Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002. Action 1: With the truck running, note the pressure reading (standby pressure).
  • Page 24 Proc_Cal_006: Tilt Back Valve Output Threshold 8000 YRM 1134 Table 8. Proc_Cal_006: Tilt Back Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓ DIRECTION B ↓...

  • Page 25: Proc_Cal_007: Tilt Forward Valve Output Threshold

    8000 YRM 1134 Proc_Cal_007: Tilt Forward Valve Output Threshold Proc_Cal_007: Tilt Forward Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when tilt forward valve components have been serv- Keep yourself and all others clear of the lift mech- iced, or when the tilt forward valve is replaced.
  • Page 26 Proc_Cal_007: Tilt Forward Valve Output Threshold 8000 YRM 1134 Table 9. Proc_Cal_007: Tilt Forward Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002. Action 1: With the truck running, note the pressure reading (standby pressure).
  • Page 27 8000 YRM 1134 Proc_Cal_007: Tilt Forward Valve Output Threshold Table 9. Proc_Cal_007: Tilt Forward Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓ DIRECTION B ↓...

  • Page 28: Proc_Cal_008: Aux 1 Dir A Valve Output Threshold

    Proc_Cal_008: Aux 1 Dir A Valve Output Threshold 8000 YRM 1134 Proc_Cal_008: Aux 1 Dir A Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when Aux 1 Dir A valve components have been serv- Keep yourself and all others clear of the lift mech- iced, or when the Aux 1 Dir A valve is replaced.
  • Page 29 8000 YRM 1134 Proc_Cal_008: Aux 1 Dir A Valve Output Threshold Table 10. Proc_Cal_008: Aux 1 Dir A Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002.
  • Page 30 Proc_Cal_008: Aux 1 Dir A Valve Output Threshold 8000 YRM 1134 Table 10. Proc_Cal_008: Aux 1 Dir A Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓...

  • Page 31: Proc_Cal_009: Aux 1 Dir B Valve Output Threshold

    8000 YRM 1134 Proc_Cal_009: Aux 1 Dir B Valve Output Threshold Proc_Cal_009: Aux 1 Dir B Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when Aux 1 Dir B valve components have been serv- Keep yourself and all others clear of the lift mech- iced, or when the Aux 1 Dir B valve is replaced.
  • Page 32 Proc_Cal_009: Aux 1 Dir B Valve Output Threshold 8000 YRM 1134 Table 11. Proc_Cal_009: Aux 1 Dir B Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002.
  • Page 33 8000 YRM 1134 Proc_Cal_009: Aux 1 Dir B Valve Output Threshold Table 11. Proc_Cal_009: Aux 1 Dir B Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓...

  • Page 34: Proc_Cal_010: Aux 2 Dir A Valve Output Threshold

    Proc_Cal_010: Aux 2 Dir A Valve Output Threshold 8000 YRM 1134 Proc_Cal_010: Aux 2 Dir A Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when Aux 2 Dir A valve components have been serv- Keep yourself and all others clear of the lift mech- iced, or when the Aux 2 Dir A valve is replaced.
  • Page 35 8000 YRM 1134 Proc_Cal_010: Aux 2 Dir A Valve Output Threshold Table 12. Proc_Cal_010: Aux 2 Dir A Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002.
  • Page 36 Proc_Cal_010: Aux 2 Dir A Valve Output Threshold 8000 YRM 1134 Table 12. Proc_Cal_010: Aux 2 Dir A Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓...

  • Page 37: Proc_Cal_011: Aux 2 Dir B Valve Output Threshold

    8000 YRM 1134 Proc_Cal_011: Aux 2 Dir B Valve Output Threshold Proc_Cal_011: Aux 2 Dir B Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when Aux 2 Dir B valve components have been serv- Keep yourself and all others clear of the lift mech- iced, or when the Aux 2 Dir B valve is replaced.
  • Page 38 Proc_Cal_011: Aux 2 Dir B Valve Output Threshold 8000 YRM 1134 Table 13. Proc_Cal_011: Aux 2 Dir B Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002.
  • Page 39 8000 YRM 1134 Proc_Cal_011: Aux 2 Dir B Valve Output Threshold Table 13. Proc_Cal_011: Aux 2 Dir B Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓...

  • Page 40: Proc_Cal_012: Aux 3 Dir A Valve Output Threshold

    Proc_Cal_012: Aux 3 Dir A Valve Output Threshold 8000 YRM 1134 Proc_Cal_012: Aux 3 Dir A Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when Aux 3 Dir A valve components have been serv- Keep yourself and all others clear of the lift mech- iced, or when the Aux 3 Dir A valve is replaced.
  • Page 41 8000 YRM 1134 Proc_Cal_012: Aux 3 Dir A Valve Output Threshold Table 14. Proc_Cal_012: Aux 3 Dir A Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002.
  • Page 42 Proc_Cal_012: Aux 3 Dir A Valve Output Threshold 8000 YRM 1134 Table 14. Proc_Cal_012: Aux 3 Dir A Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓...

  • Page 43: Proc_Cal_013: Aux 3 Dir B Valve Output Threshold

    8000 YRM 1134 Proc_Cal_013: Aux 3 Dir B Valve Output Threshold Proc_Cal_013: Aux 3 Dir B Valve Output Threshold WHEN TO PERFORM HOW TO PERFORM Performed when troubleshooting procedures indicate, WARNING when Aux 3 Dir B valve components have been serv- Keep yourself and all others clear of the lift mech- iced, or when the Aux 3 Dir B valve is replaced.
  • Page 44 Proc_Cal_013: Aux 3 Dir B Valve Output Threshold 8000 YRM 1134 Table 15. Proc_Cal_013: Aux 3 Dir B Valve Output Threshold (Continued) Information: Pressure Method: Perform Actions 1, 2, 3, 4, and 6. Visual Method: Perform Actions 2, 3, 5, and 6. Information: Leave truck running at idle after performing Proc_Cal_002.
  • Page 45 8000 YRM 1134 Proc_Cal_013: Aux 3 Dir B Valve Output Threshold Table 15. Proc_Cal_013: Aux 3 Dir B Valve Output Threshold (Continued) JOYSTICK TILT BACK AUX 1 LIFT ↓ AUX 2 TILT FORWARD DIRECTION A ↑ DIRECTION A ↑ ↑ LOWER SEAT ARMREST DIRECTION B ↓...

  • Page 46: Proc_Cal_014: Load Weight Zero Point

    Proc_Cal_014: Load Weight Zero Point 8000 YRM 1134 Proc_Cal_014: Load Weight Zero Point WHEN TO PERFORM HOW TO PERFORM Performed by the operator when the no-load weight WARNING displayed on the screen with the forks in the "weigh- Keep yourself and all others clear of the lift mech- ing position"...
  • Page 47 8000 YRM 1134 Proc_Cal_014: Load Weight Zero Point Table 16. Proc_Cal_014: Load Weight Zero Point (Continued) E-HYD CONTROL LEVERS LIFT/LOWER 2. T ILT *AUX 1 OR AUX *AUX 2 OR AUX *FOURTH DIRECTION LIFT ↓ DIRECTION BACK LEVER DIRECTION ↓ DIRECTION A ↑...

  • Page 48: Proc_Cal_015: Loaded Weight Calibration

    Proc_Cal_015: Loaded Weight Calibration 8000 YRM 1134 Proc_Cal_015: Loaded Weight Calibration WHEN TO PERFORM 2. Proc_Cal_015 WHY PERFORM 1. Perform when the pressure transducer is re- placed. Because known load weights are not weighing within ±2 percent of truck capacity. HOW TO PERFORM 2.
  • Page 49 8000 YRM 1134 Proc_Cal_015: Loaded Weight Calibration Table 17. Proc_Cal_015: Loaded Weight Calibration (Continued) E-HYD CONTROL LEVERS LIFT/LOWER 2. T ILT *AUX 1 OR AUX *AUX 2 OR AUX *FOURTH DIRECTION LIFT ↓ DIRECTION BACK LEVER DIRECTION ↓ DIRECTION A ↑ DIRECTION A ↑...
  • Page 50 Proc_Cal_015: Loaded Weight Calibration 8000 YRM 1134 Table 17. Proc_Cal_015: Loaded Weight Calibration (Continued) Action 4: Lower The Empty Forks/Attachment Approximately You Will See: Lift Known Load To Weigh- ing Height 51 mm (2 in.), Wait One Second And Immediately Press Time.

  • Page 51: Proc_Cal_016: Transmission Valve Calibration

    8000 YRM 1134 Proc_Cal_016: Transmission Valve Calibration Proc_Cal_016: Transmission Valve Calibration NOTE: The information contained in the transmission NOTE: Brakes must be properly adjusted and func- calibration procedures described below, apply to all lift tioning prior to performing this procedure. trucks covered in this YRMEXCEPT lift truck models: 2.
  • Page 52 Proc_Cal_016: Transmission Valve Calibration 8000 YRM 1134 Table 18. Proc_Cal_016: Transmission Valve Calibration A. TYPICAL DISPLAY WITHOUT KEY, WITH OPTIONS B. TYPICAL DISPLAY WITH KEY, WITHOUT OPTIONS Information: Parking Brake and Service Brakes MUST be properly adjusted and functioning before performing this procedure.

  • Page 53: Proc_Cal_016A: Transmission Valve Calibration-Electronic Extended Function

    8000 YRM 1134 Proc_Cal_016: Transmission Valve Calibration Table 18. Proc_Cal_016: Transmission Valve Calibration (Continued) If both Parking and Service Brakes are applied, you will Calibrate Xmsn Valve see..Press to Begin. NOTE: Keep park brake applied, full service brake applied, and You Will See: Calibrate Xmsn Valve full accelerator applied during entire time that automated transmis-...
  • Page 54 Proc_Cal_016A: Transmission Valve Calibration-Electronic Extended Function 8000 YRM 1134 Table 19. Proc_Cal_016A: Transmission Valve Calibration A. TYPICAL DISPLAY WITHOUT KEY, WITH OPTIONS B. TYPICAL DISPLAY WITH KEY, WITHOUT OPTIONS Information: Parking Brake and Service Brakes MUST be properly adjusted and functioning before performing this procedure.

  • Page 55: Proc_Cal_016B: Trans. Valve Calibration-Electronic And Electronic Extended Function

    8000 YRM 1134 Proc_Cal_016A: Transmission Valve Calibration-Electronic Extended Function Table 19. Proc_Cal_016A: Transmission Valve Calibration (Continued) NOTE: Keep park brake applied, full service brake applied, and You Will See: Calibrate Xmsn Valve full accelerator applied during entire time that automated transmis- Done in 35 sion valve calibration is occurring.
  • Page 56 Proc_Cal_016B: Trans. Valve Calibration-Electronic and Electronic Extended 8000 YRM 1134 Function Refer to Table 20 for the procedures on how to per- WARNING form Proc_Cal_016: Transmission Valve Calibration. Keep park brake applied, full service brake ap- plied, and full accelerator applied during entire time that automated transmission valve calibra- tion is occurring.
  • Page 57 8000 YRM 1134 Proc_Cal_016B: Trans. Valve Calibration-Electronic and Electronic Extended Function Table 20. Proc_Cal_016B: Transmission Valve Calibration (Continued) NOTE: Keep park brake applied, full service brake applied, and You Will See: Xmsn Oil Temp full accelerator applied during entire time that automated transmis- xxx°...

  • Page 58: Proc_Cal_019: Mazda Lp And Gas Accelerator Pedal Adjustment

    Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment 8000 YRM 1134 Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment REQUIRED TOOLS WHY PERFORM LPG: Sets the lost motion in the throttle assembly for the proper operation of the clutch pack braking and in- •...
  • Page 59 8000 YRM 1134 Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment Table 21. Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment (Continued) Action: Transmission in neutral. Action: Park brake applied. You Will See: Main Menu Passwords Until You See: Main Menu Step 1: Press Calibrations You Will See:...

  • Page 60: Proc_Cal_025: Hydraulic Valve Pressure Gage Installation

    Proc_Cal_025: Hydraulic Valve Pressure Gage Installation 8000 YRM 1134 Proc_Cal_025: Hydraulic Valve Pressure Gage Installation WHEN TO PERFORM Never put hands, arms, head, or legs through the mast or near the carriage or lift chains. This warn- Perform whenever any hydraulic calibration items are ing applies not only to the operator but also the performed by using the pressure method.
  • Page 61 8000 YRM 1134 Proc_Cal_025: Hydraulic Valve Pressure Gage Installation Table 22. Proc_Cal_025: Hydraulic Valve Pressure Gage Installation (Continued) Information: "Creep" is defined as the threshold when a function first starts to move very slowly (barely percepti- ble motion). The identification of this motion is defined as the "visual method." The method that provides more consistent calibration is by monitoring the change in pressure when the function is activated;...
  • Page 62 Proc_Cal_026: Travel Speed Calibration 8000 YRM 1134 Table 23. Proc_Cal_026: Travel Speed Calibration A. TYPICAL DISPLAY WITHOUT KEY, WITH OPTIONS B. TYPICAL DISPLAY WITH KEY, WITHOUT OPTIONS Action 1: Make two marks 15 m (50 ft) apart on level ground. Action 2: Drive truck up to the first mark.
  • Page 64 8000 YRM 1134 12/14 (4/14)(3/13)(9/12)(7/12)(1/12)

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