Advertisement
Quick Links
Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User's Manual
Kelly KLS8080I/IPS Motor
Controller User's Manual
KLS72501-8080I
KLS96501-8080I
KLS12601-8080I
KLS72501-8080IPS
KLS96501-8080IPS
KLS12601-8080IPS
KLS72601-8080I
KLS96601-8080I
KLS14201-8080I
KLS72601-8080IPS
KLS96601-8080IPS
KLS14201-8080IPS
KLS72701-8080I
KLS12401-8080I
KLS14301-8080I
KLS72701-8080IPS
KLS12401-8080IPS
KLS14301-8080IPS
September.2015
V 1.5.02
Rev.1.5.02
Advertisement
Related Manuals for Kelly KLS8080I
Summary of Contents for Kelly KLS8080I
- Page 1 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Kelly KLS8080I/IPS Motor Controller User’s Manual KLS72501-8080I KLS72601-8080I KLS72701-8080I KLS96501-8080I KLS96601-8080I KLS12401-8080I KLS12601-8080I KLS14201-8080I KLS14301-8080I KLS72501-8080IPS KLS72601-8080IPS KLS72701-8080IPS KLS96501-8080IPS KLS96601-8080IPS KLS12401-8080IPS KLS12601-8080IPS KLS14201-8080IPS KLS14301-8080IPS Rev.1.5.02 September.2015...
- Page 2 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Contents Chapter 1 Introduction ....................1.1 Overview..........................2 Chapter 2 Features and Specifications ..............2.1 General functions....................... 3 2.2 Features..........................4 2.3 Specifications........................5 2.4 Name Regulation........................5 Chapter 3 Wiring and Installation ................
- Page 3 KLS8080I/IPS is designed by opto-isolated technology.We specify 8-30V for power supply which must be isolated from main battery pack B+/B-.You may use an isolated DCDC converter or a separate 12V battery for power supply.KLS8080I is supposed to work with BLDC motor with hall sensors.KLS8080IPS can work with brushless motor with Sin/Cosin speed sensors.
- Page 4 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Chapter 2 Features and Specifications 2.1 General functions (1) Extended fault detection and protection. Customers can read the error code in PC software or Android Tablet also. (2) Monitoring battery voltage. It will stop driving if the battery voltage is too high and it will progressively cut back motor drive power as battery voltage drops until it cuts out altogether at the preset “Low Battery Voltage”...
- Page 5 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 2.2 Features 1) Intelligence with powerful microprocessor. 2) Synchronous rectification, ultra low drop, fast SVPWM and FOC to achieve very high efficiency. 3) Electronic reversing. 4) Voltage monitoring on 3 motor phases, bus, and power supply.
- Page 6 Sin/Cosin speed sensors.There are +5V,Sin,Cosin and GND I/O ports for brushless motor with Sin/Cosin speed sensors. I:KLS8080I is designed by opto-isolated technology.We specify 8-30V for power supply which must be isolated from main battery pack B+/B-. Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller...
- Page 7 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Chapter 3 Wiring and Installation 3.1 Mounting the Controller The controller can be oriented in any position which should be as clean and dry as possible, and if necessary, shielded with a cover to protect it from water and contaminants.
- Page 8 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 3.2 Connections 3.2.1 Pin definition of KLS8080I/IPS Controller waterproof connector Figure 2:KLS8080I DJ7091Y-2.3-11 Pin Definition (14) REV_SW: Reverse switch input. Orange (6) RTN: Signal return or power supply return. Black...
- Page 9 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 DJ7091Y-2.3-21 Pin Definition (15) Micro_SW: Throttle switch input. Gray (3) Throttle: Throttle analog input, 0-5V. Dark Green (1) Temp: Motor temperature sensor input. Raddle. (20) RTN: Signal return. Black (8) Meter: Copy signal of hall sensors. Dark Blue (4) 5V: 5V supply output, <40mA.
- Page 10 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 3.2.2 Standard Wiring of KLS8080I/IPS Controller Figure 3: KLS8080I controller standard wiring...
- Page 11 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Figure 4: KLS8080IPS controller standard wiring...
- Page 12 The 12V input signal of the pin supplies the second braking function of the controller. Figure 5: Wiring of brake switch(12V): 12V is provided by external source. Figure 6: Wiring of brake switch(12V): 12V is provided by KLS8080I controller on pin11 Figure 7: Wiring diagram for motor temperature sensor NOTE:The motor temperature sensor and brake switch used the same I/O port on pin1.Both...
- Page 13 A 4pin connector to RS232 port is provided to communicate with host computer for calibration and configuration. Figure 8: RS232 Interface on 4pin connector to RS232 converter Figure 9：SM-4P connector for communication interface on KLS8080I controller 3.3 Installation Check List Before operating the vehicle, complete the following checkout procedure. Use LED code as a reference as listed in Table 1.
- Page 14 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 • With the brake switch open, select a direction and operate the throttle. The motor should spin in the selected direction. Verify wiring or voltage and the fuse if it does not. The motor should run faster with increasing throttle.
- Page 15 (7)TPS High Err: Hall active pedal, if higher than the value, report the fault of TPS Type. Range: 80~100 As you may know,the output of hall throttle from Kelly is about from 0.86V to 4.2V. Our controller will report 3.3 error code if the output of hall throttle is below 0.5V or above 4.5V by default.
- Page 16 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 always in the range of 0.5V to 4.5V. But it doesn't make any differences if you choose 0-5V or 3-wire pot for the throttle type.That is to say,these two settings are only useful for hall active throttle or pedal when you chose throtle type at 2.
- Page 17 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Functional description: If enabled, the controller will detect the current pedal status at power up. If throttle got effective output, the controller will report fault and not operate. Suggestion: Set according to the practical situation, factory default is Enable.
- Page 18 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Configuration Pin Status Running Forward FWD_SW REV_SW Foot Status Foot Switch Switch (12) (14) (15) Neutral Reverse Enable Disable Forward Neutral Can’t operate Can’t operate Disable Enable Reverse Forward Forward...
- Page 19 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 4.2 Step 2 (1)Motor Poles: Motor Poles, The pair pole number*2. Range: 2~128 Suggestion: Set according to the real motor poles on the nameplate of the motor, factory default is at 8.
- Page 20 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 4.3 Step 3 (1)RLS_TPS Brk %: RLS TPS Braking Percent, the percent of Releasing Pedal BRK in max braking. Range: 0~50 This is used to adjust the regen current of releasing throttle regen mode type.The regen will happen as long as the throttle is released completely.
- Page 21 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 (9)Change Dir brake:Value range: Enable and Disable It is only useful when you Enable the joystick function. If you want to get swift direction changing by using joystick function,you may enable Change Dir brake item in user program.
- Page 22 Identification angle operation. • Use a straight through RS232 cable or USB converter provided by Kelly to connect to a host computer. Provide >+18V to PWR（for a 24V controller, provide >+8V）. Wire power supply return(supply negative) to any RTN pin.
- Page 23 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Over temperature ¤ ¤¤¤¤ Controller case temperature is above 90℃. warning Current will be limited. Reduce controller loading or switch Off until controller cools down. Clean or improve heatsink or fan.
- Page 24 Kelly KLS8080I/IPS Sinusoidal Brushless Motor Controller User’s Manual V 1.5.02 Contact Us: Kelly Controls, LLC Home Page: http://www.KellyController.com E-mail: Sales@Kelly-Controls.com Phone: (01) 224 637 5092...
Need help?
Do you have a question about the KLS8080I and is the answer not in the manual?
Questions and answers