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Mitsubishi Electric LE7-40GU-L Applications Manual
Mitsubishi Electric LE7-40GU-L Applications Manual

Mitsubishi Electric LE7-40GU-L Applications Manual

Tension controller
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LE7-40GU-L
APPLICATION MANUAL

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Summary of Contents for Mitsubishi Electric LE7-40GU-L

  • Page 1 LE7-40GU-L APPLICATION MANUAL...
  • Page 3 SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
  • Page 4 [SECURITY PRECAUTIONS] WARNING ● To maintain the security (confidentiality, integrity, and availability) of the tension controller and the system against unauthorized access, denial-of-service (DoS) attacks, computer viruses, and other cyberattacks from unreliable networks or external devices via the network, take appropriate measures such as firewalls, virtual private networks (VPNs), and antivirus solutions.
  • Page 5 ● Use an on-line type UPS (uninterruptible power supply) with a distortion ratio of 5% or less for the power supply, or a line-interactive UPS. Use the low-capacity UPS "FREQUPS FW-F series" (hereinafter FW-F series) manufactured by Mitsubishi Electric (Serial No. P or later) for the standby UPS. (Example: FW-F10-0.3K/0.5K)
  • Page 6 ● Do not disassemble or modify the product. Doing so may cause failure, malfunction, or fire. *For repair, please consult your local Mitsubishi Electric representative. ● To connect or disconnect a connection cable such as an extension cable, turn the power off. Failure to do so may cause failure or malfunction.
  • Page 7 INTRODUCTION Thank you for purchasing the Mitsubishi Electric tension controller. Before using this product, please read this manual carefully and develop familiarity with the functions and performance of the tension controller to handle the products correctly. Regarding the use of this product •...
  • Page 8 Installation Specifications for the LE7-40GU-L ........
  • Page 9 Initial Settings List ............... . 46 Initial setting completion .
  • Page 10 Control output on/off switching ............. 113 Analog output voltage and current adjustment .
  • Page 11 For LE7-40GU-L ........
  • Page 12 Compliance with UKCA marking ............281 REVISIONS.
  • Page 13 RELEVANT MANUALS Manual name <manual number> Description LE7-40GU-L APPLICATION MANUAL Describes the handling, installation, and setting of the tension controller LE7-40GU-L. <SH-170022ENG> (this manual) LE7-DCA APPLICATION MANUAL Describes the handling, installation, and setting of the reel diameter calculation option LE7- <SH-081825ENG>...
  • Page 14 OVERVIEW Functions and Features The tension controller LE7-40GU-L is a control device that is used together with a tension detector to perform feedback control on the material tension for the unwinding, intermediate shafts, and winding of a long material. Actuators, such as a powder clutch/brake, servo motor (torque mode), and air clutch/brake, are available, and a power amplifier for a 24VDC system clutch/brake and auxiliary power supply are incorporated.
  • Page 15 Tension signal Torque control signal Tension controller LE7-40GU-L Features • An exact tension against the target value can be obtained (a tension detector required). • Control not affected by the torque characteristics of the actuator (linearity, temperature characteristic) can be performed.
  • Page 16 LE7-DCA Torque control signal Proximity switch Tension controller LE7-40GU-L Features • A tension detector is not required. (The actual material tension cannot be grasped.) • Stable control can be performed (not excessively impacted by sudden disturbance). • This control method can also be used by a device that cannot use a tension detector.
  • Page 17 Rear cover fixing screw (M46): 2 pieces Dustproof sheet: 1 piece Used for fixing the rear cover. Used for protecting the LE7-40GU-L during installation and wiring (such as (Page 22 Detaching and attaching the rear cover) preventing the entry of foreign objects).
  • Page 18 Part Names This section describes the part names of the LE7-40GU-L. Front Side Rear 100-240 1 OVERVIEW 1.4 Part Names...
  • Page 19 Power input terminal block (not removable) Page 29 Page 35 Warning icon Indicates that wires with the appropriate rated temperature (80°C or higher) should be used for wiring. *1 Refer to LE7-40GU-L INSTRUCTION MANUAL (Communication). 1 OVERVIEW 1.4 Part Names...
  • Page 20 Operation Steps Procedures before operation Installation Wiring of power supply and peripheral Initial setting Input/output settings Test operation Adjustment Operation Symbol Description Reference page Install the tension controller. Page 19 Wire the power supply and peripherals. Page 27 Turn the power on and perform the initial setting. Page 45 Configure settings in accordance with the peripheral devices such as assigning functions to contact/analog inputs and outputs Page 83...
  • Page 21 Installation Environment for the LE7-40GU-L For details on the installation environment for the LE7-40GU-L, refer to Page 233 General Specifications. Use of the tension controller in an area that does not meet the conditions in the table will not only degrade its performance and shorten its service life, but also cause failure.
  • Page 22 Space required inside the control panel Secure a space of 50mm or more between the LE7-40GU-L and other devices or structures. If a device is to be added, secure the necessary space on each of the left, right, top, bottom, and rear sides.
  • Page 23 When peeling the dustproof sheet off the ventilating holes, do so slowly. Dustproof sheet 1) Affixing the dustproof sheet Ventilating hole LE7-40GU-L 2) Removing the dustproof sheet Precautions • Attach the dustproof sheet over the ventilating holes prior to work to prevent the entry of foreign matter such as chips and wiring chips during installation and wiring.
  • Page 24 The following describes how to attach the rear cover of the LE7-40GU-L. Attach the rear cover of the LE7-40GU-L as shown in the following figure. Tighten the two screws (B in the following figure) for fixing the rear cover of the LE7-40GU-L. (Tightening torque: 0.5 to 0.8Nm)
  • Page 25 PC board protection cover LE7-DCA Attach the rear cover of the LE7-40GU-L as shown in the following figure. Tighten the two screws (D in the following figure) for fixing the rear cover of the LE7-40GU-L. (Tightening torque: 0.5 to 0.8Nm) Rear cover 2 INSTALLATION 2.3 Installing the Product...
  • Page 26 PC board protection cover LE7-CCL Attach the rear cover of the LE7-40GU-L as shown in the following figure. Tighten the two screws (D in the following figure) for fixing the rear cover of the LE7-40GU-L. (Tightening torque: 0.5 to 0.8Nm) Rear cover Precautions •...
  • Page 27 Installing on the floor The following describes how to install the LE7-40GU-L on the floor. Attach brackets to the LE7-40GU-L. Refer to the installation specifications (Page 19 Installing on the floor) and fix the brackets and the floor with installation screws as shown in the following figure.
  • Page 28 Installing to the panel The following describes how to install the LE7-40GU-L to a panel. Fit the LE7-40GU-L to the panel as shown in the following figure. (Enclosure cut dimensionsPage 19 Installing to the panel) Control panel Attach brackets to the LE7-40GU-L.
  • Page 29 WIRING This chapter describes the wiring of the LE7-40GU-L. Read the precautions and other information in this chapter before using this product. Terminal Connection Diagram Perform the wiring by referring the following figures. Sink input wiring example +10% Power supply...
  • Page 30 Source input wiring example Power supply +10% Connection -15% 100 to 240VAC to a power 50/60Hz AC/DC supply conversion Class D grounding DC/DC (grounding resistance: conversion Metal 100Ω or less) plate Contact signal (output) Load 4.3kΩ Contact signal (input) General-purpose contact output 1 to 2 4.3kΩ...
  • Page 31 Terminal Block Layout The following shows the terminal block layout of the LE7-40GU-L. Rear Symbol Name Power terminal block (CN1) Powder clutch/brake output terminal block (CN2) Signal terminal block 1 (CN3) Signal terminal block 2 (CN4) 3 WIRING 3.2 Terminal Block Layout...
  • Page 32 Terminal Layout The following shows the terminal layout of the LE7-40GU-L. In each figure showing a terminal layout, represents a functional ground terminal, represents an input terminal, represents an output terminal, and represents Not used. For details on connection, refer to  Page 33 Wiring procedure for the spring clamp terminal block.
  • Page 33 Signal terminal block 1 (CN3) WHL GRL DO2 DO1 WHR GRR Item Terminal Input/output Specifications symbol Power output Output Tension detector power supply • Rated voltage: 5VDC • Voltage range: 4.75 to 5.25VDC • Current value: 40mA or less • A maximum of two LX type tension detectors can be connected.
  • Page 34 Signal terminal block 2 (CN4) SNCR RDB SDB PDRV MEM LRST DRST Item Terminal Input/output Specifications symbol Contact input Input Reverse rotation/forward rotation Available only when the reel • Input signal voltage diameter calculation option is Rated voltage: 24V DRST Reel diameter reset connected Allowable range: 20.4 to...
  • Page 35 Wiring procedure for the spring clamp terminal block Take the following procedure for connection. Wire size Number of connection lines Wire size per terminal Solid wire/stranded wire Bar terminal with an insulation Bar terminal without an sleeve insulation sleeve One-wire wiring 24 to 16 AWG 23 to 16 AWG 23 to 16 AWG...
  • Page 36 Connecting/disconnecting cables The spring clamp terminal block is the push-in type. Therefore, wiring can be done simply by inserting an external interface into the terminal block without using a tool. For stranded wire, which is not supported by the push-in type, a tool is required when connecting cables.
  • Page 37 Wiring example For details input and output specifications, refer to Page 30 Terminal Layout. Connecting to a power supply The following figure shows an example of connection to a power supply. Tension controller +10% Power supply -15% 100 to 240VAC 50/60Hz Class D grounding Metal plate...
  • Page 38 Source input For a source input, connect the [0V] terminal and [S/S] terminal. When a no-voltage contact or PNP open collector transistor output is connected between the input [DI1] to [DI6] terminals and the [24V] terminal for electrical continuity, the input turns Tension controller 4.3kΩ...
  • Page 39 Strain gauge type To use a strain gauge type tension detector, connect as shown in the following figure. The settings for a strain gauge are required to use a strain gauge type tension detector. For details, refer to Page 97 Tension input using a strain gauge type tension detector.
  • Page 40 The following figure shows an example of connection of contact signals (output). The contact signal output of the LE7-40GU-L is a sink output - an output with load current flowing into an output terminal. The negative side of the load power supply must be connected to the [DOC] terminal.
  • Page 41 Connecting to an actuator The following figure shows an example of connection to an actuator. • When a powder clutch/brake is connected Connect to the [PP] and [PN] terminals. A powder clutch/brake has no polarity. • When an inverter/AC servo amplifier (torque control) is connected Connect the [SA] and [SN] terminals and the torque control terminals of an inverter/AC servo amplifier.
  • Page 42 Connecting to an actuator (two-reel switching) The following figure shows an example of connection to an actuator (two-reel switching). For two-reel switching, a powder clutch/brake and inverter/AC servo amplifier (torque control) for the second reel can be connected. Connect to an actuator as shown in the following figure. The connection method and range change are the same as the connection methods and range change for actuator connection.
  • Page 43 USB cable for personal computer connection ■When the Ethernet communication settings are changed To change the Ethernet communication settings with the LE7-40GU-L, communication with a personal computer is required. For details, refer to the following.  LE7-40GU-L INSTRUCTION MANUAL (Communication)
  • Page 44 Connection cable Connection cable ■MODBUS/TCP (slave) The LE7-40GU-L operates as a slave station in MODBUS/TCP communications. Data monitoring and parameter writing can be performed on the LE7-40GU-L (slave station) from a maximum of four master stations. MODBUS/TCP LE7-40GU-L master device...
  • Page 45 ■N:N Network (local) The LE7-40GU-L operates as a local station in FX programmable controller N:N Network communication. Data monitoring and parameter writing can be performed on a maximum of seven local stations (LE7-40GU-L) from the FX programmable controller of the master station.
  • Page 46 Precautions In-panel wiring As shown in the following figure, for wiring, ensure that power cables such as power supply cables and servo amplifier drive cables and communication cables are not mixed. If wiring is done in such a way that power cables and communication cables are mixed, malfunction may occur due to the effects of noise.
  • Page 47 INITIAL SETTING This chapter describes the initial setting of the LE7-40GU-L. Read the precautions and other information in this chapter before using this product. Initial setting flow When this product starts up for the first time, the initial setting is performed. When the power is turned on, after the startup screen is displayed, the initial setting screen appears.
  • Page 48 Initial Setting Details For the initial setting, values are set for the items in the following table. When the initial setting is completed, the applicable parameter setting values are adjusted according to the operation mode selection, selection of two-reel switching function, and reel diameter calculation option connection. Precautions •...
  • Page 49 Language selection For the LE7-40GU-L, the language displayed on LCD screen can be selected from three languages, Japanese, English, and Chinese (simplified), by changing the language selection value. [Initial setting: INIT SET 1 Language selection] Setting selection button Language selection...
  • Page 50 Tension full scale Tension full scale is the setting used as reference for tension display calculation and tension monitor output calculation. For feedback control, set the maximum value for the machine normal tension or the maximum tension in the machine specifications.
  • Page 51 This operation is performed to cancel the tare load for the detection roller when the tension of the tension detector connected to the LE7-40GU-L is zero. The setting screen is displayed only for feedback control. The tension when zero adjustment is executed without any load on the detection roller can be treated as zero.
  • Page 52 Span adjustment This operation is performed to match the tension in the tension detector connected to the LE7-40GU-L and the detected tension. The setting screen is displayed only for feedback control. Run a string on the detection roller and the rollers before and after the detection roller in the same route as the material pass line route, hang a known weight, or use a spring balance to pull the string.
  • Page 53 Velocity electronic gear ratio This setting item is displayed only when the LE7-DCA is connected. This item is used to set parameters to correct the ratio between the measure roll perimeter and the pulse rate. A deviation from one pulse/1mm measure roll perimeter in the measure pulse input specifications is corrected. The velocity electronic gear ratio can be corrected in the range 90 to 180%.
  • Page 54 • By changing the selection of function to use, the LE7-40GU-L functions can be used in LE-40MT mode and LE-30CT mode.
  • Page 55 ■Parameters in each operation mode (selection of function to use) For details on the selection of function to use, refer to Page 191 Selection of Function to Use. Function Related parameter Operation mode LE7-40GU-L LE-40MT LE-30CT Correction of tension calibration Manual left zero adjustment ...
  • Page 56 Function Related parameter Operation mode LE7-40GU-L LE-40MT LE-30CT    Control output correction Control output lower limit Control output upper limit Control output gain Control output bias New reel preset gain New reel preset bias Control output mode selection ...
  • Page 57 • General-purpose contact input (DI1 to DI6) For details on the general-purpose contact input, refer to Page 107 General-purpose contact input. Operation Operation mode No. mode LE7-40GU-L Run/stop Gain 1 ON/OFF No function No function No function Alarm reset ON/...
  • Page 58 ■Continuous monitor/setting selection in each operation mode For details on the continuous monitor/setting selection, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL • Continuous monitor Operation Operation Continuous monitor mode No.
  • Page 59 • Continuous setting Operation Operation Continuous setting mode No. mode LE7-40GU-L Tension Manual Stall setting No function No function No function No function No function setting setting New reel preset Acceleration/ deceleration torque New reel Acceleration/ preset deceleration torque LE-40MT...
  • Page 60 Initial setting completion When the initial setting is all finished, the [Initial setting complete] button appears. Press the [Initial setting complete] button to complete the initial setting. After the initial setting is completed, the initial setting screen cannot be displayed again. To perform the initial setting again, initialization must be performed once.
  • Page 61 How to Re-Set Initial Setting Parameters Except for some parameters, parameters set in the initial setting can be set in adjustment mode as well. The following table shows the screens on which parameters can be set in adjustment mode. Initial Setting item Adjustment mode screen setting...
  • Page 62 Initial Setting item Adjustment mode screen setting Max. diameter/min. [Screen number: 311 Maximum diameter/Minimum diameter] diameter Velocity electronic gear [Screen number: 322 Velocity electronic gear ratio] ratio  Operation mode selection Initial setting completion  4 INITIAL SETTING 4.3 How to Re-Set Initial Setting Parameters...
  • Page 63 Power Supply State There are three power supply states: power-off, power-on, and standby. To switch the on/off status of the power supply of the LE7-40GU-L, the power input must be switched between supplying and stopped by using the external power supply breaker.
  • Page 64 Power Standby State Power standby is the function to put the operation of the LE7-40GU-L into the stop state simply through key operation on the panel. When the communication setting is changed, by switching the status from the standby state to the power-on state, the communication setting after change can be enabled without turning the power off.
  • Page 65 Switching between Automatic Control and Manual Control Tension control can be performed by switching between automatic control and manual control. For details on each mode, refer to Page 80 TENSION CONTROL MODE. Switching between automatic control mode and manual control mode The control mode is switched by pressing each of the automatic control mode key and the manually control mode key.
  • Page 66 Operation Mode and Adjustment Mode Overview This product is used by switching between operation mode and adjustment mode according to the purpose. The following describes the features of each mode. Operation mode The operation mode is the mode for operations during machine operation. This mode has no restrictions on the configuration of settings even while the machine is running.
  • Page 67 Operation screen Part names of the operation screen ■Operation mode For the operation mode active when the power was turned off For the adjustment mode or EXT. operation mode or the standby state was active previously (The screen and active when the power was turned off or the standby monitor active when the power was turned off or the standby state was active previously state was active previously are displayed.)
  • Page 68 ■Adjustment mode For the adjustment mode or EXT. operation mode active Display the "Screen number input" screen and press when the power was turned off or the standby state was a corresponding shortcut button to display active previously, press the [adjustment mode] button to a specific function screen.
  • Page 69 Symbol Name Description Underscore An underscore indicates the setting restriction or status for the setting value. If a value can be set, a solid line is displayed beneath the setting value. If the setting is restricted due to parameter protect or because the machine is running, an underscore is not displayed.
  • Page 70 Operation method Switching between operation mode and adjustment mode Switch between operation mode and adjustment mode. Switch modes according to the usage. Return from the power-on or standby state For the operation mode active when the power was For the adjustment mode or EXT. operation mode turned off or the standby state was active previously (The screen and monitor active when the power was active when the power was turned off or the standby...
  • Page 71 Entering a screen number and configuring settings (adjustment mode) Settings for various functions can be changed from the adjustment mode. There are two methods for screen number input: dial input using the value setting dial and keypad input using the touch panel. The set screen number is retained even when the power is turned off.
  • Page 72 Operating procedure Displaying the adjustment mode For the operation mode indicator, press [adjust mode] to display the adjustment mode. Changing settings • For dial input: Touch the category and turn the dial to display any screen number. By selecting each of top-level category, mid-level category, and bottom-level category, the screen number corresponding to the selected category can be set through dial input.
  • Page 73 Shortcut Use shortcut buttons to transition to a major function setting screen without entering a screen number. For details on transition with each shortcut, refer to Page 239 Operation mode, Page 241 Adjustment mode. • Press the screen transition buttons in the shortcut to switch setting screens. Precautions •...
  • Page 74 Adjustment mode shortcut From the screen for entering a screen number, the screen can transition directly to a screen such as a monitor screen and tension detector zero or span adjustment screen. The screen transition destinations of the shortcuts may change due to settings and restrictions. For details, refer to Page 241 Screen number input and adjustment mode shortcuts.
  • Page 75 Monitor Display The tension and control output values can be displayed on the monitor screen. The reel diameter value can be displayed when the reel diameter calculation option is used or when a reel diameter signal from outside is input. Use the monitor display switching key to switch display content on the monitor screen.
  • Page 76 Switching display content Switching content on the monitor screen Press the monitor display switching key to switch display content on the monitor screen. The displayed content varies depending on the control mode and whether there is reel diameter signal input. The following table shows the state transition of the displayed content.
  • Page 77 Switching content on the LCD screen Press the monitor display switching key on the operation mode screens to switch display content on the LCD screen. The following figure shows an example of the state transition of the displayed content. • If reel diameter signal input stops while the reel diameter is displayed, the monitor screen switches to the output display.
  • Page 78 The following table shows the details of displayed content. Operation mode Monitor display Parameter name Parameter description Parameter display monitor condition condition indicator • Feedback control Total tension Current tension • Combined feedforward/ Total tension = left tension + right feedback control tension Left tension...
  • Page 79 Switching content of the tension display For the tension display, the tension display decimal point and tension display unit can be set. Depending on the settings, the decimal point and the unit each on the LCD screen and monitor screen switch. The following shows the operation procedure for changing the tension full scale (screen number: 111).
  • Page 80 How to Enter a Value for a Setting Value How to enter a value Two methods are available: dial input using the value setting dial and keypad input using the key window on screen. When the screen is switched, the setting item on the top left of the screen is selected for an input using the value setting dial, and the values for other setting items are unselected.
  • Page 81 Dial input Turn the dial clockwise to increment the setting value, and turn the dial anticlockwise to decrement the setting value. According to the rotational speed of the dial, the setting value variation amount changes in three steps. Dial operation Dial rotational speed Setting value change Dial rotational direction...
  • Page 82 TENSION CONTROL MODE This chapter describes the operating procedure for the tension control mode and the action of the product according to each operation. The tension control modes are manual control mode and automatic control mode. For details on switching between automatic control mode and manual control mode, refer to the following. Page 63 Switching between Automatic Control and Manual Control Manual control mode The control output can be changed to any value by changing the manually set value.
  • Page 83 Automatic control mode The automatic control mode has three control methods: feedback control, open-loop control, and combined feedforward/ feedback control. Control method Setting method Feedback control When the reel diameter calculation option LE7-DCA is not connected Open-loop control Connect the reel diameter calculation option LE7-DCA and select open-loop control on the control mode selection screen.
  • Page 84 Feedback control While feedback control is active, when the run/stop signal is turned on in automatic control mode, the start timer is activated and the control output while the start timer is operating continues to be the stall output value. After the start timer expires, automatic control is performed based on the stall value.
  • Page 85 FUNCTIONS This chapter describes the functions for using the LE7-40GU-L. How to read this chapter The following are for explanation purposes only, and should not be referred to as official documentation.       7 FUNCTIONS 7.1 How to read this chapter...
  • Page 86 Combined feedforward/feedback control  This section describes a setting item. Set the setting item according to the usage.  This section describes a setting method. Check with the corresponding setting screen of the LE7-40GU-L.  This section provides precautions.  This section describes information of the initial values and setting ranges of the parameters and I/O signals when setting the parameters by using communications.
  • Page 87 Function List Function Description Reference Operation mode Simplifies screen operation by enabling only the parameters that Page 52 selection can be set for the LE-40MT and LE-30CT. Tension input Tension input using an Tension calibration Calibrates the tension based on the value input from an LX type Page 89 LX type tension detector tension detector.
  • Page 88 Function Description Reference Two-reel switching Control output for reel New reel preset Adjusts the control output for reel change. Page 131 change New reel preset Automatically calculates the new reel control output for reel Page 132 automatic calculation change. Predrive/old reel stop Reduces an impact or stops the old reel for reel change.
  • Page 89 Function Description Reference Inertia Inertia compensation at Suppresses the tension fluctuations due to the inertia of the reel Page 155 compensation operation stop frame at the stop of the machine. (feedback control, combined feedforward/ feedback control) Inertia compensation at Page 156 stop (open-loop control) Inertia compensation...
  • Page 90 *1 Refer to the following. LE7-DCA APPLICATION MANUAL *2 For details on the continuous setting and request command access, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL 7 FUNCTIONS...
  • Page 91 Tension Input To perform feedback control with the LE7-40GU-L, the tension full scale must be set and the current material tension must be input. For how to input tension for the LE7-40GU-L, four methods are available: LX type tension detector input, strain gauge type tension detector input, analog input, and communication input.
  • Page 92 The button is flashing while zero adjustment is being executed, and the indication on the button changes to "Zero adjustment being executed". Zero adjustment will be completed automatically. When zero adjustment is completed, the button stops flashing, and the indication on the button returns to "Zero adjustment execution". The parameters total tension, left tension, and right tension become 0N.
  • Page 93 <Setting method> Hang a weight whose load (N) is known on the detection roller. Apply a static load as close to the full scale tension value as possible. For accuracy, 1/3 or larger of the tension full scale is recommended. Hang a predetermined weight.
  • Page 94 Precautions • If an abnormal load is obviously put on the tension detector as a result of span adjustment execution (the output voltage of the tension detector is abnormal), an alarm is displayed. Even if an alarm is displayed in span adjustment, the calibration value when span adjustment is executed is stored.
  • Page 95 ■Manual zero correction If the zero point deviates after machine operation, it can be corrected manually. This correction helps manually adjust the zero point for the tension. <Setting method> Ensure that no load is applied to the detection roller. Using the monitoring of the current tension displayed on the right side of the following screen as reference, set the manual right and left zero corrections.
  • Page 96 ■Manual span correction During automatic span adjustment, if automatic span operation is not completed due to an error display such as "overload", "underload", and "load imbalance", span correction can be performed manually. <Setting method> Hang a weight for span adjustment on the detection roller. Hang a predetermined weight.
  • Page 97 Tension detector input voltage monitor The input voltage value from the tension detector is displayed in real number. A tension sensor error or a problem with the mechanical condition of installation may be detected by monitoring voltage applied to the tension detector input terminals ([GRL] and [WHL], [GRR] and [WHR]). For the sensor input type H (LX type), the value is displayed as a number with one decimal place, and for the sensor input type L (strain gauge type tension detector), the value is displayed as a number with two decimal places.
  • Page 98 Tension filter Set a filter for tension data to be used for each calculation. Set a large value for this setting to make tension change slowly and set a small value to make tension change quickly. If the setting value is too small, fine tension fluctuations will occur. The operation speed suitable for the machine state must be set.
  • Page 99 • Set a smaller value to increase the tension change speed in communications. For details on the continuous setting and request command access, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL The link tension monitor filter can be checked on the following screen.
  • Page 100 <Setting method> Connect the strain gauge type tension detector by referring to the following. Page 37 Strain gauge type Press "L (Strain gauge)" on the following screen. [Screen number: 161 Sensor input type selection] <Related parameters and signals> Parameter name Parameter No.
  • Page 101 Tension input using analog signals To input a tension signal from a source other than an LX type tension detector, strain gauge type tension detector, and communications, input the current tension as an analog voltage. Input an input voltage (0 to full scale voltage) signal in accordance with tension (0 to full scale tension).
  • Page 102 Change the value of parameter number 387 "Link tension input" through communications. For details on the continuous setting and request command access, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL Precautions •...
  • Page 103 The reel diameter of material must be input when performing taper control in feedback control, or performing open-loop control or combined feedforward/feedback control based on the reel diameter. For how to input a reel diameter for the LE7-40GU-L, three methods are available: reel diameter calculation with the reel diameter calculation option LE7-DCA, analog input, and communication input.
  • Page 104 <Setting method> Connect a reel diameter signal wire to one of the analog input terminals AI1 to AI3 by referring to the following. Page 38 Connecting analog signals (input) On the following screen, set 7 (Reel diameter input) for the parameter corresponding to the terminal to which the reel diameter signal wire was connected.
  • Page 105 Reel diameter teaching When an analog reel diameter signal is input from outside by using such a device as a touch lever or ultrasonic sensor, the teaching of the relationship between a signal voltage and a reel diameter can be performed. Reel diameter teaching makes application possible even if the reel diameter is not the minimum diameter when the signal voltage is 0, and even if the reel diameter is not the maximum diameter when the signal voltage is the full scale voltage.
  • Page 106 <Setting method> Set the minimum diameter on the following screen. [Screen number: 254 Minimum diameter teaching] Parameter name Initial value Setting range Minimum diameter 1000 1 to maximum diameter Put the touch lever into the minimum diameter position or make the reel frame of the minimum diameter face the ultrasonic sensor.
  • Page 107 Precautions • Minimum diameter/maximum diameter teaching operation is performed only on the leading edge of when minimum diameter/maximum diameter teaching execution starts up. • To execute teaching operation again, minimum diameter/maximum diameter teaching execution must be turned off and on again.
  • Page 108 Use the continuous setting or request command access RAM write to change the value of parameter number 388 "Link reel diameter input". For details on the continuous setting and request command access, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL Precautions •...
  • Page 109 General-Purpose Input A function can be assigned to each of contact inputs and analog inputs. The analog input voltage range can be changed according to the voltage of a peripheral device. General-purpose contact input When the contact input functions in the following table are set to contact input 1 to 6 function selections, the functions of the corresponding contact inputs (DI1 to DI6) can be switched.
  • Page 110 <Setting method> Connect the contact input terminals (DI1 to DI6) by referring to the following. Page 35 Connecting contact signals (input) Set a value for each of the points corresponding to the wired contact input terminals (DI1 to DI6) on the following screen. For example, when "Run/stop"...
  • Page 111 Precautions • The same function cannot be assigned to multiple contact input terminals. <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Contact input monitor Contact input 1 0 (No 0 (No function), 1 (Run/stop), 2 (Control output OFF/ON), 3 (Stall memory), 4 function selection function) (Inching ON/OFF), 5 (Constant tension ON/OFF), 6 (Gain 1 ON/OFF), 7...
  • Page 112 General-purpose analog input A function can be assigned to each analog input. The analog input full scale voltage can be changed according to the output range of the connected device. [Function assignment] When the analog input functions in the following table are set to analog input 1 to 3 function selections, the functions of the corresponding contact input terminals (DI1 to DI6) can be switched.
  • Page 113 <Setting method> Wire the analog input terminals (AI1 to AI3) by referring to the following. Page 35 Connecting contact signals (input) Set a value for each of the points corresponding to the wired analog input terminals (AI1 to AI3) on the following screen. For example, when "Tension setting"...
  • Page 114 <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Analog input mode 0 (0 to 5V mode) 0 (0 to 5V mode), 1 (0 to 10V mode) selection Analog input 1 function 0 (No function) 0 (No function), 1 (Tension setting), 2 (Stall setting), 3 (Linear line taper ratio selection setting), 4 (New reel preset setting), 5 (Manual setting), 6 (Tension input), 7 (Reel diameter input)
  • Page 115 Control Output The LE7-40GU-L can output a torque command value to a control device such as a powder clutch/brake, servo motor amplifier, and inverter. The control output corresponds to the ratio (%) of the output torque against the maximum torque of the actuator. When the control output is output in analog form, it indicates the ratio (%) of output in relation to full scale for both voltage and current.
  • Page 116 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 117 When the tension control output for a motor or electropneumatic converter is used, by changing the output bias and gain setting, the voltage and current ranges of the-LE7-40GU-L can be changed, according to the input voltage and current ranges of the connected device.
  • Page 118 Set gain and bias for the control output on the following screen, if necessary. The control output being output can be checked on the following screen. [Screen number: 453 Control/new reel output gain/bias] Parameter name Initial value Setting range Control output gain 1000 500 to 3000 Control output bias...
  • Page 119 When a lower limit value is set for the control output, the control output is limited to that lower limit value. When -101 is set for the control output lower limit, the control output becomes less than or equal to -100 and the control output will increase to the limit that the LE7-40GU-L can output. Control output...
  • Page 120 Automatic control output polarity inversion This function is used for a motor that needs to be given a negative voltage for the brake. A calculation direction for the automatic control output can be selected. By setting the polarity selection of automatic control output to 1 (reverse), the calculation result can be multiplied by -1 so that the direction of addition and subtraction for the automatic control output is reversed.
  • Page 121 When the powder clutch/brake or hysteresis clutch/brake manufactured by Mitsubishi Electric is used, by setting a load model number according to the actuator, the settings for maximum torque correction and nonlinear correction are automatically preset.
  • Page 122 Powder clutch Powder brake Model Load model No. Model Load model No. ZKB-5HC ZKB-5HBN ZKB-10HC ZKB-10HBN ZKB-20HC ZKB-20HBN ZKB-5CM2 ZKB-40HBN ZKB-10CM2 ZKB-2.5WN ZKB-20CM2 ZKB-5WN ZKB-40CM2 ZKB-10WN ZKB-1.2B4-909 ZKB-20WN ZKB-5B4-909 ZKB-40WN ZKB-10B2-909 ZA-0.6Y ZKB-20B2-909 ZA-1.2Y1 ZA-0.6A1 ZA-2.5Y1 ZA-1.2A1/AN ZA-5Y1 ZA-2.5A1/AN ZA-10Y1 ZA-5A1/AN ZA-20Y1 ZA-10A1/AN...
  • Page 123 <Setting method> Refer to the load model number table and set the number of the connected load model for the load model on the following screen. When the number is set, values for maximum torque correction, nonlinear correction, and rated current are automatically set.
  • Page 124 Precautions • When this function is used, do not use the nonlinear correction function on the power amplifier side. <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Load model 0 to 200 Rated current 0 to 400 Maximum torque correction 50 to 250 Nonlinear correction 0...
  • Page 125 Constant voltage control/constant current control The output control methods can be switched for the 24VDC system clutch/brake output of the tension control output. For open-loop control, by using the constant current control method, stable torque can be obtained without the effect of the resistance-temperature characteristics of the clutch/brake coil.
  • Page 126 The control output voltage and current for powder clutch/brake can be checked in the following. [Adjustment mode shortcut: Monitor 4 control output monitor for powder] Parameter name Initial value Setting range Control output voltage for powder clutch/brake Control output current for powder clutch/brake Precautions •...
  • Page 127 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 128 General-Purpose Output The LE7-40GU-L is provided with contact outputs and analog outputs, capable of outputting such signals as the control status and current tension to peripheral devices. Signals to be output can be changed by the settings. For an analog output, the voltage and filter can be adjusted in accordance with the peripheral device.
  • Page 129 Precautions • The same function cannot be assigned to multiple contact output terminals. <Related parameters and signals> Parameter name Parameter No. Initial value Setting range   Contact output monitor Contact output 1 function 0 (No function) 0 (No function), 1 (Tension lower limit detection), 2 selection (Tension upper limit detection), 3 (Tension out-of-range detection), 4 (Alarm detection)
  • Page 130 [Output bias and gain setting] The analog output is changed by the following calculation formula. Output after bias and gain calculation = actual calculation output  output gain + output bias [Tension filter] When a tension monitor is assigned to an analog output, a tension output filter operates for an analog output of tension. Set a large value for the tension output filter to make the change of the analog output of tension slowly and set a small value to make it quickly.
  • Page 131 Set gain and bias for each of the points corresponding to the analog output terminals (AO1, AO2) on the following screen, if necessary. The percent value of the analog voltage being output can be checked on the following screen. [Screen number: 433 Analog output gain/bias] Parameter name Initial value Setting range...
  • Page 132 Two-Reel Switching The two-reel switching function is used to perform the most suitable control in the automatic splicing mechanism. The automatic splicing mechanism is a system for joining pieces of material without stopping the machine. In general, two- axis reel frame is provided to the turning arm (turret arm) for splicing according to the following procedure. (1) Attach a double-faced adhesive tape on the peripheral surface of the new reel in advance.
  • Page 133 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 134 After the preset timer expires, automatic control starts based on the sum of the new reel preset value and the set value for mechanical loss correction. <Related parameters and signals> Parameter name Parameter No. Initial value Setting range New reel preset 0 to 1000 New reel preset timer 0 to 300...
  • Page 135 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 136 <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Cutting torque 0 to 1000 Signal name Output signal No. Signal ON Signal OFF Reel change for A-axis/B-axis B-axis control A-axis control Cutting torque ON/OFF Cutting torque ON Cutting torque OFF Signal name Input signal No.
  • Page 137 • Two-reel switching function output mode: No internal switching As shown in the following figure, the load dual pole switch SW is switched according to the reel change signal. LE7-40GU-L Control reel...
  • Page 138 • Two-reel switching function output mode: With internal switching As shown in the following figure, according to the reel change signal, the tension control output terminal outputs and the two- reel switching new reel output terminal outputs are switched inside the LE7-40GU-L. LE7-40GU-L...
  • Page 139 <Setting method> Enable the selection of two-reel switching function on the following screen. [Screen number: 261 Two-reel's switching function] Parameter name Initial value Setting range Selection of two-reel switching 0 (Disable) 0 (Disable), 1 (Enable) function Select the two-reel switching output mode on the following screen. [Screen number: 425 Two-reel's switching OUT mode SELECT] Parameter name Initial value...
  • Page 140 Constant Slip Control By issuing speed commands to the motor of the input shaft of the powder clutch to make the difference in rotational speed constant between the input shaft and output shaft of the powder clutch, this function reduces the slip power and enables the powder clutch to be used when the slip heating value is large, making model selection difficult.
  • Page 141 Infeed reel Outfeed reel [PP]-[PN] (control output) Powder brake Powder clutch [S1]-[S2] (auxiliary) Powder clutch Powder brake For control LE7-40GU-L Powder clutch/brake For assistance [Infeed reel mechanism example] Feed roll Infeed roll Powder clutch Powder brake 7 FUNCTIONS 7.10 Intermediate Shaft Control...
  • Page 142 [When the AC servo motor and inverter are used] Refer to the following figure to connect the servo amplifier and inverter for control to the [SA] and [SN] terminals of the servo amplifier and inverter voltage output. For control LE7-40GU-L servo amplifier, Torque command Inverter...
  • Page 143 To use the auxiliary powder clutch/brake, set the output to the auxiliary powder clutch/brake for the new reel preset output bias on the following screen. [Screen number: 453 Control/new reel output gain/bias] Parameter name Initial value Setting range New reel preset output bias -500 to 500 Control is performed as follows.
  • Page 144 At emergency stop Potentiometer signal for the braking torque setting Servo amplifie, Upper limit Braking torque setting setting inverter Upper limit setting Upper limit speed setting LE7-40GU-L Torque command signal Torque command terminal Emergency stop Speed limit terminal Normal operation Change the output range of the [SA] and [SN] signals according to the input range of the torque command terminal of the inverter or AC servo motor.
  • Page 145 Electropneumatic converter By using the [EAP] and [EAN] terminals of the tension control output for electropneumatic converter, winding and unwinding reels can be controlled with an electropneumatic converter for which torque control can be performed. <Setting method> Connect the [EAP] and [EAN] terminals to the electropneumatic converter by referring to the following. Page 39 Connecting to an actuator Change the output range of the [EAP] and [EAN] signals according to the input range of the electropneumatic converter.
  • Page 146 7.13 Automatic Control Tension Reference The LE7-40GU-L performs automatic control based on the tension full scale. Besides automatic control, the tension full scale is the setting that is used as reference for all related to tension such as tension input, tension monitor output, and tension detection.
  • Page 147 7.14 Feedback Control Operation Feedback control operates in automatic control mode. For details on how to switch between automatic control mode and manual control mode, refer to the following. Page 63 Switching between Automatic Control and Manual Control The feedback control actions include actions before starting operation, after ending operation, when starting operation, and while running.
  • Page 148 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 149 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 150 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 151 On the following screen, set the target tension for the tension setting. [Operation mode shortcut: Tension setting Tension setting] Parameter name Initial value Setting range Tension setting 1 to tension full scale After the run/stop signal is turned on and the start timer expires, automatic control is performed so that the current tension matches with the target tension.
  • Page 152 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 153 When in automatic control mode, turn off the run/stop signal. The automatic control mode status display LED will flash. AUTO Flashing When the inching signal is turned on, automatic control starts with the stall value set as the limiting value for the control output lower limit.
  • Page 154 7.18 Control responsiveness during operation By adjusting the responsiveness of control, responsiveness can be increased and the tension can be stabilized. If the tension is not stable during automatic control, adjust the proportional gain and integral time. If it takes too long to reach the target tension, such as at startup or when the tension setting value is changed, adjust the dead band gain and dead band width.
  • Page 155 <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Proportional gain 0 to 100 Integral time 0 to 100 Dead band Dead band is a function for increasing the control responsiveness only when the machine starts up or the tension setting is changed.
  • Page 156 Tension control filter Responsiveness can be adjusted by applying a filter to tension data to be input for control. Set a large value for this setting to make the change of the tension to be input for feedback control slowly and set a small value to make it quickly.
  • Page 157 7.19 Inertia Compensation The tension fluctuations due to the inertia of the reel frame can be suppressed in such a case as at the stop of the machine and at acceleration/deceleration while running. The inertia compensation functions are inertia compensation at stop and inertia compensation during acceleration/ deceleration.
  • Page 158 Set the stop timer, stop gain, and stop bias on the following screen. [Screen number: 212 Stop timer/gain/bias] Parameter name Initial value Setting range Stop timer 0 to 1000 Stop gain 5 to 400 Stop bias 0 to 100 Feedback selection during stop timer 0 (Disable) 0 (Disable), 1 (Enable) Precautions...
  • Page 159 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 160 Set gain 1 and gain 2 on the following screen. [Screen number: 221 Gain 1/2] Parameter name Initial value Setting range Gain 1 5 to 400 Gain 2 5 to 400 When the gain 1 ON/OFF signal or gain 2 ON/OFF signal turns on during automatic control mode, the output at the moment the signal turns on is multiplied by the gain according to the setting value of gain 1 or gain 2.
  • Page 161 7.20 Mechanical Loss Correction This function is used to cancel mechanical loss produced by a reel shaft or free roller. Mechanical loss correction methods are fixed mechanical loss and advanced mechanical loss. Fixed mechanical loss Mechanical loss produced by a reel shaft or free roller can be canceled using a certain correction value. The mechanical loss setting value is added to the control output.
  • Page 162 Advanced mechanical loss Mechanical loss produced by a reel shaft or free roller can be canceled using a correction value based on the line speed or reel diameter. For details, refer to the following. LE7-DCA APPLICATION MANUAL 7.21 Taper Control The control that changes the operating tension according to a change in the reel diameter is called taper tension control (taper control).
  • Page 163 <Setting method> Select "Internal line taper" on the following screen. [Screen number: 251 Taper function selection] Parameter name Initial value Setting range Taper function selection 0 (No function) 0 (No function), 1 (Internal line taper), 2 (Straight line taper (external)), 3 (Broken line taper (external)), 4 (Direct taper) Select the internal taper standard on the following screen.
  • Page 164 External linear taper This function adjusts the target tension value linearly as the reel diameter increases. This function becomes available either by inputting a reel diameter signal through an analog input or link, or by connecting the reel diameter calculation option LE7-DCA. Setting tension Amount of decline by taper control...
  • Page 165 External broken line taper The broken line taper function adjusts the target tension value to any taper ratio for a certain reel diameter. The corner and taper ratio can be set to a maximum of eight points each. Since the taper ratio setting has no size relation restrictions, a type of control that raises the tension as the reel diameter increases can also be performed.
  • Page 166 Change the external broken line taper corners and broken line taper ratios on the following screen. [Operation mode shortcut: Taper setting [Operation mode shortcut: Taper setting Broken line taper SET 1-4 (external)] Broken line taper SET 5-8 (external)] Parameter name Initial value Setting range Broken line taper corner 1...
  • Page 167 Use the continuous setting or request command access RAM write to change the value of parameter number 385 "Direct taper ratio". For details on the continuous setting and request command access, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL <Related parameters and signals>...
  • Page 168 When the constant tension ON/OFF signal is turned off, taper control becomes enabled. <Related parameters and signals> Signal name Output signal No. Signal ON Signal OFF Constant tension ON/OFF Constant tension ON Constant tension OFF Signal name Input signal No. Signal ON Signal OFF While constant tension is...
  • Page 169 7.22 Menu Switching Using the menu function, eight operation mode setting values can be retained and read, and data can be copied between menus. To process material under different conditions, settings can be switched easily by using this function. The menu number is displayed in the top right of the screen that includes a parameter for which menu change is possible. The menu switching key can be changed only on the screen where the menu number is displayed.
  • Page 170 Change the set value. The set value of the menu with the desired menu number will be changed. [Operation mode shortcut: Stall setting Stall setting] [Switching menus] Press the menu switching key to switch menu numbers. The menu switching key can be changed only on the screen where the menu number is displayed.
  • Page 171 Press the [Data copy execution] button to start copying data. The button starts flashing, and the indication on the button changes to "Data transfer being executed". Data copy execution will be completed automatically. When data copying is completed, the button stops flashing, and the indication on the button returns to "Data copy execution".
  • Page 172 Setting range Memory cassette backup selection 0 (Without backup) 0 (Without backup), 1 (With backup) [Reading parameter data to LE7-40GU-L from the memory cassette] Select "9: Read from memory cassette" on the following screen. [Screen number: 921 Data copy] Parameter...
  • Page 173 [Writing parameter data of the LE7-40GU-L to the memory cassette] Select "10: Write to memory cassette" on the following screen. [Screen number: 921 Data copy] Parameter Initial Setting range name value Data copy 0 (No 0 (No function), 1 (Copy to Menu 1), 2 (Copy to Menu 2), 3 (Copy to Menu 3), 4 (Copy to Menu 4),...
  • Page 174 LE7-40GU-L match with those written to the memory cassette. If the parameter data values of the LE7-40GU-L do not match with those written to the memory cassette, alarm 55 "Memory cassette error" occurs.
  • Page 175 7.24 Parameter Initialization All setting data can be returned to their factory default state. Note that all the set data return to their factory default state with this operation. <Setting method> On the following screen, after setting 1 (Initialize all parameters), press the [Data initialization execution] button. [Screen number: 922 Data initialization] Parameter name Initial value...
  • Page 176 Parameter Use Restriction Use restrictions are placed on parameters of the LE7-40GU-L depending on the connection status of an extension option, and the statuses of the control mode, two-reel switching function, selection of function to use, and parameter protect. When use restrictions are placed, parameters cannot be monitored or set.
  • Page 177 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation      Tension output filter Feedback only                  ...
  • Page 178 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation      Reel diameter detection 2 LE7-DCA      Reel diameter detection 3 LE7-DCA Measurement length/   LE7-DCA   ...
  • Page 179 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation        Target tension             Control output Torque output   ...
  • Page 180 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation      Proportional gain Feedback only      Integral time Feedback only Dead band gain Feedback only     ...
  • Page 181 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation                      Weak excitation     ...
  • Page 182 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation       Contact input 6 function selection               Contact output 1 function ...
  • Page 183 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation       Input setting password Set monitor password             Input monitor password Menu No.
  • Page 184 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation       Continuous monitoring function selection 1 Continuous monitoring       function selection 2      ...
  • Page 185 Parameter name Control mode Two-reel Extension Protect switching option During Setting Monitoring operation       Continuous setting function selection 14 Continuous setting function       selection 15      ...
  • Page 186 7.26 Parameter Protect The types of parameter protect are to protect during operation and to protect with setting and monitor passwords. For details on the parameters to be protected, refer to the following. Page 174 Parameter Use Restriction [Protect during operation] Protect parameters whose change during machine operation is dangerous so that they cannot be changed.
  • Page 187 (Status example) Touch panel display status Operation and Setting method Cancellation monitoring status method Normal condition Setting: Allowed   Monitoring: Allowed Operation: Allowed Setting password mismatch Setting: Not allowed The set password setting and the input Match the set Monitoring: Allowed do not match.
  • Page 188 On the following screen, match the password input with the password setting to cancel protection using setting and monitor passwords. [Operation mode shortcut: EXT. [Screen number: 932 Operation mode: Password input] Input setting/monitor password] Whether or not protection using setting and monitoring passwords is canceled can be checked with the contact monitor next to the password input field.
  • Page 189 7.27 Key Lock Set a key lock to set the operation mode function or restrict all operations. Display parameter key lock This function can be set in operation mode. By setting a display parameter key lock, operation performed on a set value can be disabled to prevent an unexpected setting change.
  • Page 190 Function Setting screen External broken line taper [Operation mode shortcut: Taper setting Broken line taper SET 5-8 (external)] setting 5-8 New reel preset [Operation mode shortcut: New shaft/reel diameter setting New reel preset] Initial diameter [Operation mode shortcut: New shaft/reel diameter setting Initial diameter] <Status example>...
  • Page 191 Canceling a key lock Press and hold for one second. When the key lock is canceled, the key lock status display LED (green) turns off. Precautions • While the displayed parameter is key-locked, the set value cannot be changed. Monitor and touch panel operation is allowed.
  • Page 192 All-operation key lock By setting an all-operation key lock, all operations can be disabled to prevent an unexpected operation or setting change. <Status example> Touch panel and key lock display status Operation and Setting method Cancellation monitoring status method  ...
  • Page 193 7.28 Selection of Function to Use Whether to use functions or not can be selected by switching the selection of function to use. If the LE-40MT mode or LE-30CT mode was selected during the initial setting, to use a function not available in the existing models, turn on the selection of function to use.
  • Page 194 Parameter Function to use Target parameter Target parameter name preset value Function name Restriction Parameter name (While the selection of function to use is off) Selection of Feedback control Tension control filter function to use 1 Feedback integral value limit Stall automatic calculation gain Polarity selection of automatic control output...
  • Page 195 <Setting method> Whether to use each function or not can be switched on the following screen. The function is available when the button is displayed in black. The function is not available when the button is displayed in white. [Screen number: 951 Selection of function to use] [Screen number: 952 Selection of function to use] [Screen number: 953 Selection of function to use] [Available]...
  • Page 196 7.29 Language Selection For the LE7-40GU-L, the language displayed on the LCD panel can be selected from three languages, Japanese, English, and Chinese (simplified), by selecting the desired language. <Setting method> Select the language on the following screen. [Initial setting: INIT SET 1 Language selection]...
  • Page 197 7.30 Extended Screen This function helps display a frequently used adjustment mode screen as an extended screen in operation mode. Set extended screens to display a maximum of eight adjustment item setting screens, which can be originally displayed in adjustment mode only, in normal operation mode. In addition, when the extended screen setting 1 to 8 is not 0 (even one screen is set), the screen can transition to an extended screen.
  • Page 198 <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Extended screen 1 Adjustment mode screen number Extended screen 2 Extended screen 3 Extended screen 4 Extended screen 5 Extended screen 6 Extended screen 7 Extended screen 8 7.31 Power Standby Display Selection Whether to display or hide the power standby screen can be selected.
  • Page 199 ROM version can be checked. The main unit ROM version represents the version of the LE7-40GU-L, the screen data version represents the version of the screen data of the LE7-40GU-L, the reel DIA CALC adapter ROM version represents the version of the LE7-DCA, and the network adapter ROM version represents the version of the LE7-CCL.
  • Page 200 [Checking the version of the LE7-DCA] The version can be checked on the following screen. [Screen number: 962 Reel DIA CALC adapter ROM version] Parameter name Initial value Setting range Reel DIA CALC adapter ROM version [Checking the version of the LE7-CCL] The version can be checked on the following screen.
  • Page 201 7.33 Abnormal Tension Detection This function helps detect an abnormality when the current tension is abnormal or goes outside the specified tension range. The judgment conditions include the tension upper limit, lower limit, and outside range. In addition, a filter for adjusting the detection sensitivity is provided.
  • Page 202 When the total tension becomes smaller than the set tension lower limit detection value, the contact monitor [LOW] of the tension lower limit detection turns from white to black. At the same time, the contact output and the tension lower limit detection signal through communications are switched from off to on.
  • Page 203 When the total tension falls below the set hysteresis range of the tension upper limit detection, the contact monitor [UP] of the tension upper limit detection turns from black to white. At the same time, the contact output and the tension upper limit detection signal through communications are switched from on to off.
  • Page 204 Outside tension range detection The outside tension range detection function helps detect whether the tension is being stably controlled. Set a judgment value for the outside tension range detection signal, which is a contact output. When the tension monitor value goes outside the range of the tension full scale and the outside tension range detection setting values based on the target tension value, the outside tension range detection signal turns on.
  • Page 205 When the tension full scale is 500N, the outside tension range detection is set to 10%, and the tension target value is 100N, on with the total tension being less than 50N, off with the total tension in the range of 50N to 150N, and on with the total tension exceeding 150N.
  • Page 206 <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Tension detection filter 0 to 80 7.34 Overcurrent Detection If an overcurrent flows into the clutch/brake output of the tension control output ([PP] and [PN] terminals) or two-reel switching output ([S1] and [S2] terminals), short circuit protection is activated to shut off the output.
  • Page 207 7.35 Alarm An alarm is displayed if an error in the LE7-40GU-L is detected, if the tension detector fails or has a problem with its calibration, or if there is a problem with settings made through communications. The following alarm settings can be made: display time, whether to display an alarm, history, and whether to perform alarm operation.
  • Page 208 To input the signal through a contact, refer to Page 107 General-purpose contact input. To input the signal through communications, refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL...
  • Page 209 Alarm history This function helps display eight alarm histories, Alarms 1 to 8, with Alarm 1 being the latest. • When a new alarm occurs, the data stored in Alarm history 1 is replaced with the new alarm. Previously occurred alarms shift by one to higher alarm histories.
  • Page 210 <Related parameters and signals> Parameter name Parameter No. Initial value Setting range Alarm history holding selection 0 (Not retained) 0 (Not retained), 1 (Retained) Alarm history 1 Alarm history 2 Alarm history 3 Alarm history 4 Alarm history 5 Alarm history 6 Alarm history 7 Alarm history 8 Alarm operation selection...
  • Page 211 [Screen number: 639 Alarm operation selection] [Screen number: 640 Alarm operation selection] [Screen number: 641 Alarm operation selection] [Alarm operation enabled] [Alarm operation disabled] [Screen number: 638 Alarm operation selection] [Screen number: 638 Alarm operation selection] Parameter name Initial value Setting range Alarm operation selection 1 0xFFFF...
  • Page 212 Parameter name Alarm operation selection Alarm No. Alarm name Alarm operation selection 1 Excessive load left Excessive load right Monitor data imbalance between left and right Zero adjustment excessive load Zero adjustment load imbalance Span adjustment below load on left Span adjustment below load on right Span adjustment excessive load...
  • Page 213 Parameter name Alarm operation selection Alarm No. Alarm name Alarm operation selection 3 No input function No request command Request code not available Outside data range Write-prohibit CC-Link version mismatch Alarm operation selection 4 RAM memory error ROM memory error ROM writing error Menu copy error Memory cassette error...
  • Page 214 TROUBLESHOOTING Alarm Information Alarm Alarm name Alarm description Alarm trigger condition Power Reference supply Sensor input type Sensor input type reset selection (LX) selection (strain gauge) Empty       Excessive load left The left input voltage exceeded •...
  • Page 215 Alarm Alarm name Alarm description Alarm trigger condition Power Reference supply Sensor input type Sensor input type reset selection (LX) selection (strain gauge) Outside maximum The reel diameter monitor value • Reel diameter monitor value > Maximum diameter diameter exceeded the maximum •...
  • Page 216 *1 Refer to the following. LE7-DCA APPLICATION MANUAL *2 Refer to the following. LE7-CCL APPLICATION MANUAL *3 Refer to the following. For Ethernet communication and RS-485 communication: LE7-40GU-L INSTRUCTION MANUAL (Communication) For CC-Link communication: LE7-CCL APPLICATION MANUAL 8 TROUBLESHOOTING 8.1 Alarm Information...
  • Page 217 • Check that the voltage between the [RED] and [BLK] terminals of the LE7-40GU-L is 5V. Figure D With the power turned off, when the wiring is removed from the terminal block, the voltage is checked again, and if 5V is detected, this means that the problem lies with the tension detector.
  • Page 218 [GRL] and [WHL] and the right input terminals [GRR] and [WHR]. When the voltage value does not change even when the detection roller is moved, check the LE7-40GU-L. Refer to Figure D. Check an error indication. Check the input voltage of the Refer to Figure B and Figure C.
  • Page 219 Figure B Alarm "Zero adjustment excessive load" is displayed. Check if negative voltage was detected on the monitor. Check if the pillow block mounting bolt of the detector interferes with the housing. Correct the length of the bolt. Check if the difference in the left/ Replace the bolt.
  • Page 220 Figure C Alarm "Zero adjustment load imbalance" is displayed. Check the input voltage of the tension detector. The input voltage of the tension detector can be checked on the "123 Left/right input voltage monitor" screen. Check if the self-aligning pillow block is used as the bearing of the detection roller.
  • Page 221 Check if the voltage between the detector changed to 0V. terminals [RED] and [BLK] is 5V. Failure in the Failure in the Failure in the LE7-40GU-L Failure in the LE7-40GU-L tension sensor tension sensor 8 TROUBLESHOOTING 8.3 Zero Adjustment is Not Completed Successfully...
  • Page 222 Alternatively, it can be checked by connecting the positive side of the tester to [GRL] or [GRR] or the negative side to [WHL] or [WHR].) If the voltage value does not change even when the detection roller is moved, check the LE7-40GU-L. • Check the span voltage fluctuation converted to tension full scale.
  • Page 223 Figure A Span adjustment is not completed successfully Record each of the left/right input voltage values (between the terminals Check the input voltage of the tension detector during [GRL] and [WHL] and the terminals [GRR] and [WHR]) of the tension zero adjustment.
  • Page 224 Figure B Alarm "Span adjustment below load" is displayed. Check if the rated load of the tension detector is excessively large for tension full scale. Correct the tension full scale or the tension detector. Check if the load generated by tension is sufficiently applied to the detection roller.
  • Page 225 Figure C Alarm "Span adjustment excessive load" is displayed. Check if the rated load of the tension detector is excessively large for tension full scale. Correct the tension full scale or the tension detector. The angle of the material wound around the detection roller is excessively large.
  • Page 226 Figure D Alarm "Span adjustment load imbalance" is displayed. Check if only one tension detector is connected. The alarm displayed is for confirmation, not an error. Left and right polarities differ on the sensor input voltage monitor. Match the polarity of the left and right tension detectors.
  • Page 227 (Figures B, C, on the machine side or fluctuation caused by mechanical loss, so inspect the machine. • When hunting does not occur in manual operation, the control gain of the LE7-40GU-L is assumed to be high.  Refer to Page 152 Proportional gain and integral time.
  • Page 228 Check if measured values of the output voltage are fluctuating. Check if measured values of the output voltage are fluctuating. Failure in the LE7-40GU-L Turn off the power of the inverter and AC servo Check for causes that amplifier, and measure output voltage between the fluctuate the machine.
  • Page 229 (Place the material in an upright position. Do not place them directly on the floor.) Stop the system and turn off the output of the LE7-40GU-L. Check if the rotation of the reel shaft and driving roll becomes lighter or heavier when they are rotated manually.
  • Page 230 Figure C Check for causes that fluctuate the tension monitor values. Stop the machine while the power of the inverter and AC servo amplifier are on. Check if tension fluctuation has been reduced. Remove the material from the Turn off the power of the inverter machine and rotate the detection and AC servo amplifier.
  • Page 231 AC servo amplifier from the grounding point of LE7-40GU-L. Check if the power lines of the inverter or AC servo amplifier and the power line of the LE7-40GU-L are wired in parallel or bundled. Separate the power line of the LE7-40GU-L.
  • Page 232 Flashing Tension Display or Unit Display Symptom Check item and measures The tension display or unit display flashes. • The tension signal is too strong. The rated load for the tension detector may be exceeded. Lower the tension. • Check the rated load for the tension detector. If there is no problem, make the tension full scale setting large. (When the tension full scale is changed, zero and span adjustments need to be done.) A "Communication error"...
  • Page 233 MAINTENANCE AND INSPECTION This chapter describes the basic maintenance and inspection for using the LE7-40GU-L. Periodic Inspection For the tension controller, periodic inspection is required to prevent problems caused by factors such as the impact of the operating environment, including temperature, humidity, dust, and vibration, and the aging and life of the components used.
  • Page 234 MEMO 9 MAINTENANCE AND INSPECTION 9.1 Periodic Inspection...
  • Page 235 SPECIFICATIONS 10.1 General Specifications Item Specifications Operating ambient 0 to +40 temperature Storage ambient temperature -20 to +60 Operating ambient humidity 35 to 85%RH (no condensation) Storage ambient humidity 35 to 85%RH (no condensation) Vibration resistance Frequency Acceleration Half amplitude 10 times in each of the X, Y, and Z directions (80 minutes in total) ...
  • Page 236 10.2 Basic Specifications Item Specifications 105(H)  170(W)  125(D) mm External dimensions Weight Approx. 1.0kg Installation method Installing to the panel, installing on the floor Wiring Power input terminal block Spring clamp 24 to 16 AWG (0.2 to 1.5mm ) terminal block not removable Powder clutch/brake output terminal Spring clamp 24 to 16 AWG (0.2 to 1.5mm...
  • Page 237 10.3 External Dimensions The following shows the external dimensions of the LE7-40GU-L. Unit: mm 10 SPECIFICATIONS 10.3 External Dimensions...
  • Page 238 APPENDICES Appendix 1 How to Check Production Date The production date (year/month/day) can be checked with the information written on each rating plate. For LE7-40GU-L LE7-40GU-L Control number Month (Example: January) 1 to 9 = January to September X = October, Y = November, Z = December...
  • Page 239 Appendix 2 Screen Transition Chart The following shows the overall configuration diagram describing how the screens transition on the touch panel. Power ON, recovery from standby Startup screen (displayed for 5 seconds) When state at previous power OFF or When state at previous power OFF or standby was operation mode In factory default state standby was adjustment mode or...
  • Page 240 Appendix 3 Screen Flowchart Initial setting The following shows the screen flowchart of the initial setting. When shipping from the factory (Until initial setting complete) Manual control mode key Back (Go to the screen from which the manual setting mode key was pressed.) i-button ...
  • Page 241 Operation mode The following shows the screen flowchart of the operation mode. Power ON New shaft/reel EXT. extended Tension setting Stall setting Manual setting Taper setting diameter setting screen If operation mode was If operation mode or active when power adjustment mode was was previously turned active when power was...
  • Page 242 Monitor Monitor display on touch panel Monitor display, monitor display unit display Monitor switching Monitor switching Monitor switching Monitor switching *2*3 Monitor switching Monitor switching *1 Displayed when Control mode selection=Feedback. *2 Displayed when reel diameter calculation option connection available/not available=available. Monitor *3 Displayed when Selection of function to use 1-4 (constant slip control calculation)=ON.
  • Page 243 Adjustment mode The following shows the screen flowchart of the adjustment mode. Screen number input and adjustment mode shortcuts Operation mode: Tension setting Auto control mode key Operation mode: Manual setting Manual control mode key Operation mode: EXT. Password input To operation mode To adjustment mode To screen number...
  • Page 244 1** Tension Operation mode: Tension setting Operation mode: Manual setting 000 Adjustment mode: Screen number input To screen Auto control Manual control Back number mode key mode key 1** Tension *1*2 Full scale Zero span Zero span correction Display filter Detection Sensor type The screen will be displayed only when all of the following * conditions are satisfied.
  • Page 245 2** Control Operation mode: Tension setting Operation mode: Manual setting 000 Adjustment mode: Screen number input To screen Auto control Manual control Back number mode key mode key 2** Control Start/Stop Acceleration/deceleration Responsiveness Mechanical loss *1*3 *5*6 *5*10 *7*8 *5*8*10 The screen will be displayed only when all of the following* conditions are satisfied.
  • Page 246 3** LE7-DCA Operation mode: Tension setting Operation mode: Manual setting 000 Adjustment mode: Screen number input To screen Auto control Manual control Back number mode key mode key 3** LE7-DCA Reel shaft setting Target line velocity Line acceleration Detection *5*7 Reel shaft rotation speed Constant slip Run/Stop judgment...
  • Page 247 4** Input and output Operation mode: Tension setting Operation mode: Manual setting 000 Adjustment mode: Screen number input To screen Auto control Manual control Back number mode key mode key 4** I/O Monitor Setting Analog correction Powder output correction Control output correction The screen will be displayed only when all of the following* conditions are satisfied.
  • Page 248 5** Communication Operation mode: Tension setting Operation mode: Manual setting 000 Adjustment mode: Screen number input To screen Auto control Manual control Back number mode key mode key 5** Communication Selection Monitor Setting 53* from Setting Continuous monitoring/setting to 56* The screen will be displayed only when all of the following* conditions are satisfied.
  • Page 249 6** Alarm Operation mode: Tension setting Operation mode: Manual setting 000 Adjustment mode: Screen number input To screen Auto control Manual control Back number mode key mode key 6** Alarms Monitor Setting Operation selection *1 If a network alarm is occurring, the device number causing the alarm is displayed. APPX Appendix 3 Screen Flowchart...
  • Page 250 9** System Operation mode: Tension setting Operation mode: Manual setting 000 Adjustment mode: Screen number input To screen Auto control Manual control Back number mode key mode key 9** System Operation selection Data management Password Extended screen Selection of function to use Version *1*3 *2*3...
  • Page 251 Appendix 4 List of Screen Numbers, Displays, and Restrictions Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)        Tension full Adjustment scale ...
  • Page 252 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)       Mass Adjustment Selection of correction function to use gain•bias B 1-8 = ON Two-reel's switching function =...
  • Page 253 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)       Internal taper Adjustment Taper function standard selection = selection Internal taper Selection of function to use 1-5 = ON...
  • Page 254 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)      Stall automatic Adjustment Selection of Selection of calculation gain function to use 1- function to use 6 (Feedback 1-6 (Feedback...
  • Page 255 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)       Maximum Adjustment Reel diameter/ diameter Minimum calculation diameter option connection Reel shaft Adjustment ...
  • Page 256 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)        Control/new Adjustment reel output monitor      ...
  • Page 257 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)      Load model/ Adjustment Selection of Selection of rated CUR/ function to use function to use MAX TRQ (Weak excitation)
  • Page 258 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)      Link dedicated Adjustment Network mode Taper function selection = N:N control = monitor Network or Direct...
  • Page 259 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)       Station No. in Adjustment Network mode CC-Link selection = CC-Link Occupied Adjustment ...
  • Page 260 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)        Alarm history Adjustment monitor       ...
  • Page 261 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)         Confirm Full-screen change to window standby  Method/caution Full-screen ...
  • Page 262 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)      Measurement Reel diameter Selection length/ Window calculation of MEAS/ remaining option RMN LEN length monitor connection CALC...
  • Page 263 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)        Copy Data copy Adjustment short cut Initial Manual setting Initial ...
  • Page 264 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)       Span 1 Span Adjustment Control mode adjustment short cut selection = Feedback control ...
  • Page 265 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)        Monitor Control output Adjustment monitor for short cut powder Monitor Contact IN/ Adjustment ...
  • Page 266 Screen Screen Mode Menu Restriction Setting Display restriction name availability during protection Top- Mid-level Screen Setting operation level category value category (shortcut button)       Tension Tension setting Control setting mode icon selection = Feedback control (current value/ target...
  • Page 267 Appendix 5 Parameter List The following table lists the parameters and setting ranges of the LE7-40GU-L. The items in the table are as follows. • No.: Indicates the parameter numbers. • Parameter name: Indicates the parameter names. • Screen number: Indicates the screen numbers of the adjustment mode screens on which the parameters are set.
  • Page 268 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)                   ...
  • Page 269 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)                   ...
  • Page 270 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)  Maximum line Setting Acceleration/ m/min./sec. LE7-DCA acceleration deceleration judgment  Maximum reel Setting 1800 3600 r/min LE7-DCA rotational speed ...
  • Page 271 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)                   ...
  • Page 272 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)   Broken line taper Operation mode Setting ratio 8 only Proportional gain Setting     Integral time Setting Dead band gain...
  • Page 273 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)  Stall automatic Setting LE7-DCA calculation gain New reel preset Setting  LE7-DCA automatic calculation gain   Control output Setting Control output...
  • Page 274 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)                  Contact input Monitor monitor ...
  • Page 275 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)     Contact output 1 Setting 0 (No function), 1 (Tension function selection lower limit detection), 2 (Tension upper limit Contact output 2 Setting...
  • Page 276     selection (Chinese)     Operation mode Initial setting Setting 1 (LE7-40GU-L), 2 (LE- selection mode only 40MT), 3 (LE-30CT)     Selection of 951, 952, 953 Setting 0xFFFF function to use 1 ...
  • Page 277 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)     Alarm history Setting 0 (Not retained), 1 (Retained) holding selection Alarm display Setting sec. ...
  • Page 278 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)     Continuous Setting Monitoring/Setting parameter monitoring number function selection     Continuous Setting monitoring function selection ...
  • Page 279 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)     Continuous Setting Setting parameter number monitoring function selection     Continuous Setting setting function selection 1 ...
  • Page 280 Parameter Screen Monitoring Initial Setting range Decimal Unit Menu Extension name number /Setting value point option Minimum Maximum (Adjustment value value mode)     Extended screen Setting Adjustment mode screen’s screen number Extended screen Setting    ...
  • Page 281 *1 For the manual setting, the minimum value changes based on the following conditions:  Minimum value is 0 when control output mode is 0, 2, 4, 6, or 8 (Positive output mode).  Minimum value is -1000 when control output mode is 1, 3, 5, or 7 (Positive/Negative output mode). *2 For the polarity selection of automatic control output, the maximum value changes based on the following conditions: ...
  • Page 282 EC directive. Compliance with EMC directive and LVD directive of the entire mechanical module should be checked by the user/ manufacturer. For more details please contact to the local Mitsubishi Electric sales site. Requirements for compliance with EMC Directive...
  • Page 283 • For the AC power supply cable, pass a cable through a ferrite core three times (three turns) near the module. Ferrite core used for testing by Mitsubishi Electric: 28A5131-0A2 (Laird Technologies, Inc) • Connect a noise filter between the AC power input terminal and the ferrite core.
  • Page 284 Revision of all the chapters and sections//Revised all the chapters and sections. This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
  • Page 285 (2) Loss in opportunity, lost profits incurred to the user designated place. Note that after manufacture and shipment from Mitsubishi Electric, the maximum by Failures of Mitsubishi products. distribution period shall be six (6) months, and the...
  • Page 286 TRADEMARKS The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies.   In some cases, trademark symbols such as ' ' or ' ' are not specified in this manual.
  • Page 288 Manual number: SH(NA)-170022ENG-E When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN Specifications are subject to change without notice.