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PSG Dover ABAQUE HD25 Installation Operation & Maintenance

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HD25 - HD32 - HD40 - HDX40
The EC Certificate of Conformity (paper version) is systematically attached to the equipment when shipped.
ABAQUE pumps are covered 24 months by warranty within the limits mentioned in our General Sales Conditions.
In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement of ABAQUE,
warranty will be canceled.
For relevant patents on this product refer to : www.psgdover.com/abaque/support/patents
Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE
Tél. : +33 (0)3.86.49.86.30 - Fax : +33 (0)3.86.49.87.17
contact.abaque@psgdover.com • www.psgdover.com/abaque
PUMPS
EC CERTIFICATE OF CONFORMITY :
WARRANTY :
PATENTS :
Instructions 1101-V00 (En)
Section
1101
Effective
June 2025
Replaces
April 2024
Original instructions
Installation
Operation
Maintenance
Your distributor :

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Summary of Contents for PSG Dover ABAQUE HD25

  • Page 1 Instructions 1101-V00 (En) Section 1101 Effective June 2025 Replaces April 2024 Original instructions PUMPS HD25 - HD32 - HD40 - HDX40 Installation Operation Maintenance EC CERTIFICATE OF CONFORMITY : The EC Certificate of Conformity (paper version) is systematically attached to the equipment when shipped. WARRANTY : ABAQUE pumps are covered 24 months by warranty within the limits mentioned in our General Sales Conditions.

  • Page 2: Table Of Contents

    ABAQUE PERISTALTIC HOSE PUMPS SAFETY INSTRUCTIONS, STORAGE, INSTALLATION AND MAINTENANCE Page TABLE OF CONTENTS Definition of safety symbols 1. INSTALLATION ....... . . 3 This is a SAFETY ALERT SYMBOL.

  • Page 3: Installation

    1. INSTALLATION 1.1 Operating principle 1.4 Piping installation The pump operates by alternating contraction and WARNING relaxation of a specially designed elastomeric hose. Two shoes attached 180° apart to a central rotor compress the hose against the pump body in a fluid tight manner. FAILURE TO RELIEVE THE SYSTEM PRESSURE PRIOR TO PERFORMING Rotation of the rotor causes a flow by displacing the pro-...

  • Page 4: Rotation Direction

    1. INSTALLATION (continued) Use of a dead-end pulsation dampener To obtain a maximum efficiency of the dampener, it should be placed as close as possible to pump port, and with inlet port facing full flow rather than being on a T junction. For hoses fitting on pump suction or discharge, a hose whip restrain device must be installed to limit the whip or travel of the pressurized hose at start up, or in case the...

  • Page 5: Operation With Vacuum On Suction

    1. INSTALLATION (continued) 1.7 Operation with vacuum on suction 1.10 Anchoring the pump Because of the operating principle of the pump, using it The correct seating of the pump is vital for its efficient with suction pressure lower than the atmospheric pres- operation and its longevity.

  • Page 6: Operation

    2. OPERATION 2.1 Pump storage 2.5 Starting the pump If the pump remains unused for more than 3 months, WARNING remove the hose or the shoes. If you do not wish to remove the hose or the shoes, operate the pump for 5 minutes once a week.

  • Page 7: Maintenance

    3. MAINTENANCE WARNING WARNING IF PUMPING HAZARDOUS OR TOXIC DISCONNECT THE ELECTRICITY FLUIDS, THE SYSTEM MUST BE FLUS- SUPPLY BEFORE ANY MAINTENAN- HED PRIOR TO PERFORMING ANY CE OPERATION. SERVICE OPERATION. Hazardous or toxic Dangerous voltage. Can cause fluids can cause injury and death.

  • Page 8: Lubricant Replacement

    3. MAINTENANCE (continued) 3.1 Lubricant replacement 3.2 Hose replacement The hose is lubricated with a special mixture. ABAQUE Hose removal lubricant is recommended to lengthen the service life of Drain lubricant (see § L UBRICANT REPLACEMENT the hose. Disconnect suction and discharge ports. It is recommended to change the lubricant when : Disconnect power supply.
  • Page 9 3. MAINTENANCE (continued) Remove pressing gland 1104 and gasket 1105. Hose refitting WARNING NEVER INSERT THE HOSE OR RUN THE PUMP WITHOUT ITS COVER AND ITS WINDOW IN PLACE. Do not operate without guard in place. Clean the hose 16 to eliminate any particles that may have Put a drain tray under bottom port and repeat the same adhered to it (gravel, etc.).
  • Page 10 3. MAINTENANCE (continued) Rotate the pump intermittently until the hose 16 is com- 3. Place flange 47 and put insert 12 after coating its out- pletely inserted in the body and show equal lengths out- side with pump lubricant. side the body on both ports : 4.

  • Page 11: Rotor Assembly Removal

    3. MAINTENANCE (continued) 3.3 Rotor assembly removal On the rotor 3, loosen screws 28 and remove them with washers 29. Remove shoes 5 and shims 4. Note shims Disassembly and reassembly of the rotor 3 are required type and quantity to restore identical shimming when when : reassembling the pump.
  • Page 12 3. MAINTENANCE (continued) Rotor assembly refitting Place hub 19 and rotor 3 on gear reducer shaft. Rotate rotor and shoes assembly slowly and carefully check that no part comes in friction against pump body. Putting a bar on pump body, also check that rotor and shoes assembly does not come in contact with it.

  • Page 13: Shaft Seal Replacement

    3. MAINTENANCE (continued) 3.4 Shaft seal replacement WARNING Drain lubricant (see § L ), remove UBRICANT REPLACEMENT hose (see § H ) and remove rotor (see § OSE REPLACEMENT BE CAREFUL WITH THE WEIGHT OF OTOR ASSEMBLY REMOVAL THE COVER WHEN ALL SCREWS ARE REMOVED.
  • Page 14 3. MAINTENANCE (continued) Using appropriate lifting device, lift motor and reducer Heat new friction ring at 110 +10°C / 230 +50°F. assembly. CAUTION BE CAREFUL WITH THE VERY HIGH TEMPERATURE OF FRICTION RING. USE APPROPRIATE HANDLING DEVICES. Excessive temperature- can cause injury or severe damage.

  • Page 15: Shoes Replacement

    3. MAINTENANCE (continued) Put back nuts 42 and their washers 1110 and tighten them. HD25 HD32/40 HDX40 Tightening torque (Nm) Remove window 15 and its seal 46. WARNING BE CAREFUL WITH THE WEIGHT OF THE PUMP. The weight ot the parts can be dangerous and may provoke bodily injuries or material damages.

  • Page 16: Pump Pressure Setting

    3. MAINTENANCE (continued) 3.6 Pump pressure setting Shoes refitting Place shoes 5 and shims 4. Make sure shims type and Suitable shimming of the shoes lengthens the service life quantity are identical to combination found when removing of the hose. shoes.

  • Page 17: Troubleshooting

    4. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION THE PUMP DOES Check the connections : NOT START There must be 3 phases. Electric power supply failure. The connections are suitable for the voltage (delta-star). If possible, check the parameters for the different motor frequencies (starting torque, power input .

  • Page 18: Overall Dimensions

    5. OVERALL DIMENSIONS NT 1101-V00 06 25 HD25 HD32 HD40 HDX40 (En) 18/20...
  • Page 19 5. OVERALL DIMENSIONS (continued) NT 1101-V00 06 25 HD25 HD32 HD40 HDX40 (En) 19/20...
  • Page 20 5. OVERALL DIMENSIONS (continued) NT 1101-V00 06 25 HD25 HD32 HD40 HDX40 (En) 20/20...

This manual is also suitable for:

Abaque hd32Abaque hd40Abaque hdx40

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