PSG Dover WILDEN Accu-Flo A2 Engineering, Operation & Maintenance

Clamped plastic pump
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ENGINEERING OPERATION
& MAINTENANCE
A2 Accu-Flo
Clamped Plastic Pump
Where Innovation Flows
WIL-10070-E-03

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Summary of Contents for PSG Dover WILDEN Accu-Flo A2

  • Page 1 ENGINEERING OPERATION & MAINTENANCE A2 Accu-Flo Clamped Plastic Pump Where Innovation Flows WIL-10070-E-03...
  • Page 2: Table Of Contents

    Contents Section 1: Precautions - Read First! Section 2: Wilden Pump Designation System Section 3: How It Works Section 4: Dimensional Drawings A2T Pla st ic (T - s eri es C ent er Se cti on ) A2 B P la st ic (A da pter Blo c k wit h T - ser ie s Cen ter S ec tio n ) . A2 P P la st ic (P - ser ie s Ce nt er Se cti on ) .
  • Page 3 Copyright ® Copyright 2018 PSG , a Dover Company. All rights reserved. PSG reserves the right to modify the information and illustrations in this document without prior notice. The product described in this document is furnished under a license agreement or nondisclosure agreement. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or any means electronic or mechanical, including photocopying and recording, without the written permission of PSG, a Dover Company, except as described by the terms of those agreements.
  • Page 4: Section 1: Precautions - Read First

    Section 1 Precautions - Read First! TEMPERATURE LIMITS: CAUTION: Blow out air line for 10 to 20 seconds before attaching to pump to make sure all pipe line debris is clear. Use an in-line air filter. A 5µ (micron) air filter Polypropylene 0°C to 79°C 32°F to 175°F...
  • Page 5 Section 2 W I L D E N P U M P D E S I G N A T I O N S Y S T E M A2 PLASTIC LEGEND X / X X XX X / XXX / XX / X XX / XXXX O-RINGS MODEL...
  • Page 6 HOW IT WORKS — PUMP Section 3 The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. FIGURE 1 When the solenoid is energized, the FIGURE 2 When the solenoid valve is FIGURE 3 Once the solenoid valve is...
  • Page 7 Section 4 DIMENSIONAL DRAWING A2T Plastic Accu-Flo™ DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 11.7 13.2 79 DIA. 3.1 DIA. 109 DIA. 4.3 DIA. 15 DIA. 0.6 DIA. A2B Plastic (T-Series Center Section) DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 11.7 13.2 79 DIA.
  • Page 8 DIMENSIONAL DRAWING A2P Plastic Accu-Flo™ DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 11.7 12.1 14.0 11.3 10.2 ANSI 85 DIA. 3.1 DIA. 115 DIA. 4.3 DIA. 14 DIA. .6 DIA. LW0409 REV. A DIMENSIONS A2B Plastic (P-Series Center Section) ITEM METRIC (mm) STANDARD (inch) 10.9 13.1...
  • Page 9: Section 5: Performance

    Section 5 PERFORMANCE A2T PLASTIC RUBBER-FITTED Height ......335 mm (13.2”) Width ......297 mm (11.7”) Depth ....... 239 mm (9.4”) Est. Ship Weight ........Polypropylene 8 kg (18 lbs) PVDF 10 kg (23 lbs) Air Inlet........6 mm (1/4”) Inlet ........
  • Page 10 PERFORMANCE A2P PLASTIC RUBBER-FITTED Height ......356 mm (14.0”) Width ......297 mm (11.7”) Depth ......259 mm (10.2”) Est. Ship Weight ........Polypropylene 8 kg (18 lbs) PVDF 10 kg (23 lbs) Air Inlet........6 mm (1/4”) Inlet ........25 mm (1”) Outlet ........
  • Page 11: 70/30 Operating Conditions

    70/30 OPERATING CONDITIONS A2T PLASTIC ACCU-FLO™ These curves demonstrate the flow created when the stroke rate is modified under static air and fluid pressure condition. This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate. A2P PLASTIC ACCU-FLO™...
  • Page 12: Section 6: Suggested Installation, Operation

    Section 6 Suggested Installation, Operation, Maintenance and Troubleshooting All Wilden pumps are manufactured with a variety of materials for the air  Piping: Final determination of the pump site should not be distribution system, liquid path and elastomers. This variety is offered to made until the piping problems of each possible location have satisfy the temperature, chemical compatibility, abrasion and flex life been evaluated.
  • Page 13 Suggested Installation, Operation, Maintenance and Troubleshooting Operating Principles Behind Accu-Flo™ Pumps When the solenoid is unpowered, one air chamber is pressurized There are three coil voltage options available. One coil allows for 24V with air, while the opposite chamber is exhausted. When electric DC operation.
  • Page 14 Suggested Installation, Operation, Maintenance and Troubleshooting Operation A muffler can be installed to reduce the amount of noise generated For best results, the pumps should use an air filter and a by the pump. Use of the specified Wilden muffler will reduce noise regulator.
  • Page 15 Suggested Installation, Operation, Maintenance and Troubleshooting Troubleshooting Pump will not run. 4. Check for sticking ball check valves. If the material being pumped is Check for pressurized air at the inlet. not compatible with the pump elastomers, swelling may occur. Check air inlet and filter for debris.
  • Page 16: Section 7: Disassembly / Reassembly

    Section 7 Disassembly / Reassembly Pump Disassembly CAUTION: Before any maintenance or repair is attempted, the compressed air Tools Required: line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump ...
  • Page 17 Disassembly / Reassembly Step 4 Step 5 Step 6 Remove the top liquid retainer and retainer Using a 1/2" socket driver, loosen the Remove the top liquid retainer to expose bottom retainers. the valve balls, valve seats and valve o-rings, discharge valve balls, seats and valve seat o-rings from the liquid chamber seat o-rings.
  • Page 18 Disassembly / Reassembly Step 10 Step 11 After clamp bands are removed, pull liquid chambers apart. Remove tee section from liquid chamber and inspect o-rings for signs of wear. Replace worn parts with genuine Wilden parts for reliable performance. Step 12 Step 13 Step 14 Using two 1”...
  • Page 19: Reassembly Hints & Tips

    Disassembly / Reassembly Reassembly Hints & Tips Clean the inside of the center section shaft bushing to ensure no • Upon performing applicable maintenance to the air distribution damage is done to new seals. system, the pump can now be reassembled. Please refer to Stainless bolts should be lubed to reduce the possibility of seizing •...
  • Page 20 Section 8 EXPLODED VIEW AND PARTS LISTING A2T PLASTIC EXPLODED VIEW ® Wilden WIL-10070-E-03...
  • Page 21: Section 8: Exploded View And Parts List

    Exploded View and Parts List RUBBER-FITTED PTFE-FITTED Qty. Per A2T/PKPPA/0263 A2T/KKPPA/0263 A2T/PKPPA/0263 A2T/KKPPA/0263 Item No. Part Description Pump Solenoid Valve Assembly 02-2000-99-150 02-2000-99-150 02-2000-99-150 02-2000-99-150 Main Valve Body 02-2000-01-150 02-2000-01-150 02-2000-01-150 02-2000-01-150 Coil 00-2110-99-150 00-2110-99-150 00-2110-99-150 00-2110-99-150 Terminal Connector 00-2130-99 00-2130-99 00-2130-99 00-2130-99...
  • Page 22 A25P PLASTIC EXPLODED VIEW ® Wilden WIL-10070-E-03...
  • Page 23 Exploded View and Parts List A2P ACCU-FLO™ RUBBER-FITTED PTFE-FITTED Qty. Per A2P/PKPPP/0263 A2P/KKPPP/0263 A2P/PKPPP/0263 A2P/KKPPP/0263 Item No. Part Description Pump Pro-Flo Air Valve Assembly 01-2010-20 01-2010-20 01-2010-20 01-2010-20 ® End Cap 01-2332-20 01-2332-20 01-2332-20 01-2332-20 O-Ring, End Cap 01-2395-52 01-2395-52 01-2395-52 01-2395-52 Gasket, Air Valve...
  • Page 24: Section 9: Elastomer Options /Electrical Information

    Section 9 Elastomer Options A2 PUMPS Valve Seat* O-Ring Tee Section O-Ring Top Retainer O-Ring Bottom Retainer O- Material Color Code Diaphragm P/N (2) Valve Ball P/N (4) P/N (4) P/N (4) P/N (2) Ring P/N (2) Polyurethane Natural 02-1010-50 02-1080-50 02-1200-50-400 02-1300-50-400...
  • Page 25 Notes WIL-10070-E-03 ® Wilden...
  • Page 26 Notes WIL-10070-E-03 ® Wilden...
  • Page 27 Notes WIL-10070-E-03 ® Wilden...
  • Page 28 22069 Van Buren Street Grand Terrace, CA 92313-5651 USA 1 (909) 422-1730 • F: 1 (909) 783-3440 psgdover.com Where Innovation Flows ® reserves right to modify information and illustrations contained this document without prior notice. This is non-contractual document. 05- 2018 WIL-10070-E-03 ®...

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