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Summary of Contents for Gtec DISCOVERY ACT
- Page 1 GTEC UPS MODEL: DISCOVERY 60 kVA INSTALLATION MANUAL www.gtec-power.eu...
- Page 3 SUMMARY GLOSSARY OF ACRONYMS PREPARATIONS NSTALLATION ENVIRONMENT LECTROMAGNETIC COMPATIBILITY VERVOLTAGE PROTECTION RELIMINARY INFORMATION FOR INSTALLATION NTERNAL BATTERIES ATTERY MAINTENANCE THREE PHASE UPS - S3T XTERNAL PROTECTIVE DEVICES BREAKER ESIDUAL URRENT EVICE ACKFEED PROTECTION HERMAL MAGNETIC CIRCUIT BREAKERS HORT CIRCUIT PROTECTION UTPUT LINE PROTECTION HORT CIRCUIT WITHSTANDING SWMB...
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- Page 5 GLOSSARY OF ACRONYMS Acronym ITEM Description ACT Version UPS model type XTD Version UPS model type Three Phase UPS Three phase output voltage UPS Extended Runtime Version with high battery charging current capability Version with separated lines for Mains and Bypass Dual Input input connections Slot to accommodate the communication cards and...
- Page 6 PREPARATIONS READ THE "SAFETY MANUAL" BEFORE STARTING THE UPS INSTALLATION NSTALLATION ENVIRONMENT When choosing the site in which to install the UPS and the Battery Cabinet, the following points should be taken into consideration: Avoid dusty environments Check that the floor is level and capable of withstanding the weight of the UPS and the Battery Cabinet ...
- Page 7 ELECTRICAL INFORMATION TABLE Table 2 60 kVA Power [kVA / kW] 60 / 60 V Input [V] 400 ± 20% (3PH + N) Frequency Input [Hz] 50 - 60 V Output [V] 380-400-415 (3PH + N) Frequency Output [Hz] 50 / 60 2.57 kW Power dissipated @ 100% three-phase load 2210 kCal/h...
- Page 8 NTERNAL BATTERIES CAUTION: If the UPS has INTERNAL BATTERIES, follow all the PRECAUTIONS AND SAFETY RULES listed below. The UPS has HAZARDOUS electrical voltages inside it, even when the input and/or battery switches are off. The inside of the UPS is protected by safety panels which should not be removed by untrained personnel. All installation and maintenance or operations involving access inside the UPS require the use of tools and may ONLY be performed by trained personnel.
- Page 9 THREE PHASE UPS - S3T XTERNAL PROTECTIVE DEVICES BREAKER ESIDUAL URRENT EVICE If an input isolation transformer is not present, the neutral from the mains power supply is connected to the UPS output neutral. As a result, there will be no change to the neutral arrangements of the installation: THE UPS INPUT NEUTRAL IS CONNECTED TO THE UPS OUTPUT NEUTRAL THE DISTRIBUTION SYSTEM THAT POWERS THE UPS IS NOT MODIFIED BY THE UPS The neutral condition is only modified if an isolation transformer is present or when the UPS works with the neutral...
- Page 10 HERMAL MAGNETIC CIRCUIT BREAKERS As previously explained, the UPS has protection devices for output faults as well as for internal faults. In order to configure the power source, a thermal-magnetic switch must be installed upstream of the UPS. Please follow the indications in the table below: Automatic external protective devices (*) Table 3 Mains input...
- Page 11 SWMB HANDLE REMOVAL To remove the handle from the switch, refer to the following images. 1. Make sure that the handle of SWMB switch is in the 2. Extract the handle by pulling it out of its pin. horizontal (0 - OFF) position. For future use and to avoid losing it, we recommend that Then, remove the highlighted screw with a you store the handle in a suitable and easily accessible...
- Page 12 OWER CONNECTION INFORMATION INPUT AC Line Connection 3PH + N + PE Table 7 Terminal L1, L2, L3, N Suggested wire L1, L2, L3, N Cross sectional Max current Maximum cross Cross Cross sectional area Tightening area section section / N (***) Type torque...
- Page 13 LECTRICAL CONNECTIONS WARNING: a 4-wire three-phase distribution system is required. The UPS must be connected to a power supply source providing 3-phase + neutral + PE (protective earth) of a TT, TN or IT type. The phase rotation must be correct. In the IT system a 4-pole thermal-magnetic circuit breaker is mandatory.
- Page 14 UPS MODELS NOTE: some images contained in this document are for information purposes only and may not faithfully demonstrate the parts of the product they represent. UPS CABINET POSITIONING When positioning, take into account that: - the wheels are to be used for final positioning only. Suitable moving equipment must be used to transport the UPS near to the final position.
- Page 15 - ACT series - OSITIONING INFORMATION FRONT VIEW REAR VIEW TOP VIEW BOTTOM VIEW - 13 -...
- Page 16 - ACT series - SIDE VIEW OWER CONNECTION INSTALLATION BEFORE ANY OPERATION, LOCK THE FRONT WHEELS USING THE SPECIFIC SCREW - 14 -...
- Page 17 - ACT series - REMOVE THE FRONT TERMINAL COVER CUT A SUITABLE HOLE IN THE CABLE GLANDS PROVIDED MAINTAIN THE REQUIRED DEGREE OF PROTECTION A. PE CONNECTION B. TERMINAL BLOCKS (FOR MORE INFORMATION REFER TO “POWER CONNECTION DETAILS”) C. CABLE SECURING BRACKET - 15 -...
- Page 18 - ACT series - A. CABLE POSITION DETAIL B. EXAMPLE OF THE WIRE BEING SECURED USING CABLE TIES It should be recommended to bring each group of cables (Input, Output, Battery) through one hole separately to avoid Eddy Current. REFIT THE FRONT TERMINAL COVER USING THE PREVIOUSLY REMOVED SCREWS.
- Page 19 - ACT series - DETAILS FRONT REAR Touch screen display and UPS status LED Communication ports (R.E.P.O., IN/OUT SIGNAL) Battery start button (COLD START) Communication ports (USB, SERIAL) Mains input switch (SWIN) Parallel card (optional) Output switch (SWOUT) Slot for optional accessory communication cards Manual bypass switch (SWMB) Slot for optional accessory communication and contacts cards Bypass input switch (SWBYP) (optional)
- Page 20 - ACT series - OWER CONNECTION DETAILS The first wire to be connected is the protective earth wire, which is to be inserted in the terminal marked PE. During operation the UPS must be connected to the earthing system. Connect the input and output cables to the terminal blocks as indicated in the figure below: THE INPUT NEUTRALS MUST ALWAYS BE CONNECTED.
- Page 21 - ACT series - Follow the jumper configuration below if a separate bypass has to be connected. Jumpers (for more details about their installation or removal, refer to "APPENDIX") - 19 -...
- Page 22 - XTD series - OSITIONING INFORMATION FRONT VIEW REAR VIEW TOP VIEW BOTTOM VIEW - 20 -...
- Page 23 - XTD series - SIDE VIEW OWER CONNECTION INSTALLATION BEFORE ANY OPERATION, LOCK THE FRONT WHEELS USING THE SPECIFIC SCREW - 21 -...
- Page 24 - XTD series - REMOVE THE FRONT TERMINAL COVER CUT A SUITABLE HOLE IN THE CABLE GLANDS PROVIDED MAINTAIN THE REQUIRED DEGREE OF PROTECTION A. PE CONNECTION B. TERMINAL BLOCKS (FOR MORE INFORMATION REFER TO “POWER CONNECTION DETAILS”) C. CABLE SECURING BRACKET - 22 -...
- Page 25 - XTD series - A. CABLE POSITION DETAIL B. EXAMPLE OF THE WIRE BEING SECURED USING CABLE TIES It should be recommended to bring each group of cables (Input, Output, Battery) through one hole separately to avoid Eddy Current. REFIT THE FRONT TERMINAL COVER USING THE PREVIOUSLY REMOVED SCREWS.
- Page 26 - XTD series - DETAILS FRONT REAR Touch screen display and UPS status LED Communication ports (R.E.P.O., IN/OUT SIGNAL) Battery start button (COLD START) Communication ports (USB, SERIAL) Mains input switch (SWIN) Parallel card (optional) Output switch (SWOUT) Slot for optional accessory communication cards Manual bypass switch (SWMB) Slot for optional accessory communication and contacts cards Bypass input switch (SWBYP)
- Page 27 - XTD series - OWER CONNECTION DETAILS The first wire to be connected is the protective earth wire, which is to be inserted in the terminal marked PE. During operation the UPS must be connected to the earthing system. Connect the input and output cables to the terminal blocks as indicated in the figure below: THE INPUT AND BYPASS NEUTRALS MUST ALWAYS BE CONNECTED.
- Page 28 COMMUNICATION INTERFACE R.E.P.O. R.E.P.O. This isolated input is used to turn the UPS off remotely in case of an emergency. The UPS is supplied from the factory with the “Remote Emergency Power Off” (R.E.P.O.) terminals short-circuited (refer to "UPS DETAILS” ref. 7). If it is to be installed, remove the short-circuit and connect to the normally closed contact of the stop device using a double insulated cable.
- Page 29 USB/S RS232 ERIAL SERIAL RS232 Use these ports to connect the UPS to a server or PC for remote monitoring, service configuration or firmware update. These two ports cannot be used simultaneously. The USB port is to be used as an alternative to the RS232 serial port. USB port function is only guaranteed with a cable length of no more than 1.5m.
- Page 30 APPENDIX HECKING THE PACKAGING CONTENTS Inside the packaging, in addition to the UPS, there is the accessory box. Check that the following items are present inside the accessory box: USB pendrive Download card + (containing the various manuals in different languages) risk of voltage backfeed labels (x3) Installation manual Safety manual + RAEE/WEEE manual...
- Page 31 IXING THE SIGNAL CABLE It is possible to fix the signal cable to the dedicated accessory boards using the plastic supports inside the accessory box. For correct positioning and installation refer to the following images. ACT model XTD model Insert the plastic supports in the provided holes Secure the cable to the plastic supports with a cable tie - 29 -...
- Page 32 UMPERS INSTALLATION REMOVAL To install or remove any jumpers refer to the following images. Installation Removal NCHORING THE TO THE FLOOR In earthquake zones or on mobile systems, it is possible to reuse the brackets for pallet fastening (slides) to anchor the UPS to the floor (see figure below).
- Page 33 EMOVING DOOR ACT MODEL XTD MODEL - 31 -...
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