Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Vega Manuals
  4. Security Sensors
  5. VEGAPULS C 22
  6. Operating instructions manual

Vega VEGAPULS C 22 Operating Instructions Manual

Radar sensor for continuous level measurement of liquids modbus and levelmaster protocol
Hide thumbs Also See for VEGAPULS C 22:

Advertisement

Quick Links

Download this manual
Operating Instructions
Radar sensor for continuous level
measurement of liquids
VEGAPULS C 22
Modbus and Levelmaster protocol
Document ID: 58346

Advertisement

loading
Need help?

Need help?

Do you have a question about the VEGAPULS C 22 and is the answer not in the manual?

Questions and answers

Related Manuals for Vega VEGAPULS C 22

Summary of Contents for Vega VEGAPULS C 22

  • Page 1 Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS C 22 Modbus and Levelmaster protocol Document ID: 58346...
  • Page 2 Parameter adjustment ....................28 Save parameter adjustment data..................29 10 Adjustment menu ........................30 10.1 Menu overview ....................... 30 10.2 Description of the applications ..................31 11 Diagnostics and servicing ....................36 VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 3 14.9 Levelmaster protocol ...................... 56 14.10 Configuration of typical Modbus hosts ................59 14.11 Dimensions ........................60 14.12 Industrial property rights ....................61 14.13 Licensing information for open source software ............. 61 14.14 Trademark ........................61 Editing status: 2025-02-04 VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 4 Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, note, tip: This symbol indicates helpful additional infor- mation and tips for successful work.
  • Page 5 During work on and with the device, the required personal protective equipment must always be worn. Intended use VEGAPULS C 22 is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in this document as well as pos- sible supplementary instructions.
  • Page 6 Installations in Canada shall comply with the relevant requirements of the Canadian Electrical Code (CEC Part I) (Canada). A Class 2 power supply unit has to be used for the installation in the USA and Canada. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 7 The type label contains the most important data for identification and use of the instrument: • Instrument type • Information about approvals • Configuration information • Technical data • Serial number of the instrument • QR code for device identification • Numerical code for Bluetooth access (optional) VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 8 Open the VEGA Tools app and enter the serial number under "Documentation". Principle of operation Application area VEGAPULS C 22 is a radar sensor for non-contact, continuous level measurement. It is suitable for liquids and solids in practically all industries. The instrument emits a continuous, frequency-modulated radar signal Functional principle through its antenna. The emitted signal is reflected by the medium...
  • Page 9 Protected against solar radiation • Avoiding mechanical shock and vibration • Storage and transport Storage and transport temperature see chapter "Technical data - temperature Ambient conditions" • Relative moisture 20 … 85 % VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 10 Threaded and hygienic adapters enable simple adaptation of devices with standard threaded fittings to process-side hygiene connections. Mounting strap The mounting accessories are used for stable mounting of the device at the measuring point. The parts are available in various versions and sizes. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 11 Mounting versions Ceil mounting The simplest mounting of the device is on the ceiling. The matching ceiling adapter is included in the scope of delivery. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 12 For the wall mounting, a mounting bracket with opening for thread Mounting bracket G1½, e.g. from the VEGA product range, is recommended. The mounting of the device in the bracket is carried out via a G1½ counter nut of plastic. Take note of chapter "Mounting instructions" for the recommended distance to the wall.
  • Page 13 The centre of the antenna lens is the beginning of the measuring range and at the same time the reference plane for the min./max. adjustment, see following diagram: Fig. 9: Reference plane Reference plane Inflowing medium Do not mount the instruments in or above the filling stream. Make sure that you detect the medium surface, not the inflowing product. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 14 (0.2 in) out of the socket. Fig. 11: Recommended threaded socket mounting of VEGAPULS C 22 If the reflective properties of the medium are good, you can mount VEGAPULS C 22 on sockets longer than the antenna. The socket end should be smooth and burr-free, if possible also rounded. Note: When mounting on longer nozzles, we recommend carrying out a false signal suppression (see chapter "Parameter adjustment").
  • Page 15 In a cylindrical silo with conical outlet, the sensor is mounted anywhere from one third to one half of the vessel radius from the outside wall (see following drawing). VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 16 It can be easily checked with a suitable bubble tube or mechanic's level on the sensor. Fig. 16: Proposal for installation after orientation VEGAPULS C 22 VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 17 Note: If foams lead to measurement errors, you should use the biggest pos- sible radar antennas or as an alternative, sensors with guided radar. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 18 Detailed project planning data can be found at the channel manufac- turers and in the technical literature. The following examples serve as an overview for flow measurement. The value given takes into account the block distance. At smaller distances, the measuring accuracy is reduced, see "Technical data". VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 19 3 ... 4 h 90° 90° Fig. 18: Flow measurement with rectangular flume: h = max. filling of the max. rectangular flume 1 Overfall orifice (side view) Upstream water Tailwater 4 Overfall orifice (view from tailwater) Khafagi-Venturi flume 3 ... 4 x h 90° Fig. 19: Flow measurement with Khafagi-Venturi flume: h = max. filling of the max. flume; B = tightest constriction in the flume Position sensor 2 Venturi flume VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 20 Wiring plan Wire assignment, con- nection cable Fig. 20: Wire assignment in permanently connected connection cable Wire colour Function Polarity Brown Voltage supply Plus (+) Blue Voltage supply Minus (-) VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 21 5 Connecting to power supply Wire colour Function Polarity Black Modbus signal D+ Plus (+) White Modbus signal D- Minus (-) Shielding VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 22 "Ac- cess protection". If this document is lost, the emergency device code can be retrieved from your personal contact person after legitimation. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 23 "PINs and Codes". This greatly simplifies the use of additional adjust- ment tools, as all Bluetooth access and device codes are automati- cally synchronized when connected to the "myVEGA" account VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 24 • Operating system: Android 5.1 or newer • Bluetooth 4.0 LE or newer Download the VEGA Tools app from the "Apple App Store", "Goog- le Play Store" or "Baidu Store" to your smartphone or tablet. Connecting Connecting Start the adjustment app and select the function "Setup". The smart- phone/tablet searches automatically for Bluetooth-capable instru- ments in the area.
  • Page 25 Menu item display The selected menu item can be recognized by the colour change. Fig. 22: Example of an app view - Setup measured values Enter the requested parameters and confirm via the keyboard or the editing field. The settings are then active in the sensor. Close the app to terminate connection. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 26 Enter Bluetooth access For authentication, enter in the next menu window the 6-digit code Bluetooth access code: Fig. 23: Enter Bluetooth access code VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 27 (DTM) according to FDT standard are required. The latest PACTware version as well as all available DTMs are compiled in a DTM Collec- tion. The DTMs can also be integrated into other frame applications according to FDT standard. Fig. 24: Example of a DTM view - Setup, sensor adjustment VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 28 Further setup steps are described in the operating instructions manu- al "DTM Collection/PACTware" attached to each DTM Collection and which can also be downloaded from the Internet. Detailed descrip- tions are available in the online help of PACTware and the DTMs. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 29 Fig. 26: Example of a DTM view Save parameter adjustment data We recommend documenting or saving the parameterisation data via PACTware. That way the data are available for multiple use or service purposes. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 30 Displayed value Distance Backlight Access protection Bluetooth access code Protection of the parameterization Deactivated False signal suppression Create new, extend, delete, manual entry Sounded distance to the medium Reset Delivery status, basic settings VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 31 The ad- justment possibilities depend on the selection made under "Medium", "Liquid" or "Bulk solid". The vessels as well as the measuring and process conditions are described in the following as an overview. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 32 – Condensation on the sensor • Further recommendations – False signal suppression via the operating tool Overflow basin • Vessel – Large volume – Partly installed underground • Process/measurement conditions: – Partly strongly agitated surface VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 33 – Slow gauge change – Smooth to agitated water surface – Measurement often from a short distance with the demand for accurate measurement results – Ice and condensation on the antenna possible VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 34 – Measured value jumps and varying pouring positions, e.g. due to truck filling – Fast reaction time – Large distance to the medium – Interfering reflections from fixtures or protective devices • Further recommendations – False signal suppression via the operating tool VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 35 10 Adjustment menu Demonstration • Applications that are not typical level measurements – Instrument demonstration – Object recognition/monitoring – Measured value verification with higher measuring accuracy with reflection without bulk solids, e.g. via a measuring plate VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 36 24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock.
  • Page 37 This status message is inactive by default. Maintenance required: Due to external influences, the instrument function is limited. The measurement is affected, but the measured value is still valid. Plan in maintenance for the instrument because a failure is expected in the near future (e.g. due to buildup). This status message is inactive by default. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 38 Wait for the automatic end after 60 mins. Out of specification Code Cause Rectification Text message S600 Temperature of the electronics in the non- Check ambient temperature specified range Impermissible electron- Insulate electronics ics temperature VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 39 The tables below give typical examples of application-related meas- urement errors. The images in column "Error description" show the actual level as a dashed line and the output level as a solid line. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 40 Remove contamination on the antenna In case of interferences due to instal- lations in the close range, change polarisation direction Create a new false signal suppression Adapt max. adjustment VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 41 Carry out false signal suppression or in- radically towards 100 % on the antenna crease false signal suppression in the during emptying close range by editing With bulk solids, use radar sensor with purging air connection time VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 42 Print the generated instrument return form. Clean the instrument and pack it damage-proof. Send the printed instrument return form and possibly a safety data sheet together with the device. You will find the address for the return on the generated instrument return form. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 43 If personal data is stored on the old device to be disposed of, delete it before disposal. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 44 13.6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany. The published NAMUR recommendations are accepted as the standard in field instrumentation. The device fulfils the requirements of the following NAMUR recom- mendations: • NE 21 – Electromagnetic compatibility of equipment VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 45 DIN EN ISO 14001. Help us to meet these requirements and observe the environmental instructions in the chapters "Packaging, transport and storage", "Dis- posal" of this instructions manual. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 46 The antenna edge is also the reference plane for the measurement. Fig. 28: Data of the input variable Reference plane Measured variable, max. measuring range G type threaded connections only G type threaded connections only, EPDM for devices with food/pharmaceutical certification VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 47 Deviation with bulk solids The values depend to a great extent on the application. Binding specifications are thus not possible. Depending on application, medium as well as specifications by metrological approvals With bulk solids Depending on application and medium Depending on the operating conditions Already included in the meas. deviation VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 48 +34 dBm/50 MHz EIRP density Ʋ Max. power density at a distance of < 3 µW/cm² In case of deviations from reference conditions, the offset due to installation can be up to ± 4 mm. This offset can be compensated by the adjustment. Time span after a sudden distance change from 1 m to 5 m until the output signal reaches 90 % of the final value for the first time (IEC 61298-2). Valid with operating voltage U ≥ 24 V DC. Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. EIRP: Equivalent Isotropic Radiated Power VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 49 Operating voltage 8 … 30 V DC Power consumption without/with bus communication typ. at Ʋ 12 DC 150 mW/330 mW Ʋ 24 V DC 240 mW/420 mW Depending on the local conditions VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 50 1 … 255 – Baud Rate enum16 1200, 2400, 4800, 9600, – 9600 19200, 38400, 57600 Parity enum8 0 = None, 1 = Odd, 2 = – Even Stopbits enum8 1 = One, 2 = Two – Delay Time uint16 10 … 250 VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 51 Register Name Data type Note Access Status enum8 Bit 0: Invalid Measurement Value PV, Bit 1: Invalid Meas- urement Value SV, Bit 2: Invalid Measurement Value TV, Bit 3: Invalid Measurement Value QV VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 52 Primary Variable in Byte Order CDAB 1414 float32 Secondary Variable in Byte Order CDAB 1426 float32 Third Variable in Byte Order CDAB 1438 float32 Quarternary Variable in Byte Order CDAB 2000 Status enum8 See Register 100 VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 53 Register Number Register Name Type Note/Unit 2303 Measured distance float32 Distance from the sensor to the liquid surface (m) 2305 Absolute echo am- float32 plitude 2314 Signal Quality float32 2316 Filling height float32 VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 54 1 to 127 (0x7D) Response: Function Code 1 Byte 0x04 Byte count 1 Byte Register Value N*2 Bytes Data FC6 Write Single Register This function code is used to write to a single Holding Register. VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 55 0x0001 to 0x007B Byte Number 1 Byte Register Value N*2 Bytes Data Response: Function Code 1 Byte 0x10 Sub Function Code 2 Bytes 0x0000 to 0xFFFF Data 2 Bytes 0x01 to 0x7B VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 56 List of Object value 1 Byte Depending on the Object ID 14.9 Levelmaster protocol The VEGAPULS C 22 is also suitable for connection to the following RTUs with Levelmaster proto- col. The Levelmaster protocol is often called "Siemens" "Tank protocol". Protocol ABB Totalflow...
  • Page 57 If the temperature should be transmitted in the Levelmaster protocol, then TV must be set in the sensor to temperature. PV, SV and TV can be adjusted via the sensor DTM. Report Unit Number Parameter Length Code/Data Request: Report Unit Number 5 characters ASCII U**N? VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 58 7 characters ASCII UuuRmmm Delay mmm = milliseconds (50 up to 250), default = 127 ms Response: Set Receive to Transmit 6 characters ASCII UuuROK Delay Report Number of Floats Parameter Length Code/Data Request: Set Receive to Transmit 4 characters ASCII UuuF Delay VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 59 LV-Error Value out of limits 14.10 Configuration of typical Modbus hosts Fisher ROC 809 (Rx/Tx -) (Rx/Tx +) Fig. 30: Connection of VEGAPULS C 22 to RTU Fisher ROC 809 VEGAPULS C 22 RTU Fisher ROC 809 Voltage supply Parameters for Modbus Hosts Parameter Value Fisher...
  • Page 60 ScadaPack - Register address for 1302 is address 31303 14.11 Dimensions 64 mm (2.52") G1½ 1½ NPT R 1½ Fig. 31: Dimensions VEGAPULS C 22 Thread G1½ Thread 1½ NPT Thread R1½ VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 61 Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 62 Notes VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 63 Notes VEGAPULS C 22 • Modbus and Levelmaster protocol...
  • Page 64 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2025 VEGA Grieshaber KG Am Hohenstein 113 Phone +49 7836 50-0 77761 Schiltach E-mail: info.de@vega.com...