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Sherman digitec DIGIMIG 200 CHROME User Manual

Synergic inverter welding machine

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V1.0 02.12.24
USER MANUAL
SYNERGIC
INVERTER WELDING MACHINE
DIGIMIG 2OO CHROME

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Summary of Contents for Sherman digitec DIGIMIG 200 CHROME

  • Page 1 Machine Translated by Google V1.0 02.12.24 USER MANUAL SYNERGIC INVERTER WELDING MACHINE DIGIMIG 2OO CHROME...
  • Page 2 Machine Translated by Google ATTENTION! Before installing and starting the device, please read this manual 1. GENERAL REMARKS The device may only be started and operated after carefully reading this Operating Instructions. Due to the continuous technical development of the device, some of its functions may be modified and their operation may differ in detail from the descriptions in the manual.
  • Page 3 Machine Translated by Google • Use protective curtains made of non-flammable materials and choose the right wall colors absorbing harmful radiation. Prevention of poisoning by vapors and gases emitted during welding from electrode coating and metal evaporation: • Use ventilation devices and exhaust systems installed in places with limited air exchange. air, •...
  • Page 4 Machine Translated by Google 3. GENERAL DESCRIPTION The DIGIMIG 200 CHROME synergic welding machine is used for manual welding of steel and non-ferrous metals. It allows welding using MMA (covered electrode), TIG and MIG/MAG methods. Synergistic programs simplify its operation and allow the device to be used by people with less experience and hobbyists. Thanks to the change of polarity, the device allows for MIG/MAG welding using both standard wires in a shielding gas and self-shielding flux-cored wires.
  • Page 5 Machine Translated by Google 4.2 MIG torch TW-15 Handle type: Maximum current capacity: 200A (CO2) Cooling type: 10-18 l/min Cooling gas flow: Length: Work cycle The duty cycle is based on a 10-minute period. A duty cycle of 60% means that after 6 minutes of operation, a 4- minute break is required.
  • Page 6 Machine Translated by Google 1. MIG gun control socket 8. Fan 2. MIG torch shielding gas socket 9. Terminal "-" change polarity 3. Socket "-" 10. Socket wire "-" black 4. Socket "+" 11. Terminal "+" change polarity 5. Shielding gas connection 12.
  • Page 7 Machine Translated by Google 5.1.3 MIG method 5.1.3.1 Welding in protective gases The current terminal of the handle should be connected to the positive polarity socket (4), the gas hose of the handle should be screwed to the socket (2) and the control plug to the socket (1). The gas hose from the reducer should be led and secured to the gas connector (5) located on the rear wall of the device.
  • Page 8 Machine Translated by Google 4. Connect the reducer with the gas connection (5) on the rear wall of the welding machine using a hose. 5. Unscrew the cylinder and reducer valve. 5.3 Connection to the mains 1. The device should only be used in a single-phase power supply system, three-wire, with grounded neutral point.
  • Page 9 Machine Translated by Google Spool D100 Spool D200 5.5 Preparing the MIG gun for work Depending on the type of material being welded and the diameter of the electrode wire, fit the appropriate current tip and wire guide insert to the MIG torch. For welding steel, use steel welding tips and a steel insert.
  • Page 10 Machine Translated by Google A – Multi-function knob. The knob is used to adjust welding parameters and set functions. During MMA welding, the welding current is regulated by the knob. After pressing the button, it is possible to set the Arc Force, Hot Start, Anti Stick and VRD functions, During TIG welding, the knob is used only to adjust the welding current.
  • Page 11 Machine Translated by Google Pressing and releasing the welding torch button will ignite the arc and start welding. Pressing and releasing the button again will turn the arc off. C – Welding method selection button The button is used to select the welding method, synergistic program and electrode wire diameter. MMA welding (covered electrode) TIG welding (tungsten electrode in a protective gas shield) MIG/MAG welding of steel with steel flux-cored wire...
  • Page 12 Machine Translated by Google The display shows the welding current and symbols for adjustable functions and parameters, as well as error codes. MMA welding TIG welding MIG/MAG welding of steel with steel flux-cored wire Welding of steel using the MIG/MAG method with CO2 shielding. Welding of steel using the MIG/MAG method with Ar/CO2 mixture shielding.
  • Page 13 Machine Translated by Google ANTI STICK is a function that reduces the effects of a short circuit caused by sticking of the electrode. It causes a momentary significant reduction in welding voltage and current, facilitating the restoration of normal operation. The VRD function reduces the voltage in the no-load condition.
  • Page 14 Machine Translated by Google • Make sure the contact tip is the correct size and designed for aluminum wire. • It is worth replacing part of the wire guide insert in the feeder with a Teflon version, which improves wire feeding, just like in the case of a welding torch.
  • Page 15 Machine Translated by Google 9.3 MIG method 1. Bring the torch closer to the welded elements so that the distance between the nozzle and the welded elements was approximately 10 mm. 2. Press the button on the welding torch and start welding. 10.
  • Page 16 Machine Translated by Google List of errors indicated on the display Error code Description Overheating protection. Wait a few minutes until the device cools down to a temperature that allows it to automatically switch on again. Do not disconnect the power supply during this time, as the continuously operating fan cools the internal radiators of the device in order to lower the temperature faster.
  • Page 17 The transport of packed devices should be carried out in covered means of transport. During transport, the packed device should be secured against moving and ensured in the correct position. 14. COMPLETE SPECIFICATION 1. DIGIMIG 200 CHROME source 2. 1 pc. 1 pc.
  • Page 18 Machine Translated by Google 16. ELECTRICAL DIAGRAM...
  • Page 19 Machine Translated by Google DECLARATION OF CONFORMITY 01/DIGIMIG200CHROME/2025 Authorized manufacturer representative: TECWELD Piotr Polak 41-943 Piekary ÿlÿskie ul. Emerald 21/3/6 branch: 41-909 Bytom 1G Krzyÿowa Street POLAND We declare that the product listed below: Inverter welder Trade name: DIGIMIG 2OO CHROME PMIG-160 Type: Manufacturer's trademark:...