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Walthers Cornerstone CORN SYRUP TRANSFER Manual

Ho scale structure kit

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Thank you for purchasing this Cornerstone Series kit. Please study the instructions and drawings before starting. All parts are styrene
plastic, so use compatible glue and paint to assemble your model.
Corn syrup is used in baked goods, candies, beverages, canned fruits and vegetables and pharmaceuticals. The liquid is transloaded
from tank cars to storage tanks, then into tanker trucks for delivery to industries. Corn syrup benefits from steam heat to help it flow so
small boilers are a common feature of sites like this. Trucks pull into the transfer garage to make the transload under cover from the
weather. Of course the site manager needs a place to do paperwork and a converted shipping container makes a great office. This kit
includes a transfer garage with overhead access doors and loading platform, four large storage tanks for syrup containment with
intricate piping for unloading railcars into storage tanks or trailers, a mobile boiler house for auxiliary services like steam and heat and
a shipping container-style mobile office for site operations.
Some assemblies are comprised of small, delicate parts. Don't force the parts together – use a hobby knife or sanding stick to adjust
the fit while the parts are dry before applying glue. Once you're satisfied with the fit, use the glue sparingly to ensure a neat job without
marring the finish.
ASSEMBLY
LOADING PLATFORM (inside main building)
1. Glue the column (2) into the flanged hole in the base
(1) paying careful attention to the orientation of the
supports at the top of the column.
2. Glue the platform (3) to the column making sure the
extension faces the drive-through bay.
3. Assemble the platform safety railing by gluing parts (4,
5, and 6) to the platform
4. Glue the ladder railings (8, 9) to the ladder (7) using
the alignment pegs cast into the railings as a guide.
5. Glue the ladder assembly to the base and the platform,
aligning the tabs at the base of the ladder railings with
the slots in the base.
6. Assemble the access bridge by gluing parts (11) and
(12) to part (10). Glue this assembly to the platform
against part (6).
7.
Assemble the "floating" safety railing by gluing two of
part (13) together. Carefully align this railing with the
top of parts (11) and (12). You may need to support
this railing to allow the glue time to fully cure.
8. Glue the piping brace (14) onto the platform as shown
on the diagram.
© 2024 Wm. K. Walthers, Inc., Milwaukee, WI 53218 I-933-4181 Printed In China
HO Scale Structure Kit
CORN SYRUP TRANSFER
933-4181
12
13
13
5
4
14
3
6
10
11
2
9
8
7
1

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Summary of Contents for Walthers Cornerstone CORN SYRUP TRANSFER

  • Page 1 (11) and (12). You may need to support this railing to allow the glue time to fully cure. 8. Glue the piping brace (14) onto the platform as shown on the diagram. © 2024 Wm. K. Walthers, Inc., Milwaukee, WI 53218 I-933-4181 Printed In China...
  • Page 2 LOADING PLATFORM PLUMBING Work from the "bottom up", beginning with the lowest pipe segment (22). Glue the wheel (23) to the valve segment (22) before gluing the valve segment into the base. 10. Glue the flange (21) to the valve segment (22). 11.
  • Page 3 If you wish to make the roof removable, glue the roof halves (2x 6) to the stiffener (7) and set in place on the walls to dry, being careful not to let the glue touch the walls. Otherwise, glue the roof to the walls. Glue the electrical power box (10) to the main building according to the diagram.
  • Page 4 BOILER HOUSE 1. Begin with the walls, (217, 218, 219 and 220) gluing them to the base, (222) following the drawing. 2. Glue the roof (221) to the wall assembly. 3. Glue the exhaust pipe (223) to the roof. 4. Glue the gas meter (224) to the side of wall (219).
  • Page 5: Mobile Office

    MOBILE OFFICE 1. Cut the clear material provided to fit the windows and glue into place. 2. Assemble the walls (226-229) by gluing them to the base (225). 3. Glue the roof (230) to the wall assembly. 4. Glue the air conditioner (231) and support brackets (232) to wall (226).
  • Page 6 TANK FARM 1. Assemble the tank far base from parts (200), (201) and (233), following the diagram, paying attention to the orientation of the small holes in the base. 2. Glue pipe risers (7x 203) to the base being sure to keep the pipe brackets facing the same direction;...
  • Page 7 The large vertical tanks can be assembled next using (2x 103) sections and one (105) per tank, for four tanks. Glue these in place on the base. Pay attention to the alignment of the seams on the tanks, being sure to offset them according to the diagram.
  • Page 8: Final Assembly

    For assistance with missing or damaged parts, please visit trains.walthers.com/parts-warranty, call 1-800-4-TRAINS M-F from 8:00 AM to 4:30 PM CT, or write to us at Wm. K. Walthers, Inc. 5601 W. Florist Ave, Milwaukee, WI 53218. Please be aware all inquiries are handled in the order received.

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933-4181