stellar labs 14530 HSS Owner's Manual

Telescopic crane
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Model 14530 HSS
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2023 Stellar Industries, Inc.
PN 127354

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  • Page 1 Model 14530 HSS Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
  • Page 2 P65 Warning / Serial Tag Location / Cold Weather WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
  • Page 3: Table Of Contents

    Table of Contents Introduction ................................iv Chapter 1 - Specifications ............................1 Model 14530 Specifications ............................2 Capacity Chart - Decal PN 132722 ...........................3 Dimensional Drawing 1 .............................4 Dimensional Drawing 2 .............................5 Chapter 2 - Installation ..............................7 General Installation ..............................8 Installer Notice ...............................8 Torque Data Chart ..............................9 Installation Overview ............................10 Installation Overview ............................11...
  • Page 4: Introduction

    Introduction A copy of this manual is provided with every crane and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the crane at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE A NOTICE signal word indicates a practice not related to physical injury.
  • Page 5: Chapter 1 - Specifications

    Chapter 1 - Specifications Chapter Contents Model 14530 Specifications ....................... 2 Capacity Chart - Decal PN 132722 .................... 3 Dimensional Drawing 1 ......................4 Dimensional Drawing 2 ......................5 Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 1 ®...
  • Page 6: Model 14530 Specifications

    Model 14530 Specifications SPECIFICATIONS CRANE RATING* 92,000 FT-LBS (12.72TM) STANDARD BOOM LENGTH 13’ 3” (4.03 M) FROM CL OF CRANE 1ST STAGE: HYDRAULIC 100” (254 CM) BOOM EXTENSION: 2ND STAGE: HYDRAULIC 100” (254 CM) MAXIMUM HORIZONTAL REACH: 29’ 11” (9.12 M) FROM CL OF CRANE MAXIMUM VERTICAL LIFT 31’...
  • Page 7: Capacity Chart - Decal Pn 132722

    Capacity Chart - Decal PN 132722 Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 3 ®...
  • Page 8: Dimensional Drawing 1

    Dimensional Drawing 1 6' 6" 1.98m 5' 0" [1.52m] 3' 6" 31' 11" [1.07m] [9.73m] 23' 9" [7.23m] 15' 6" [4.73m] 13' 3" [4.03m] 21 ’7” [6.57m] 29’11” [9.11m] Page 4 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 9: Dimensional Drawing 2

    Dimensional Drawing 2 49.50in 1.26m 25.31in 28.30in 0.64m 0.72m 42.38in 1.08m 22.25in 14.26in 0.57m 0.36m 42.75in 1.09m 13'-3" 4.03m 15'-2" 4.62m Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 5 ®...
  • Page 10 This page left intentionally blank. Page 6 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 11: Chapter 2 - Installation

    Chapter 2 - Installation Chapter Contents General Installation ........................8 Control Kit - PN 118530 ......................12 Control Kit - PN 118530 Parts List ................... 13 Electrical Circuit Grounding...................... 14 Hydraulic Kit - PN 128246 ......................16 Hydraulic Kit - PN 128246 Parts List ..................17 Valve Bank - PN 57572 ......................
  • Page 12: General Installation

    General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 14530 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.
  • Page 13: Torque Data Chart

    Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted when provided. Size Bolt DIA Plain Plated Plain Plated Plated (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
  • Page 14: Installation Overview

    Installation Overview 1. Determine that the mounting location for the 14530 crane is at least 25” x 22” (63.5 x 55.9 cm). 2. Use the detail below to drill 1.31” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.
  • Page 15: Installation Overview

    Installation Overview Hole Mounting Detail ITEM PART DESCRIPTION 9180 WASHER 1.25 SAE FLAT YELLOW 16654 CAP SCR 1.25-7X3.50 GR8 Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 11 ®...
  • Page 16: Control Kit - Pn 118530

    Control Kit - PN 118530 CORD REEL BUTT CONNECT GREEN (A) PIGTAIL RED (B) SWITCH EXTENSION SENSOR & INCLINOMETER REMOTE TETHER CPRSR ON/OFF SPEED CTRL CTRL PWR JUMPER START/STOP OPTION 2 CRANE PWR GROUND CTRL OUTPUT GROUND DV OUTPUT GROUND GROUND CRANE PWR OPTION 2...
  • Page 17: Control Kit - Pn 118530 Parts List

    Control Kit - PN 118530 Parts List PN 118530 ITEM PART DESCRIPTION 113550 RADIO CTRL ASM 4 FCTN CDTPRO G6RC PG 113569 RECEIVER CDTPRO G6RC 2.4GHZ 14P 113568 TRANSMITTER 4 FCTN MECH CDTPRO G6RC PG 113571 CTRL MODULE MECH CRANE CDTPRO G6 113580 WIRE HRNS MECH CRANE CDTPRO G6 451 113551...
  • Page 18: Electrical Circuit Grounding

    Electrical Circuit Grounding When installing the crane, always locate a good source for grounding the circuit. A majority of electrical failures are due to poor grounding. Poor grounding can cause intermittent operation of the equipment, electrical component failures and cause the equipment to not operate at all. Chassis manufacturers usually will have a ground strap which ties into the truck frame from the battery, but it is always a good idea to check each individual model to verify where the ground is located.
  • Page 19 This page left intentionally blank. Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 15 ®...
  • Page 20: Hydraulic Kit - Pn 128246

    Hydraulic Kit - PN 128246 WINCH CASE DRAIN LINE MUST RETURN DIRECT TO TANK ROTATION CW ROTATION ROTATION CCW 18,19 WINCH EXTEND WINCH WINCH RETRACT BOOM DOWN 18,19 BOOM UP MAIN EXTENSION RETRACT EXTENSION EXTEND EXTENSION 22,24 RETURN LINE (TO TANK) 21,23 PRESSURE FROM PUMP Page 16 | Stellar...
  • Page 21: Hydraulic Kit - Pn 128246 Parts List

    Hydraulic Kit - PN 128246 Parts List PN 128246 ITEM PART DESCRIPTION 128247 HOSE KIT 14530 HSS (INCL:2-11) 59659 HOSE-HYD .50 X 18 1REF 59660 HOSE-HYD .75 X 16 1REF 26016 HOSE-HYD .25 X 15 1REF 59532 HOSE-HYD .38 X 44...
  • Page 22: Valve Bank - Pn 57572

    Valve Bank - PN 57572 HYDRAULIC SCHEMATIC B4 A4 3000 psi 1/4 NPT Page 18 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 23: Valve Bank - Pn 57572 Parts List

    Valve Bank - PN 57572 Parts List PN 57572 ITEM PART DESCRIPTION 61059 VALVE RELIEF 14528 D03 61060 VALVE FLOW CTRL 14528 D03 61061 COIL FLOW CTRL 14528 D03 61062 VALVE TANDEM 14528 D03 61063 VALVE OPEN 14528 D03 61064 Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 19 ®...
  • Page 24: Hydraulic Installation

    Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 1/2” hose; Winch Case Drain Line is 3/8” hose; Return line is 3/4” hose; Optional Load Sense Line is 1/4” hose. Hoses are terminated using swivel fittings. 2.
  • Page 25: Winch Case Drain Installation

    Winch Case Drain Installation Installing The Winch Case Drain 1. The winch case drain must run directly to the reservoir to ensure no back pressure in the line. 2. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi. 3.
  • Page 26: Hydraulic System

    Hydraulic System B3 A3 B2 A2 3000 psi 1/4 NPT Page 22 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 27: Face Seal/O-Ring Size Chart

    Face Seal/O-Ring Size Chart Hose Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 23 ®...
  • Page 28: Stability Procedure

    Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products: A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package.
  • Page 29: Crane Load Level Indicator

    Stability Procedure Continued... 14530 Stability Data Max Horizontal Reach: 356” (From the center of rotation to boom tip) Boost Stability Test Weight: 3,650 lbs. Non-Boost Stability Test Weight: 3100 lbs. Test Procedure 1. Rotate the crane into Zone 1 position. 2.
  • Page 30: Decal Kit - Pn 128242

    DECAL SNATCH BLOCK 7 TON Snatch Block 102469 DECAL VB CONTROL 14530 On side of Crane Mast 132724 DECAL ID 14530 HSS PRE-MASKED CS Main Boom (Curb Side) 122920 DECAL CDT PRO MAST Crane Mast (Both Sides) 132723 DECAL ID 14530 HSS PRE-MASKED SS...
  • Page 31: Chapter 3 - Assembly Drawings

    Chapter 3 - Assembly Drawings Chapter Contents Base Assembly - PN 26205 ..................... 28 Base Assembly - PN 26205 Parts List ..................29 Gear Bearing - PN 25140......................30 Gear Bearing - PN 25140......................31 Mast Assembly - PN 128043 ....................32 Mast Assembly - PN 128043 Parts List ..................
  • Page 32: Base Assembly - Pn 26205

    Base Assembly - PN 26205 C4759 TRIM EDGE GASKET SHOWN AS REFERENCE Page 28 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 33: Base Assembly - Pn 26205 Parts List

    Base Assembly - PN 26205 Parts List PN 26205 ITEM PART DESCRIPTION 25140 BEARING SWING DRIVE CAST BASE 14528 26206P MOTOR HYD ROSS MK080613AAAB 26207 STOP 14528 400 SLIDE 44554 GUARD TTB 14528 CRANE LZR 26774 CAP SCR 1.25-7X0.63 PLASTIC 0343 WASHER 0.31 USS FLAT ZINC 0420...
  • Page 34: Gear Bearing - Pn 25140

    Gear Bearing - PN 25140 Page 30 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 35: Gear Bearing - Pn 25140

    Gear Bearing - PN 25140 PN 25140 ITEM PART DESCRIPTION 38194 BEARING AND SEAL KIT 14528 GP CAST 38198 WORM 14528 GP 170-10072-1 Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 31 ®...
  • Page 36: Mast Assembly - Pn 128043

    Mast Assembly - PN 128043 MOUNT BENEATH MAST WINCH PLATE MOUNT INSIDE MAST SIDE PLATE Page 32 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 37: Mast Assembly - Pn 128043 Parts List

    Mast Assembly - PN 128043 Parts List PN 128043 ITEM PART DESCRIPTION 128044 MAST 14530 HSS C6219 WASHER 0.75 SAE FLAT YELLOW GR8 C1028 CAP SCR 0.75-10X3.00 HHGR8 26775 WINCH 7000 TULSA 707W 128245 PLATE RADIO MNT 145 HSS 57572...
  • Page 38: Main Boom Assembly - Pn 127066

    Main Boom Assembly - PN 127066 -TWO WASHERS BETWEEN SENSOR AND PLATE -NO WASHER BETWEEN BOLT AND PLATE Page 34 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 39: Main Boom Assembly - Pn 127066 Parts List

    Main Boom Assembly - PN 127066 Parts List PN 127066 ITEM PART DESCRIPTION 127067 INNER BOOM 14530 HSS 127218 CYLINDER ASM 14530 HSS 13364CR PIN 2.00X12.69 D&T ZC 26213CR PIN 2.00X9.63 D&T ZC 9142 PIN CAP 0.56X2.50X0.19 YZ 26214CR PIN 1.25X9.19 D&T ZC 9320 PIN CAP 0.44X1.75X0.19 YZ...
  • Page 40: Extension Boom Assembly - Pn 127211

    Extension Boom Assembly - PN 127211 Page 36 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 41: Extension Boom Assembly - Pn 127211 Continued

    Extension Boom Assembly - PN 127211 Continued DETAIL A SCALE 1:13 Stellar 14530 Telescopic Crane Owner’s Manual PN: 127354 | Page 37 ®...
  • Page 42: Extension Boom Assembly - Pn 127211 Parts List

    Extension Boom Assembly - PN 127211 Parts List PN 127211 ITEM PART DESCRIPTION 127212 EXT BOOM 1ST 14530 HSS 127215 EXT BOOM 2ND 14530 HSS 128041 CYLINDER EXT ASM 14530 HSS 13399ZP PIN TEAR DROP 1.00X3.81 ZC 27719 SPACER BOOM TIP 6620 UHMW 5753 PIN 0.19X1.56 LYNCH...
  • Page 43: Extension Boom Assembly - Pn 127211 Parts List Cont

    Extension Boom Assembly - PN 127211 Parts List Cont. PN 127211 ITEM PART DESCRIPTION 107027 WEAR PAD 1ST EXT BOTTOM 76 HSS 106860 PLATE WEAR PAD GUIDE 76 HSS 1ST FRONT 106862 WEAR PAD 2ND EXT TOP 76 HSS 107029 WEAR PAD 0.19X1.50 ROUND D0896 CAP SCR #10-24X0.75 FHSH SS...
  • Page 44: Main Cylinder Assembly - Pn 127218

    Main Cylinder Assembly - PN 127218 CYLINDER SERIAL NUMBER LOCATION Page 40 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 45: Main Cylinder Assembly - Pn 127218 Parts List

    PART DESCRIPTION 26198 CYLINDER INNER 6.00X25.75 113695 MANIFOLD SINGLE LA C’BAL W/PRV 128237 TUBE ASM 0.38X4.37 MAIN CYL 14530 HSS YZ 128238 TUBE ASM 0.38X14.91 MAIN CYL 14530 HSS YZ C1854 FTG 6-8 MFS-MORB STRAIGHT 0279 FTG 6-6 MFS-MORB STRAIGHT...
  • Page 46: Extension Cylinder Assembly - Pn 128041

    Extension Cylinder Assembly - PN 128041 C-BALANCE VALVE 9803 CYLINDER SEAL KIT 128832 CYLINDER SERIAL NUMBER LOCATION Page 42 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 47: Extension Cylinder Assembly - Pn 128041 Parts List

    Extension Cylinder Assembly - PN 128041 Parts List PN 128041 ITEM PART DESCRIPTION 128042 CYLINDER EXT 14530 HSS 2 STAGE 3.00/3.00 28843 TUBE ASM 0.50X 119.75 EXT CYL 14528 YZ 73490 TUBE ASM 0.50X89.25 EXT CYL 14530 ZC 18701 CLAMP PORT TUBE ZR518 24729 HOSE CLAMP #52 3.00 - 3.75...
  • Page 48: Cable & Hook Assembly - Pn 56274

    Cable & Hook Assembly - PN 56274 Page 44 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 49: Cable & Hook Assembly - Pn 56274 Parts List

    Cable & Hook Assembly - PN 56274 Parts List PN 56274 ITEM PART DESCRIPTION 24557 SHEAVE 14528 10.00 DIA .50R/1.94 THK 56272 PLATE SNATCH BLOCK 14528 PC RED ET-5391 39874CR PIN 1.00X4.06 COTTER ZC 44643 COLLAR 0.44X0.75X2.00 ZINC COATED 0347 NUT 0.38-16 HHGR5 NYLOC C0538 NUT 0.75-10 HHGR8 NYLOC...
  • Page 50: Wireless Remote Replacement Parts

    Wireless Remote Replacement Parts Page 46 | Stellar 14530 Telescopic Crane Owner’s Manual PN 127354 ®...
  • Page 51: Wireless Remote Replacement Parts List

    Wireless Remote Replacement Parts List WIRELESS REMOTE REPLACEMENT PARTS ITEM PART DESCRIPTION 113574 SEALING BOOT TGL SWITCH HALF HEX M12 113560 FACEPLATE ASM MECH G6 PG 113561 TOGGLE SWITCH M-0-M G6 PG 125676 DUST CAP M12 MALE W/RBR LEASH G6 PG 113555 TRIGGER ASM G6 PG 125677...
  • Page 53 Subject to Change without Notification. © 2023 Stellar Industries, Inc.

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