Skyjack SJ40 T Replacement
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Skyjack SJ40 T Replacement

Skyjack SJ40 T Replacement

Diesel fuel tank
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DIESEL FUEL TANK
REPLACEMENT
SJ40 T, SJ40 T+, SJ45 T, SJ45 T+, SJ61 T,
SJ61 T+, SJ66 T, SJ66 T+, SJ82 T, SJ86 T,
SJ45 AJ+, SJ46 AJ, SJ46 AJ+, SJ51 AJ,
SJ60 AJ+, SJ63 AJ, SJ63 AJ+, SJ85 AJ
ANSI/CSA, CE, AS
BOOMS
255870AAA
April 2024

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Summary of Contents for Skyjack SJ40 T

  • Page 1 DIESEL FUEL TANK REPLACEMENT SJ40 T, SJ40 T+, SJ45 T, SJ45 T+, SJ61 T, SJ61 T+, SJ66 T, SJ66 T+, SJ82 T, SJ86 T, SJ45 AJ+, SJ46 AJ, SJ46 AJ+, SJ51 AJ, SJ60 AJ+, SJ63 AJ, SJ63 AJ+, SJ85 AJ...
  • Page 2 97 100 001 - 97 199 999 SJ82 T/86 T: A/D402 000 001 - A/D402 999 999 Please refer to the website (www.skyjack.com) for contact information, other serial numbers, the most recent technical manuals, animations, and USB software. The original instructions are in English.
  • Page 3 THIS SAFETY ALERT SYMBOL MEANS ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. The Safety Alert Symbol identifies important safety messages on MEWPs, safety signs in manuals or elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.
  • Page 4 Notes 255870AAA...

  • Page 5: Table Of Contents

    Table of Contents Section 1 – Kit Components ..........6 Section 2 –...

  • Page 6: Section 1 - Kit Components

    Section 1 – Kit Components 255870AAA...
  • Page 7 255859 FUEL TANK REPLACEMENT FIELD KIT (118 L) - 255849 FUEL TANK REPLACEMENT FIELD KIT (162 L) - SJ40 T/T+, SJ45 T/T+, SJ61 T/T+, SJ66 T/T+, SJ82/86 T 255869 FUEL TANK REPLACEMENT FIELD KIT (60 L) - SJ45 AJ+, SJ46 AJ/AJ+, SJ51 AJ 255850 •...

  • Page 8: Section 2 - Before You Start

    Read all instructions closely before attempting each step of the procedure. IMPORTANT If you have not received the complete parts inventory, contact the Skyjack Service Department to have the missing parts sent to you. Do not attempt installation without the complete package. WARNING Environmental hazard.

  • Page 9: Section 3 - Procedures

    Section 3 – Procedures 3.1 Remove the old tank For illustration purposes, the following tank is for SJ60 AJ+, SJ63 AJ/AJ+, SJ85 AJ. 170 L (45 gal) 255870AAA...
  • Page 10 255870AAA...
  • Page 11 Remove the old tank Section 3 – Procedures 255870AAA...
  • Page 12 Section 3 – Procedures Remove the old tank 255870AAA...

  • Page 13: Clean The Tank Tray And Drill New Holes

    Clean the tank tray and drill new holes Section 3 – Procedures 3.2 Clean the tank tray and drill new holes WARNING Environmental hazard. Immediately remove diesel fuel, engine oil, and hydraulic fluid spills and leaks with rags. Discard these rags in accordance with national, state/provincial/territorial, and local regulations.
  • Page 14 Section 3 – Procedures Clean the tank tray and drill new holes 255870AAA...

  • Page 15: Top View

    Clean the tank tray and drill new holes Section 3 – Procedures Top view 542 mm [21 11/32”] 245 mm [9 21/32”] 2 x Ø14 mm [9/16”] 17 mm 525 mm [20 11/16”] [21/32”] SJ60 AJ+, SJ63 AJ/AJ+ 606 mm [23 27/32”] 80 mm [3 5/32”]...
  • Page 16 Section 3 – Procedures Clean the tank tray and drill new holes Top view 876 mm 22 mm 22 mm [34 1/2”] [7/8”] [7/8”] 279 mm [11”] 2 x Ø14 mm [9/16”] SJ4X T/T+ 20 mm [25/32”] 2 x Ø14 mm [9/16”] 243 mm 210 mm...
  • Page 17 Clean the tank tray and drill new holes Section 3 – Procedures Top view 184 mm [7 1/4”] 2 x Ø14 mm [9/16”] 140 mm 341 mm [5 1/2”] [13 7/16”] 482 mm [18 31/32”] SJ45 AJ+, SJ46 AJ/AJ+, SJ51 AJ 255870AAA...

  • Page 18: Place The Rubber Adhesive Pads

    Section 3 – Procedures Place the rubber adhesive pads 3.3 Place the rubber adhesive pads 256443 256442 x 4 256442 256443 256443 256442 256442 256442 x 4 255870AAA...

  • Page 19: Install The New Tank

    Install the new tank Section 3 – Procedures 3.4 Install the new tank For illustration purposes, the following tank is for SJ60 AJ+, SJ63 AJ/AJ+, SJ85 AJ. 255860 255840 255850 255870AAA...
  • Page 20 Section 3 – Procedures Install the new tank 255865 255845 255855 255870AAA...
  • Page 21 Install the new tank Section 3 – Procedures 255870AAA...
  • Page 22 Section 3 – Procedures Install the new tank 16 - 19 Nm [12 - 14 ft-lb] 16 - 19 Nm [12 - 14 ft-lb] 255870AAA...
  • Page 23 Install the new tank Section 3 – Procedures 255870AAA...
  • Page 24 Section 3 – Procedures Install the new tank ▪ Use existing connector and clamps. 255870AAA...
  • Page 25 Install the new tank Section 3 – Procedures 255870AAA...

  • Page 26: Refiil The Tank With Diesel Fuel

    Section 3 – Procedures RefiIlthetankwithdieselfuel 3.5 RefiIl the tank with diesel fuel WARNING Explosion hazard. Only refuel the MEWP in a well- ventilated area, away from open flame and other sources of ignition, approved by your employer and/or supervisor. Always have an approved fire extinguisher that you can easily access.
  • Page 27 Notes 255870AAA...
  • Page 28 www.skyjack.com...

This manual is also suitable for:

Sj40 t+Sj45 tSj61 tSj66 tSj82 tSj86 t ... Show all

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