Skyjack SJ40 T+ Operation Manual
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Skyjack SJ40 T+ Operation Manual

Skyjack SJ40 T+ Operation Manual

Telescopic booms
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OPERATION
MANUAL
SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+
TELESCOPIC BOOMS
213201ACA
February 2021
ANSI/CSA

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Summary of Contents for Skyjack SJ40 T+

  • Page 1 OPERATION MANUAL SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+ TELESCOPIC BOOMS 213201ACA February 2021 ANSI/CSA...
  • Page 2 SJ40 T+, SJ45 T+: A400 000 001 - A400 000 262 SJ61 T+, SJ66 T+: A401 000 001 & Above Please refer to the website (www.skyjack.com) for contact information, other Serial Numbers, most re- cent Technical Manuals, and USB software.
  • Page 3 THIS SAFETY ALERT SYMBOL MEANS ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. The Safety Alert Symbol identifies important safety messages on MEWPs, safety signs in manuals or DANGER. elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.
  • Page 4 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 5: Table Of Contents

    Table of Contents Section 1 – About this Mobile Elevating Work Platform (MEWP) ....11 Read and heed ..............11 1.1-1 Mobile Elevating Work Platform (MEWP) definition .
  • Page 6 3.4-5 Function restrictions when the MEWP is tilted ........32 3.4-6 Platform load sensing system .
  • Page 7 4.3-9 Do a test of the emergency-stop button and emergency-stop light on the platform ... 55 4.3-10 Do a test of the load sensing module self-check ........55 4.3-11 Do a test of the footswitch and all the boom and platform functions .
  • Page 8 5.25 Arctic weather package (optional equipment) ......... . . 71 Section 6 –...
  • Page 9 Section 9 – Unique Skyjack Features ........
  • Page 10 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 11: Section 1 - About This Mobile Elevating Work Platform (Mewp)

    2 years chassis. or 3000 hours, whichever occurs first. Any defective part will be replaced or repaired by your local Skyjack 1.1-2 Purpose of equipment dealer at no charge for parts or labor. In addition, The Skyjack Articulating Booms Lifts are designed all products have a 5 year structural warranty.

  • Page 12: Scope Of This Manual

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Read and heed 1.1-9 Scope of this manual 1. This manual applies to the ANSI/SAIA and CSA versions of the Telescopic Boom Lift series. For a list of applicable models, refer to Section 7.2.

  • Page 13: Primary Assemblies

    Primary assemblies Section 1 – About this Mobile Elevating Work Platform (MEWP) Primary assemblies A compartment on the left side of the turret which ▪ has these parts. The MEWP has these primary assemblies: Base control console ▪ 1. Base Emergency-lowering system at the base ▪...
  • Page 14 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 15: Serial Number Nameplate

    Serial number nameplate Section 1 – About this Mobile Elevating Work Platform (MEWP) Serial number nameplate The serial number nameplate is located at the front side of the MEWP . It contains this information: Model number ▪ Type ▪ Group ▪...

  • Page 16: Maintenance Responsibility

    IMPORTANT Only use original or manufacturer-approved parts and components for the MEWP . NOTE Refer to the Skyjack web site (www.skyjack.com) for machine registration and the latest service bulletins before you do frequent/periodic or annual inspections. 1.4-3 Owner The owner is responsible for maintenance inspections and repairs.

  • Page 17: Section 2 - General Safety Precautions

    ▪ Keep a minimum safe distance It was modified without permission from ▪ from sources of high-voltage Skyjack and the MEWP owner. power. If you do not obey, there is a risk of death or serious injury. 2.1 Electrocution hazards...

  • Page 18: Safety Instructions

    Section 2 – General Safety Precautions Safety instructions 2.2 Safety instructions Prevent falling from the platform. Always keep a firm WARNING footing on the platform floor when working thereon. Do not DO NOT operate this MEWP without proper climb on the toe-board, mid-rail, authorization and training.
  • Page 19 Safety instructions Section 2 – General Safety Precautions DO NOT drive elevated near DO NOT use the MEWP as a depressions or holes of any crane. type, loading docks, debris, drop-offs or surfaces that may affect the stability of the MEWP . IF OPERATION IN AREAS WITH HOLES OR DROP-OFFS IS ABSOLUTELY NECESSARY,...
  • Page 20 DO NOT exceed the rated guardrails unless approved by Skyjack. capacity of the MEWP . Remove all personnel from the platform before you try to free a snagged platform with the base controls.

  • Page 21: Fall-Protection

    (PFPE) at all times. MEWP . Identify potential hazards in the area. Skyjack recommends the use of a full body harness Be aware of moving equipment in the area. Take the with a lanyard. PFPE must be attached only to necessary precautions to prevent collisions.
  • Page 22 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 23: Section 3 - Familiarization

    Section 3 – Familiarization WARNING Do not operate this MEWP without correct training and authorization. If you do not obey, there is a risk of death or serious injury. WARNING MEWP Familiarization must be given to a qualified operator. If you do not obey, there is a risk of death or serious injury.

  • Page 24: Overview Of The Mewp

    Section 3 – Familiarization Overview of the MEWP 3.1 Overview of the MEWP Brake hand Brake auto-reset Brake auto-reset pump valve plunger valve plunger Base control console Platform control Emergency- console lowering switch Secondary guarding electrical (SGE) Drive-bypass valve Manual storage box Turret transportation Main power...

  • Page 25: Manual Storage Box

    Manual storage box Section 3 – Familiarization 3.2 Manual storage box 3.3-2 Footswitch Refer to Section 3.1 for the location of the footswitch. The manual storage box is weather-resistant. It When pressed and held, it enables the controls on the contains the operation manual, ANSI Manual of platform control console.

  • Page 26: Base Control Console

    Section 3 – Familiarization Control functions HOUR METER QUARTZ 3.3-3 Base control console Boom extend/retract: This switch controls the extension or retraction of the boom. Refer to Section 3.1 for the location of the base control console. Main boom raise/lower: This switch controls the raise or lower function of the main boom.
  • Page 27 Control functions Section 3 – Familiarization HOUR METER QUARTZ A. Water-in fuel: This light shows the water Start/function enable/emergency-power: In the separator is full. Open the drain to release the start position, this switch starts the engine. In the water. Engine damage can occur if ignored for function enable position, this switch lets the base too much time.

  • Page 28: Platform Control Console

    Section 3 – Familiarization Control functions  STOP  3.3-4 Platform control console A. Footswitch: This light illuminates when the footswitch is pressed. A 7-second anti- Refer to Section 3.1 for the location of the platform tiedown feature prevents the footswitch control console.
  • Page 29 Control functions Section 3 – Familiarization  STOP  Emergency-stop: This button disconnects power Differential lock: This switch, when pushed to the control circuit and stops the engine. Pull to forward and then released, engages the connect the power again. differential lock and turns the differential light on.
  • Page 30 Section 3 – Familiarization Control functions  STOP  High-capacity zone indicator: This light shows Capacity derate light: This light illuminates the MEWP is in the high platform capacity zone. when the capacity derate switch is selected. Refer to Section 7.7.

  • Page 31: Features And Devices

    Features and devices Section 3 – Familiarization 3.4 Features and devices 3.4-1 Lowered travel position and elevated travel position ≥ 2.5 cm (≥ 1 in) The available MEWP functions depend on these factors: MEWP configuration (lowered travel position/ ▪ elevated travel position) Chassis tilt ▪...

  • Page 32: Drive Speed

    Section 3 – Familiarization Features and devices 3.4-2 Drive speed 3.4-6 Platform load sensing system The drive speed depends on the MEWP configuration The platform load-sensing system prevents normal (lowered travel position/elevated travel position). MEWP movement when the platform is overloaded When the MEWP is in the elevated travel position, the and in a stationary position.

  • Page 33: Overload Status

    Features and devices Section 3 – Familiarization 3.4-7 Overload status Zone Powered Emergency Emergency Indicator Audible Drive Mode/Condition Border Boom Power Power Light Alarm Functions Light Functions (Platform) (Base) The platform is near the rated load Enabled Enabled Enabled Enabled In the lowered travel position: the load Flashing Pulsing...

  • Page 34: Brake-Release System

    Section 3 – Familiarization Features and devices 3.4-8 Brake-release system This system disengages the brakes manually before you winch or tow the MEWP . Refer to Section 6.3 the procedure. Refer to Figure 05 Figure 06 the location of the brake-release system. Figure 07 Secondary guarding electrical (SGE) Figure 05 Brake-release system SJ40 T+/SJ45 T+ Sensor bar: This bar is in front of the platform...

  • Page 35: 10 Drive-Bypass Valve

    Features and devices Section 3 – Familiarization 3.4-10 Drive-bypass valve 3.4-13 Differential lock switch This valve is on the inboard side of the drive pump. A This switch is on the platform control console. The yellow paint mark identifies the valve. differential lock system gives equal drive to each wheel regardless of the terrain, which gives the Refer to...

  • Page 36: Optional Equipment And Attachments

    NOTE Figure 09 Welder Refer to the website (www.skyjack.com) for other optional equipment. Welder: This equipment is connected to the welder AC socket on the platform.

  • Page 37: Cold Or Arctic Weather Package

    4 hours before you start WARNING the engine when the temperature is below -18°C Tip-over hazard. When required by Skyjack- (0°F). approved attachment or modifications, use the capacity derate switch. If you do not obey, there is 3.5-5 Tool Tray...

  • Page 38: Pipe Rack

    The owner is responsible to supply PIN codes or Smart ID cards for MEWPs that have the access control function. Skyjack does not supply or reset PIN codes or Smart ID cards. Speak to the MEWP owner to help you with PIN codes or Smart ID cards that do not function, or you cannot find.
  • Page 39 Optional equipment and attachments Section 3 – Familiarization Orange indicator: This light shows that the IMPORTANT access control unit is ON. The keypad always If the set time of the access control unit expires, has power regardless of the emergency-stop, enter the PIN code or tap the Smart ID card again.
  • Page 40 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 41: Section 4 - Inspections Before Operation

    If the MEWP is damaged or has been modified from the initial factory-delivered condition, without permission from Skyjack, lock and tag the MEWP . Remove the MEWP from service. If you do not obey, there is a risk of death or serious injury.

  • Page 42: Visual And Daily Maintenance Inspections

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections Limit switch locations 4.2 Visual and daily 4.2-1 Labels Refer to Section 8 in this manual for the labels. Make maintenance inspections sure all the labels are in the correct location, are in good Do an inspection of the MEWP in this sequence.

  • Page 43: Engine Compartment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-5 Engine compartment 3. If applicable, check the battery fluid levels. If the plates do not have a minimum 13 mm Do the inspection that follows: (1/2 inch) of solution above them, add Make sure all compartment latches are latched tightly distilled or demineralized water.
  • Page 44 Section 4 – Inspections Before Operation Visual and daily maintenance inspections Muffler and exhaust Engine and engine pivot tray Make sure that the muffler and exhaust ▪ WARNING systems are correctly attached with no visible damage. Burn hazard. Do not touch hot engine components without the correct PPE.

  • Page 45: Control Compartment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-6 Control compartment Manifolds Do the inspection that follows: Make sure all fittings and hoses are correctly ▪ tightened. Make sure all compartment latches are latched tightly and in good condition. Make sure there is no indication of hydraulic ▪...

  • Page 46: Base

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections Make sure there is no indication of fuel ▪ Tie rod leakage from the tank, gauge, hoses, fittings, Make sure there are no loose or missing parts. ▪ pump, and filter. Make sure the tie rod end studs are attached ▪...
  • Page 47 Section 7.6 for wheel/tire specifications. WARNING Do not use tires other than the tires that Skyjack specifies for this MEWP . Do not mix different types of tires or use tires that are not in good condition. Only replace the tires with the same types that are approved by Skyjack.

  • Page 48: Platform Assembly

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections 4.2-8 Platform assembly MEWP floor Do the inspection that follows in sequence: Make sure the MEWP floor is solid and there is ▪ no visible damage. WARNING AC power socket Fall hazard.

  • Page 49: Boom Assembly

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-9 Boom assembly Wear pads Do the inspection that follows, and make sure: All fasteners are correctly tightened. ▪ There are no loose or missing parts, and there Load cell ▪...

  • Page 50: 10 Optional Equipment

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections 4.2-10 Optional equipment Cold or arctic weather package Do the inspection that follows, and make sure: The heater plugs are correctly attached with ▪ no visible damage. Generator There is no sign of engine oil leakage. ▪...

  • Page 51: Function Tests

    Function tests Section 4 – Inspections Before Operation HOUR METER QUARTZ 4.3-2 Do a test of the base keyswitch and 4.3 Function tests the emergency-stop button and Do the function tests in sequence. light 1. On the platform control console, pull the WARNING emergency-stop button.

  • Page 52: Functions

    Section 4 – Inspections Before Operation Function tests HOUR METER QUARTZ 4.3-3 Do a test of the start/function 4.3-4 Do a test of the platform self- enable/emergency power switch leveling and all the boom and platform 1. Lower the boom to the stowed position. functions 2.

  • Page 53: Do A Test Of The Platform Capacity Zone Indicator Lights

    Function tests Section 4 – Inspections Before Operation HOUR METER QUARTZ 4.3-5 Do a test of the platform capacity 4.3-6 Do a test of the emergency power zone indicator lights unit 1. Push the emergency-stop button. 1. On the base control console, push the emergency-stop button to turn the engine off.

  • Page 54: Do A Test Of The Off/Base/Platform Switch

    Section 4 – Inspections Before Operation Function tests Positive air shut-off option HOUR METER QUARTZ 4.3-7 Do a test of the off/base/platform 4.3-8 Do a test of the positive air shut-off switch switch (optional equipment) 1. Make sure the emergency-stop buttons at the CAUTION base and platform are pulled out.

  • Page 55: Do A Test Of The Emergency-Stop Button And Emergency-Stop Light On The Platform

    Function tests Section 4 – Inspections Before Operation  STOP  4.3-9 Do a test of the emergency-stop 4. Make sure the engine is on. button and emergency-stop light on 5. Push the emergency-stop button and try to operate a MEWP function. the platform Result: The engine stops and the MEWP ▪...

  • Page 56: 11 Do A Test Of The Footswitch And All The Boom And Platform Functions

    Section 4 – Inspections Before Operation Function tests  STOP  4.3-11 Do a test of the footswitch and all 4.3-12 Do a test of the platform capacity the boom and platform functions zone indicator lights 1. Make sure the emergency-stop button is pulled 1.

  • Page 57: 13 Do A Test Of The Secondary Guarding Electrical (Sge)

    Function tests Section 4 – Inspections Before Operation  STOP  4.3-13 Do a test of the secondary guarding 7. Press the reset button. electrical (SGE) Result: The audible/visual alarm and reset ▪ button light go off. 1. Press the sensor bar for less than 1 second 8.

  • Page 58: 14 Do A Test Of The Engine Start/On/Off Switch

    Section 4 – Inspections Before Operation Function tests  STOP  15. Press the sensor bar for more than 1 second 4.3-15 Do a test of the emergency power and then release it. unit Result: The function will stop and the audible/ ▪...

  • Page 59: 16 Do A Test Of The Manual Platform-Leveling

    Function tests Section 4 – Inspections Before Operation  STOP  4.3-16 Do a test of the manual platform- 5. Slowly pull the drive/steer controller handle until the MEWP starts to move. Then, release leveling the handle, so that it goes back to the center 1.

  • Page 60: 21 Do A Test Of The Elevated Travel Speed

    Section 4 – Inspections Before Operation Function tests  STOP  4.3-21 Do a test of the elevated travel 4.3-22 Do a test of the differential lock speed switch WARNING WARNING Look for overhead obstructions or other possible Before you engage the differential lock, make sure hazards around the MEWP when you raise the the drive/steer controller handle is in the neutral platform.

  • Page 61: 23 Do A Test Of The Oscillating Cylinders

    Function tests Section 4 – Inspections Before Operation 4.3-23 Do a test of the oscillating cylinders WARNING Fall hazard. Do not operate the controls on the platform control console without the correct fall- protection attached to the designated location in the platform.

  • Page 62: Operator's Checklist

    Each item shall be inspected using the appropriate section PASS NOT APPLICABLE of the Skyjack operating manual. As each item is inspected, Add a comment if the item does not pass inspection. check or complete the appropriate box. Comment (if item does not pass inspection)
  • Page 63 Do a test of the EcoStart Do a test of the oscillating cylinders Page 2 of 2 1844AA NOTE: Make a copy of this page or go to www.skyjack.com for a copy that you can print. SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+ 213201ACA...
  • Page 64 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 65: Section 5 - Operation

    It was modified without permission from ▪ come on, lock and tag the MEWP . Remove the Skyjack and the MEWP owner. MEWP for servicing. If you do not obey, there is a If you do not obey, there is a risk of death or risk of death or serious injury.

  • Page 66: Rotate The Platform With The Base Control Console

    Section 5 – Operation Rotate the platform with the base control console 5.2 Rotate the platform with 5.5 Raise or lower the main the base control console boom with the base control console 1. Move and hold the start/function enable/ emergency power switch to the function IMPORTANT enable position.

  • Page 67: Make The Platform Level With The Base Control Console

    Make the platform level with the base control console Section 5 – Operation 2. Enter the platform and close the gate or drop 5.7 Make the platform level bar. with the base control 3. Attach the body-harness lanyards of each console occupant to the fall-protection anchorage points.

  • Page 68: Drive Forward Or Rearward

    Section 5 – Operation Drive forward or rearward 5.10 Drive forward or rearward 5.13 Extend or retract the boom with the platform control NOTE console The drive function operates in relation to the general orientation of the turret counterweight on the chassis (i.e., when the controller handle is IMPORTANT forward, the counterweight faces forward).

  • Page 69: Raise Or Lower The Main Boom With The Platform Control Console

    Raise or lower the main boom with the platform control console Section 5 – Operation 5.16 Raise or lower the main 5.19 Operate with the boom with the platform emergency power switch control console at the platform control console IMPORTANT The maximum platform capacity changes with the This switch enables all of the functions, with the boom position.

  • Page 70: Mewp Shutdown

    Section 5 – Operation MEWP shutdown 5.21 MEWP shutdown 5.22 Generator (optional equipment) 1. Select a reasonably well-protected location to park the MEWP . This location must have a firm, To start the generator: level surface, clear of obstructions, and traffic. 1.

  • Page 71: Arctic Weather Package (Optional Equipment)

    Arctic weather package (optional equipment) Section 5 – Operation 5.25 Arctic weather package IMPORTANT (optional equipment) Make sure the heater is disconnected before you operate the MEWP . WARNING NOTE Do not use heaters if the temperature is above ▪ If the MEWP is to be parked for an extended 0°C (32°F).
  • Page 72 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 73: Section 6 - Additional Procedures

    Section 6 – Additional Procedures 6.1 Use the emergency- 6.1-1 At the base control console: 1. Make sure the engine is off. lowering function 2. Pull the emergency-stop button. With the emergency-lowering system, you can lower 3. Select the base position from the off/base/ the platform if there is a failure of the primary power.

  • Page 74: Chassis Tilt Recovery

    Section 6 – Additional Procedures Chassis tilt recovery 6.2 Chassis tilt recovery 6.2-1 Platform uphill If the MEWP becomes tilted with the platform uphill IMPORTANT (refer to Figure 13), follow the steps below to go back to a lowered and retracted position. When the boom is raised or extended, the MEWP must be operated on a firm, level surface.

  • Page 75: Release The Brakes Manually

    Release the brakes manually Section 6 – Additional Procedures 6.3 Release the brakes CAUTION manually Do not release the brakes before you disengage the drive motor. WARNING 4. Push the plunger (item Figure 16) of the Do not manually disengage the brakes if the brake auto-reset valve on the brake manifold.

  • Page 76: Winch And Tow The Mewp

    Section 6 – Additional Procedures Winch and tow the MEWP 6.4 Winch and tow the MEWP WARNING Tip-over hazard. Disengage the brakes manually WARNING before you winch or tow the MEWP . If you do not Tip-over hazard. Make sure the boom is in the obey, there is a risk of death or serious injury.

  • Page 77: Refuel

    Refuel Section 6 – Additional Procedures 6.5 Refuel 6.5-1 Refuel the MEWP with diesel or gasoline CAUTION IMPORTANT When operating on a slope, make sure the fuel For gasoline engines, use unleaded gasoline level is above half to prevent a possible stall with an octane rating of 87 or higher.

  • Page 78: Replace The Propane Cylinder (Optional Equipment)

    Section 6 – Additional Procedures Refuel 6.5-2 Replace the propane cylinder Install the propane cylinder: (optional equipment) 1. Push the emergency-stop button on the base control console. WARNING 2. Put the new propane cylinder on the mounting bracket. Make sure the metal peg goes through Obey all national, state/provincial/territorial, and the hole on the propane cylinder rim.

  • Page 79: Move The Mewp For Transport

    Move the MEWP for transport Section 6 – Additional Procedures 6.6-1 Lock the turret 6.6 Move the MEWP for 1. Rotate the turret until the transportation lock transport is in line over the of the lock points on the chassis. When you drive a MEWP onto or remove it from a transport vehicle, on a public road, give protection to 2.

  • Page 80: Hoist The Mewp

    Section 6 – Additional Procedures Move the MEWP for transport 6.6-2 Hoist the MEWP WARNING WARNING Use chains with a load capacity sufficient to withstand the MEWP weight. Refer to the serial Only qualified riggers must operate the machinery plate of the MEWP for the specified weight. during a lift.
  • Page 81 Move the MEWP for transport Section 6 – Additional Procedures = 8” (0.2 m) TB40 61” 61” = 4” (0.1 m) (1.55 m) (1.55 m) TB45 Figure 20 SJ40 T+/SJ45 T+ lift points and approximate center of gravity 10” (0.25m) Figure 21 SJ61 T+/SJ66 T+ lift points and approximate center of gravity NOTE Horizontally, the center of gravity is approximately in...

  • Page 82: Tie Down The Mewp

    Section 6 – Additional Procedures Move the MEWP for transport 6.6-3 Tie down the MEWP 7. Put the lower platform mount between the boom end and the platform to prevent side-to-side 1. Lock the turret with the turret transportation lock. movement of the boom.

  • Page 83: Section 7 - Technical Diagrams And Specifications

    Section 7 – Technical Diagrams and Specifications SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+ 213201ACA...

  • Page 84: Technical Diagrams

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1 Technical diagrams 7.1-1 Reach diagram - SJ40 T+ Meters (feet) 16.76 (55) 15.24 (50) 13.72 (45) 2.13m 12.19 (40) 10.67 (35) 9.14 (30) 7.62 (25) 60° (20) 4.57 (15) 3.05 (10) 1.52 -1.52...

  • Page 85: Reach Diagram - Sj61 T

    Technical diagrams Section 7 – Technical Diagrams and Specifications 7.1-3 Reach diagram - SJ61 T+ Meters (feet) 21.34 (70) 19.81 (65) 18.29 (60) 3.35m 11ft 16.76 (55) 15.24 (50) 13.72 (45) 12.19 (40) 10.67 (35) 9.14 (30) 7.62 60° (25) (20) 4.57 (15)

  • Page 86: Dimensions - Sj40 T

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1-5 Dimensions - SJ40 T+ 10.34 m [33ft 11 in] 2.69 m [8 ft 9.75 in] 14.19 m [46 ft 6.5 in] 12.36 m 5.93 m [40 ft 6.5 in] [19 ft 5.25 in] 7.73 m [25 ft 4.25 in] 75°...
  • Page 87 Technical diagrams Section 7 – Technical Diagrams and Specifications Dimensions - SJ40 T+ (continued) 2.44 m/1.83 m [96 in/72 in] 170° A 0.91 m [36 in] 1.62 m [64 in] C 1.12m B 2.29 m [3 ft 8 in] [7 ft 6 in] D 0.27 m E 0.04 m 2.24 m...

  • Page 88: Dimensions - Sj45 T

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1-6 Dimensions - SJ45 T+ 12.10 m [39 ft 8.25 in] 3.61 m [11 ft 10.25 in] 15.58 m [51 ft 1.5 in] 7.68 m 13.75 m [25 ft 2.5 in] [45 ft 1.5 in] 8.83 m [28 ft 11.5 in]...
  • Page 89 Technical diagrams Section 7 – Technical Diagrams and Specifications Dimensions - SJ45 T+ (continued) 175° 2.44 m/1.83 m [96 in/72 in] A 0.91 m [36 in] 1.62 m [64 in] E 0.27 m F 0.04 m B 2.29 m C 1.12m [7 ft 6 in] [3 ft 8 in] D 2.24 m...

  • Page 90: Dimensions - Sj61 T

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1-7 Dimensions - SJ61 T+ 18.8 m (61 ft 8 in) 3.97 m (13 ft 0.25 in) 20.62 m (67 ft 8 in) 15.62 m (50 ft 3 in) 7.16 m (23 ft 6 in) 9.24 m (30 ft 3.75 in)
  • Page 91 Technical diagrams Section 7 – Technical Diagrams and Specifications Dimensions - SJ61 T+ (continued) 0.36 m 0.04 m (14.25 in) (1.75 in) 170° 1.83 m / 2.44 m (72 in / 96 in) 0.91 m (36 in) 1.62 m (64 in) 1.11 m (4 ft) 0.65 m...

  • Page 92: Dimensions - Sj66 T

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1-8 Dimensions - SJ66 T+ 17.38 m (57 ft 0.25 in) 4.9 m (16 ft 1 in) 22.02 m (72 ft 3 in) 20.19 m (66 ft 3 in) 8.91 m (29 ft 3 in) 11.63 m (38 ft 2 in)
  • Page 93 Technical diagrams Section 7 – Technical Diagrams and Specifications Dimensions - SJ66 T+ (continued) 0.06 m 0.36 m (2.5 in) (14.25 in) 170° 63° 2.44 m / 1.83 m (96 in / 72 in) 0.91 m 2.81 m (36 in ) (9 ft 2.5 in) 61°...

  • Page 94: Standard And Optional Equipment

    Section 7 – Technical Diagrams and Specifications Standard and optional equipment 7.2 Standard and optional equipment Model SJ40 T+ SJ45 T+ SJ61 T+ SJ66 T+ Standard Equipment 12 Volt DC emergency power 1.60 m (5 ft 3 in) jib 2.44 m x 0.91 m (96 in x 36 in) platform Base controls Continuous drive and steer directional sensing Diesel engine...

  • Page 95: Owner's Annual Inspection Record

    Owner’s annual inspection record Section 7 – Technical Diagrams and Specifications 7.3 Owner’s annual inspection record Inspection Date Inspector Signature IMPORTANT The owner’s annual inspection record is on the cowling of the control compartment. It must be filled out after an annual inspection has been completed.

  • Page 96: Specifications

    Section 7 – Technical Diagrams and Specifications Specifications 7.4 Specifications Model Model SJ40 T+ SJ40 T+ SJ45 T+ SJ45 T+ Total Platform Length (Outside) Total Platform Length (Outside) 2.44 m (96 in) / 1.83 m (72 in) 2.44 m (96 in) / 1.83 m (72 in) Platform Size Platform Size Total Platform Depth (Outside)
  • Page 97 Specifications Section 7 – Technical Diagrams and Specifications Model Model SJ61 T+ SJ61 T+ SJ66 T+ SJ66 T+ Total Platform Length (Outside) Total Platform Length (Outside) 2.44 m (96 in) / 1.83 m (72 in) 2.44 m (96 in) / 1.83 m (72 in) Platform Size Platform Size Total Platform Depth (Outside)

  • Page 98: Environment

    1886AB 1886AA WARNING Do not use tires other than the tires that Skyjack specifies for this MEWP . Do not mix different types of tires or use tires that are not in good condition. Only replace the tires with the same types that are approved by Skyjack.

  • Page 99: Maximum Platform Capacities (Evenly Distributed)

    Maximum platform capacities (evenly distributed) Section 7 – Technical Diagrams and Specifications 7.7 Maximum platform capacities (evenly distributed) SJ40 T+ Regular Platform Capacity Derated Platform Capacity* 454 kg (1000 lb) 454 kg (1000 lb) 3 persons (maximum 1 person (maximum High-capacity zone number of personnel) number of personnel)

  • Page 100: Floor Loading Pressure

    Section 7 – Technical Diagrams and Specifications Floor loading pressure 7.8 Floor loading pressure Weights Pressures Max Weight per Model MEWP Weight Wheel** LCP*** OFL*** Min* 6,410 14,130 1,905 4,200 SJ40 T+ Max* 6,865 15,130 3,495 7,700 1,223 Min* 7,170 15,780 2,041 4,500...

  • Page 101: Section 8 - Labels

    Section 8 – Labels DANGER. Orange WARNING. Yellow CAUTION. Green Emergency- lowering procedure. Blue Safety information. Figure 24 Label legend SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+ 213201ACA...

  • Page 102: Sj40 T+/Sj45 T+ & Sj61 T+/Sj66 T+ Labels

    Do not alter Do not tamper with or disable the limit switches or other safety devices. Model number* Product identifier. *The model number can be different from the one you see. Skyjack logo 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...
  • Page 103 SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels Engine side (continued) Description Label Pictorial Warning - body crush hazard Lift and tie-down points Only use these points to lift or tie-down the MEWP . Wheel load* Shows the maximum load applied to the ground by the specified wheel.
  • Page 104 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Engine side (continued) Description Label Pictorial Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section 7. Wheel specifications Refer to the service manual for the wheel type, offset, pressure, and torque.
  • Page 105 SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels Engine compartment Description Label Pictorial Main power disconnect switch Turn the switch clockwise to turn the power on. Turn the switch counterclockwise to turn the power off. Use a padlock to lock the switch in position.
  • Page 106 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Engine compartment (continued) Description Label Pictorial Winch and tow procedure Refer to the operation manual. 1. Use wheel chocks or blocks at the front of the wheels and behind them to prevent MEWP movement.

  • Page 107: Front Side

    *The serial plate information changes with different MEWPs. Max. incline Machine weight Voltage ° ° System pressure Model year Skyjack Inc. 55 Campbell Road, Guelph, Ontario N1H 1B9 Canada Caution tape stripe SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+ 213201ACA...

  • Page 108: Control Side

    Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels 8.1-3 Control side Description Label Pictorial Skyjack logo Diesel Only use ultra-low sulfur diesel. Unleaded fuel Only use unleaded gasoline. Do not smoke Do not smoke near this location.
  • Page 109 SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels Control side (continued) Description Label Pictorial Warning - body crush hazard Warning - crush hazard Lift and tie-down points Only use these points to lift or tie-down the MEWP . Caution tape stripe SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+ 213201ACA...
  • Page 110 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Control side (continued) 11 10 Description Label Pictorial Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section 7. Wheel load* Shows the maximum load applied to the ground by the specified wheel.
  • Page 111 SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels Control side (continued) Description Label Pictorial Emergency-lowering procedure Refer to the operation manual.  1. Pull the emergency-stop button. 2. Turn the off/base/platform key switch to the base position. 3.
  • Page 112 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Description Label Pictorial Slowly open the fuel cap Refer to the operation manual. Slowly open the fuel cap to prevent fuel spray from the fuel tank. Lift points Only use these points for lifting.

  • Page 113: Platform

    SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels 8.1-4 Platform Description Label Pictorial No jewelry Caution. Do not wear jewelry or loose clothing that could become caught or entangled. Operator daily inspection Refer to the operation manual. Do the visual inspections and function tests before you start each work shift.
  • Page 114 Do not apply more than the specified side load. Operate the MEWP when the wind speed, which includes wind gusts, is less than the specified speed for this model. **The rating changes between different units. Skyjack logo Model number Product identifier. AC power plug Connect the AC supply here.

  • Page 115: Control Compartment

    SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels 8.1-5 Control compartment Description Label Pictorial Base control console Push the circuit breakers to reset the power if a power overload or positive circuit grounding occurs. Select the platform rotation switch to rotate the platform to the left or right.
  • Page 116 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Control compartment (continued) Description Label Pictorial Grease point maintenance Refer to the service manual for how to lubricate the MEWP . Hydraulic oil Replace the hydraulic fluid with the approved type (refer to the service manual).
  • Page 117 SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels Control compartment (continued) Description Label Pictorial Winch and tow procedure Refer to the operation manual. 1. Use wheel chocks or blocks at the front of the wheels and behind them to prevent MEWP movement.
  • Page 118 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Control compartment (continued) Description Label Pictorial Do not smoke Do not smoke near this location. Slowly open the fuel cap Refer to the operation manual. Slowly open the fuel cap to prevent fuel spray from the fuel tank. AC power plug Connect the AC supply here.

  • Page 119: Rear Side

    SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels 8.1-6 Rear side Description Label Pictorial Do not step Fall-protection anchorages Attach the body-harness lanyards of each occupant to the fall- protection anchorage points. Rated for one (1) person for each anchorage point. Used for fall-restraint or fall-arrest.
  • Page 120 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Rear side (continued) Description Label Pictorial Manual storage box Shows the location of the operation manual. Hazard identification Read and understand the specified hazards with this MEWP before operation. Refer to Section Model number* Product identifier.
  • Page 121 Rear side (continued) Description Label Pictorial IPAF “Click It!” Wear a full body-harness with a short lanyard in boom-type platforms. Skyjack logo 4x4 (optional) Product identifier - 4 wheel drive Warning - California proposition 65 WARNING Cancer and reproductive harm - Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.

  • Page 122: Platform Control Console

    Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels 8.1-7 Platform control console  STOP  Description Label Pictorial SGE reset/start engine/generator (optional equipment) Select the SGE reset button to reset the SGE. Select the dual fuel switch for gasoline or liquid propane gas. Push and hold the engine start/on/off switch to start the engine and then return it to the on position.
  • Page 123 SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels Platform control console continued  STOP  Description Label Pictorial Drive/steer controller Press the steering rocker switch to steer left or right. Push and hold the drive/steer controller to drive forward or rearward.
  • Page 124 Section 8 – Labels SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Platform control console continued  STOP  Description Label Pictorial Boom/jib/platform controls Select the platform rotation switch to rotate the platform to the left or right. Select the platform-leveling override switch to tilt the platform up or down.
  • Page 125 SJ40 T+/SJ45 T+ & SJ61 T+/SJ66 T+ Labels Section 8 – Labels Platform railings Description Label Pictorial Warning - crush hazard AC power plug Connect the AC supply here. Do not alter Do not tamper with or disable the limit switches or other safety devices.
  • Page 126 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...

  • Page 127: Section 9 - Unique Skyjack Features

    Section 9 – Unique Skyjack Features Your Skyjack MEWP may be equipped with the following unique features: At the heart of every Skyjack machine is our proven and simplistic control system. Skyjack’s color-coded and numbered wiring system make our machines the...
  • Page 128 Notes 213201ACA SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+...
  • Page 129 WARNING Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.
  • Page 130 www.skyjack.com...

This manual is also suitable for:

Sj45 t+Sj61 t+Sj66 t+

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