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Summary of Contents for Walter 54-D 066
- Page 1 SURFOX TURBO USER MANUAL SURFOX website...
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. Safety ................................5 1.1. Personal protective equipment (PPE) .....................6 1.2. Protection systems built into the device ....................8 1.3. Residual risks............................8 1.4. First aid measures ..........................8 2. Device characteristics ..........................9 2.1. Fields of application ..........................9 2.2. Basics of passivation ..........................9 2.3. -
Page 5: Safety
With proper care and maintenance, your unit will provide years of reliable service. WALTER (walter.com) is at your disposal to provide all the marketing and CUSTOMER ASSISTANCE DEPARTMENT user information. -
Page 6: Personal Protective Equipment (Ppe)
(MSDS). See also chapter 1.4, where some first aid measures are illustrated. You can request a copy of the safety data sheets for electrolytic solutions at: WALTER Phone (US): +1 866 592-5837 Phone (CA): +1 888 592-5837 Website: walter.com... - Page 7 All users of the device must wear suitable protective gloves URN PREVENTION During the cleaning process, the wand tip and work piece for the handling of the parts and for the use of the wand. can reach very high temperatures: •...
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Page 8: Protection Systems Built Into The Device
1.2. Protection systems built into the device HERMAL PROTECTION ROTECTION AGAINST SHORT CIRCUITS All SURFOX units automatically shut down if excessive All SURFOX units are equipped with a built-in short circuit overheating is detected on the inverter board. protection system that can occur between the brush When this protection system is activated, the device installed on the wand and the workpiece, in particular when immediately shuts down and cannot be restarted until it has... -
Page 9: Device Characteristics
(walter.com). CUSTOMER SERVICE REPRESENTATIVE WALTER is not liable for loss or damage caused by the device if used outside the fields of application mentioned above. SURFOX devices are designed for industrial applications, so their use in the home is strictly prohibited. -
Page 10: Device Components
2.4. Device components 1 Main switch (ON/OFF) 6 Socket for ground cable 2 Power LED (green) 7 Ground cable 3 Working LED (green) 4 Overheating LED (red) 5 Sockets for DW wand... - Page 11 Included 2,5 mm hex key 8 Handle 13 Wand holder 9 Rating plate 14 DW brush 10 Power cord 15 Collecting tray 11 DW Wand black power cable 16 Plastic jar 12 DW Wand...
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Page 12: How To Assemble The Wand Holder
2.5. How to assemble the wand holder • The collecting tray (A) is equipped with magnets and no tools are needed to fit it into the slot on the base. -
Page 13: Mounting Accessories On The Dw Wand
Brush adaptor included p. 14 54-B 602 DW brush for Surfox TURBO included p. 15 54-B 603 DW sleeve included p. 15 54-B 618 Brush extraction tool included p. 15 WALTER C (walter.com) is available for any additional information. ustomer ervice... -
Page 14: Installation Of Brush Adaptor
3.2. Installation of brush adaptor When installing the adaptor, the DW wand must not be connected to the device. • Take the brush adaptor 54-B 149 • In the back of the adaptor there are the two countersinks (A) where the DW wand coupling set screws will be tightened. •... -
Page 15: Mounting Dw Brush
3.3. Mounting DW brush When installing the brushes, the DW wand must not be connected to the device. 5/8" • Install the brush adaptor on the DW wand (see chapter 3.2). 54-B 149 • Insert the DW brush (A) into the sleeve (B). -
Page 16: Before Device Startup
4. BEFORE DEVICE STARTUP 4.1. Precautions for the use of the device To avoid damage to the device, check that: • The mains voltage corresponds to that supported by the unit (as specified in the technical data and rating plate). •... -
Page 17: Electrical Installation
4.2. Electrical installation Make sure you have read and checked all the precautionary notes in chapter 4.1. • Prepare the DW wand by installing the brush (see chapter 3). • Connect the ground cable connector (A) to the designed socket on the front panel of the unit. •... -
Page 18: Cleaning Of Welds
• SURFOX-G, a pH neutral cleaning solution. Always refer to the product data sheet for detailed indications regarding its field of use. WALTER C (walter.com) is available for any additional information. ustomer ervice Acid solutions are dangerous and can cause... - Page 19 • Start cleaning by positioning the brush (A) on the stainless steel workpiece. • Pass the brush over the weld by applying light pressure and continue the process until each sign of oxidation is completely removed. Sparks and foam may form at the contact point between the brush and the weld during processing.
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Page 20: After Processing
5.2. After processing • Put the DW wand back in its holder (A). At the end of processing, always store the DW wand and other accessories appropriately. Never place the wand on top of the device during breaks or at the end of processing, as the electrolyte solution could drip from the dampened brush and penetrate inside the unit. -
Page 21: Maintenance
Maintenance must be performed on the device only by qualified technicians authorized by the manufacturer. WALTER is not liable for loss or damage caused to the device during repair operations carried out by personnel not specifically trained for this task. -
Page 22: Disposal And Scrapping
During the processing heavy metals are deposited in the electrolytic solutions used: therefore used liquids are to be considered special waste and must be disposed of according to the laws in force in the country of use. Refer to WALTER Safety Data Sheet of the SURFOX electrolyte cleaning solutions. 7.3. -
Page 23: Declaration Of Conformity
8. DECLARATION OF CONFORMITY... -
Page 29: General Warranty Conditions
• The SURFOX TURBO and its accessories are inspected and tested before shipment and are warranted to be free from any defect in material and faulty workmanship • Devices built by WALTER are guaranteed against defects in material and construction for a period of 24 months after the date of original purchase. -
Page 30: Repair And Service
The relative costs will submitted for approval in the form of a quotation (if requested) or billed on a time and materials basis. • If it is necessary to return the SURFOX TURBO to the WALTER Factory or Authorized Service Center, all the equipment should be carefully prepared and packed to ensure safe shipment: ◊... -
Page 31: Technical Specifications
11. TECHNICAL SPECIFICATIONS Model SURFOX TURBO Part number 54-D 066 54-D 065 Input voltage 120 V - 50/60 Hz 230 V - 50/60 Hz Input power 480 W 960 W Input current Output voltage 12 V AC Insulation class IP21S Noise level <10 dB (A) - Page 32 Walter Surface Technologies Inc. 810 Day Hill Road Windsor, CT 06095, USA Phone: 860-298-1100 Customer Service: 800-522-0321 Technical Support: 1-866-592-5837...
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