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Summary of Contents for Walter SURFOX 305
- Page 1 SURFOX User’s Guide...
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Page 3: Table Of Contents
AC or DC on stainless steel C) Selecting the proper current type, AC or DC on stainless steel D) Selecting the proper pumping mode E) Cleaning and passivating F) Neutralizing G) List of supplies and part numbers SURFOX 305 User’s Guide... -
Page 4: Introduction
• Passivation is the treatment of stainless steel surfaces To learn more about the other WALTER products, to remove contaminants and promote the formation of visit our website: walter.com a thick and durable protective chromium oxide layer. -
Page 5: Safety Instructions
Safety Instructions Safety Instructions WALTER weld cleaning machines are produced in accordance 14. Make sure the switch is in its OFF position before plugging in or when moving the unit to avoid with applicable standards governing the manufacture, unintentional starting. -
Page 6: Equipment Controls
The machine must be carefully packed in a suitable container and properly protected. WALTER will not be held responsible for any damages resulting from leaked cleaning solution or rough handling. -
Page 7: B) Front And Back View Of The Machine
SURFOX electrolyte solutions filling and tank Wand holder Cleaning pad mounting unit Compressed air connector Power cord SURFOX 305 User’s Guide... -
Page 8: C) Wand Control Buttons
Equipment controls C) Wand control buttons E) Fastening inserts on the large wand The ON button is used to give power to the cleaning This unit comes with a quick-release adaptor on for the accessory. When the pumping mode is set to manual, cleaning accessories. -
Page 9: Control Panel
AC. Level 1 has the lowest amperage setting. Level 3 has the highest amperage setting. For white etching, select DC. On Titanium for marking, select AC for blue marking. Level 1 has the lowest amperage setting. Level 3 has the highest amperage setting. SURFOX 305 User’s Guide... -
Page 10: Start-Up Procedure
Start-up procedure Start-up procedure A) Attaching the wand to the quick-connect adaptor on the machine When an extension cord is needed, use wire size 14 (AWG) for up to 50 feet (15 meters) and size 12 (AWG) for 50 to 100 feet (15 to 30 meters). Connect the hose to the quick-connect adapter on the machine by turning the part on the hose clock-wise and Tank... -
Page 11: Using The Hand Wand To Electrochemically Clean, Polish And Passivate
3. Wipe dry with another soft clean cloth to avoid cross contamination or by rinsing with water. Refer to neutralization procedure in neutralization section for instructions on how to properly neutralize. SURFOX 305 User’s Guide... -
Page 12: Using The Mini Wand (Optional) To Clean And Passivate
Using the mini wand (optional) to clean and passivate Using the mini wand (optional) to clean and passivate stainless steel or cleaning aluminum D) Manual pumping mode Use the mini wand to get into tight places where the hand wand cannot go. Plug the mini wand into the accessory The mini wand uses a manual pumping mode only. -
Page 13: G) List Of Supplies And Part Numbers
Threaded carbon cleaning solution 100 ml fiber brush Part no: 54-A 061 Part no: 54-B 157 6 per package To be mounted on the mini-wand 5 per package Ideal for tight corners, narrow surfaces and intricate areas SURFOX 305 User’s Guide... -
Page 14: Using The Marking/Etching Wand (Optional)
Using the marking/etching wand (optional) Using the marking/etching wand (optional) A) Marking kits Standard kit (54-B 080) includes: PRO kit (54-B 081) includes: • • 1 marking/etching wand with 1 marking/etching wand graphite insert with graphite insert • • 35 mm X 10 mm 35 mm X 10 mm and connecting cable and connecting cable... -
Page 15: Neutralizing
SURFOX-N neutralizer Part No. 500 ml 54-A 023 54-A 026 20 L 54-A 027 208 L 54-A 028 Permanent salt deposits due to unproper neutralization and rinsing. SURFOX 305 User’s Guide... -
Page 16: Accessories
Accessories Accessories Threaded carbon fiber brushes Part no: 54-B 155 Triangular shape : 54-B 156 Part no Round shape 5 per package Ideal for tight corners, narrow surfaces and intricate areas A) Selection and mounting of the cleaning . Resurface the insert using a bench grinding pads and tips wheel or angle grinder. -
Page 17: B) High Conductivity Cleaning Pads
No: 54-B 027 Use with insert 54-B 016 Narrow cleaning pad No: 54-B 028 Use with inserts 54-B 017 and 54-B 018 Large cleaning pad No: 54-B 043 Use with large graphite insert 54-B 009 SURFOX 305 User’s Guide... -
Page 18: C) Ptfe Clamp Rings
2. Insert cleaning pad. D) SURFOX electrolyte solutions Surfox electrolyte solutions are specially formulated phos-phoric acid cleaning solutions designed to be used only in WALTER SURFOX electro cleaning systems. SURFOX-G pH NEUTRAL Electrolyte Cleaning Solution Cleans up to 3-5 feet per minute. -
Page 19: Safety Features
Example: An internal angle, which if you touch 2 sides simultaneously, the contact surface area is doubled, amperage goes above 15 amps and the machine stops. Note: Automatic shut off if ground is not detected within 20 seconds. SURFOX 305 User’s Guide... -
Page 20: D) Ac/Dc Settings On The Surfox Machine
Safety features Safety features D) AC/DC settings on the SURFOX machine E) Welds that cannot be cleaned Example of cleaning and passivation with SURFOX in If the area around the weld is black (not blue) from contami- AC mode: nation, this is a problem of high heat generated during the welding process. -
Page 21: Technical Data
No other warranty, written or verbal, is authorized. In no event shall WALTER be liable for any indirect, incidental or consequential damages from the sale of the product. This disclaimer applies both during and after the term of this warranty. - Page 22 walter.com...
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