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Walter Surfox 103 User Manual

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User's Guide
60-C 780

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Summary of Contents for Walter Surfox 103

  • Page 1 User's Guide 60-C 780...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Page I - Introduction ................................3 II - Safety instructions ...............................4,5 III - Equipment controls ............................6 A) Control panel pictograms ..........................6 B) Front and back view of the machine ......................7 C) Wand control buttons ..........................8 IV - Control panel ..............................9 A) Main power switch ............................9 B) Solution pump switch ..........................9...
  • Page 3 TABLE OF CONTENTS Page X - Accessories ................17,18,19,20 A) Cleaning tips .

  • Page 4: I - Introduction

    With proper care and maintenance your SURFOX equipment will provide years of dependable service. To learn more about the other Walter products, visit our websites: In Canada: www.jwalter.ca www.jwalter.ca...

  • Page 5: Safety Instructions

    Refer to WALTER MSDS #S-01E for complete safety data information. 21. Use only WALTER Surfox-T weld cleaning solution with this unit and NEVER mix it with any other products. WALTER Surfox-T weld cleaning solution with this unit and NEVER mix it with any other products.

  • Page 6: Ii - Safety Instructions

    The machine must be carefully packed in a suitable container and properly protected. WALTER will not be held responsible for any damages resulting from leaked cleaning solution or WALTER will not be held responsible for any damages resulting from leaked cleaning solution or WALTER rough handling.

  • Page 7: Equipment Controls

    III - EQUIPMENT CONTROLS III - EQUIPMENT CONTROLS III - EQUIPMENT CONTROLS A) CONTROL PANEL PICTOGRAMS Outlet for Mini Wand or Marking Wand Indicator for wand tip power ON Manual pumping mode Automatic pumping mode...

  • Page 8: B) Front And Back View Of The Machine

    III - EQUIPMENT CONTROLS B) FRONT AND BACK VIEW OF THE MACHINE ) FRONT AND BACK VIEW OF THE MACHINE ON/OFF button Control panel Accessory outlet Ground connector Hand Wand hose (electrical and solution supply lines) Wand holder Cleaning pad mounting unit Surfox-T filling and reservoir...

  • Page 9: C) Wand Control Buttons

    Once the ON button is pressed, there will be continuous power at the tip until the OFF button is pressed. The Surfox 103 features a pivoting wand tip (tungsten tip). Simply loosen the plastic tightening sleeve and turn the tip for hard to reach places, then re-tighten the sleeve (do not over-tighten).

  • Page 10: Control Panel

    IV - CONTROL PANEL IV - CONTROL PANEL A) MAIN POWER SWITCH Turns the main power to the unit ON and OFF. B) SOLUTION PUMP SWITCH Manual pumping mode. Choose the manual pumping mode to control the amount of solution pumping to the tip.

  • Page 11: Start-Up Procedure

    V- V- V START-UP PROCEDURE V - START-UP PROCEDURE A) WHAT IS INCLUDED IN THE BOX 1- Surfox ma 1- Surfox ma 1- Surf chine 2- Hand Wand and connecting hose 3- Ground clamp 4- Accessory kit containing: - 3 cleaning pads - 1 PTFE clamping ring - 1 cleaning boot - 1 x 2.5mm hexagonal key for changing...

  • Page 12: D) Plugging In The Power Cord

    V- V- V START-UP PROCEDURE START-UP PROCEDURE START-UP PROC D D ) PLUGGING IN THE POWER CORD ) PLUGGING IN THE POWER CORD When an extension cord is needed, use wire size 14 (AWG) for up to 50 feet (15 meters) and size 12 (AWG) for 50 to 100 feet (15 to 30 meters).

  • Page 13: Using The Hand Wand To Clean And Passivate

    VI - USING THE HAND WAND TO CLEAN AND PASSIVATE VI - USING THE HAND WAND TO CLEAN AND PASSIVATE VI - USING THE HAND WAND TO CLEAN AND PASSIVATE A) SELECTING THE PROPER PUMPING MODE Automatic mode Manual mode Manual pumping mode.

  • Page 14: Using The Mini Wand (Optional) To Clean And Passivate

    VII- VII- VII USING THE MINI WAND (OPTIONAL) TO C USING THE MINI WAND (OPTIONAL) TO C USING THE MINI WAN D (OPTIONAL) TO CLEAN AND PASSIVATE D (OPTIONAL) TO C LEAN AND PASSIVATE VII - USING THE MINI WAND (OPTIONAL) VII - USING THE MINI WAND (OPTIONAL) TO CLEAN AND PASSIVATE A) MANUAL PUMPING MODE...

  • Page 15: Using The Marking Wand (Optional)

    VIII- VIII- VIII USING THE MARKING WAND (OPTIONAL) USING THE MARKING WAND (OPTIONAL) USING THE MARKING WAN VIII - USING THE MARKING WAND (OPTIONAL) VIII - USING THE MARKING WAND (OPTIONAL) Use the Marking Wand to permanently etch your company name, logo, part number or other desired information onto the surface of stainless steel, aluminum, brass, copper or steel.

  • Page 16: B) Marking Wand Supplies And Part Numbers

    VIII- VIII- VIII USING THE MARKING WAND (OPTIONAL) USING THE MARKING WAND (OPTIONAL) USING THE MARKING WAN 6- Neutralize the work piece with Surfox-N. 7- Neutralize the stencil with Surfox-N, rince with water and dry. Store the stencil between 2 sheets of cardboard and keep in a dry place.

  • Page 17: Neutralizing

    IX - NEUTRALIZING IX - NEUTRALIZING The Surfox-N liquid is a specially formulated neutralizer for the Surfox-T solution. It is a powerful ready-to-use formula which leaves no residue, is non-toxic, solvent free, water-based and biodegradable. Surfox-N; part no.: 54-A 023 (500ml sprayer) Directions for neutralizing Surfox-T cleaning solution: 1- Remove any excess Surfox-T solution using a soft clean cloth.

  • Page 18: Accessories

    X - ACCESSORIES X - ACCESSORIES A) CLEANING TIPS. They are made from high quality Tungsten alloy material. Other materials will not resist the harsh environment created by the electrochemical process. Cleaning tips are available in several different shapes and sizes: Tungsten Insert 90º: For large flat surfaces and external angles.

  • Page 19: B) Cleaning Pads

    X - ACCESSORIES B) CLEANING PADS. Cleaning pads are used on flat surfaces and external angles. They can also be used for internal corners or as a first step, as they clean much faster than cleaning boots. The cleaning pads are made from specially engineered polymer comprised of two (2) separate layers: one internal rigid layer which is in contact with the insert for increased heat and chemical resistance, and one soft external layer which is soft so that it will not damage or scratch the work piece during the cleaning operation.

  • Page 20: C) Cleaning Boots

    X - ACCESSORIES C) CLEANING BOOTS. Cleaning boots are made from a specially engineered polymer. They are composed of one rigid layer which is very thin and durable, but not very absorbent (does not hold liquid). This may require additional Surfox-T solution to keep the boot wet during cleaning. They are used for internal angles or tight corners because they are thinner and reduce the chance of arcing.

  • Page 21: D) Ptfe Clamp Rings

    To be used with tungsten insert 54-B 017 and cleaning pad 54-B 023. E) SURFOX-T SOLUTION. Surfox-T solution is a specially formulated phosphoric acid cleaning solution designed to be used only in Walter Surfox cleaning systems. Surfox-T Electrolyte cleaning solution (1.5L bottle) Part number 54-A 005 (4 x 1.5L bottles per case)

  • Page 22: Safety Features

    XI - SAFETY FEATURES XI - SAFETY FEATURES A) SPARKS ON THE TIP / WORK PIECE To avoid short circuits (arcing), the machine automatically stops when the insert touches the work piece (metal to metal contact). If the voltage sharply increases creating a short, the system will automatically cut the power to the tip to avoid any damage to the equipment.

  • Page 23: Technical Data

    XII - TECHNICAL DATA XII - TECHNICAL DATA MODEL: SURFOX 103 PART NUMBER: 54-D 113 INPUT VOLTAGE: 120 V, 50/60 Hz OUTPUT VOLTAGE: 30 V, AC INPUT CURRENT: 3 Amps OUTPUT CURRENT: 10 Amps, AC MAX. OUTPUT VOLTAGE: 33 V, AC...

  • Page 24: Warranty And Service

    No other warranty, written or verbal, is authorized. In no event shall WALTER be liable for any indirect, incidental or consequential damages from the sale of the WALTER be liable for any indirect, incidental or consequential damages from the sale of the WALTER product.
  • Page 25 SPARE PARTS LIST LISTE DE PIÈCES LISTA DE PARTES...
  • Page 26 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes 11 - 12 -13 26 - 27...
  • Page 27 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes...
  • Page 28 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes...
  • Page 29 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes 68 - 69...
  • Page 30 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes 92 - 93...
  • Page 31 48-R 136 CÂBLE DE MISE À LA TERRE PINZA DE TIERRA SURFOX 103 COVER 48-R 315 COUVERCLE SURFOX 103 TAPA COVERTORA SURFOX 103 SCREW 5X10 MM 48-S 128 VIS 5X10 MM TORNILLO 5 X 10 MM MAIN SWITCH 48-R 105...
  • Page 32 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes SCREW 4X10 MM 48-S 117 VIS 4X10 MM TORNILLO 4 X 10 MM STAINLESS STEEL WASHER 4X8 MM RONDELLE EN INOX 4X8 MM 48-K 107 ARANDELA INOX 4 X 8 MM...
  • Page 33 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes SELF-LOCKING NUT M5 48-R 288 ÉCROU DE VERROUILLAGE AUTOMATIQUE M5 TUERCA AUTOBLOCANTE MS LOCK WASHER 5X10 MM 48-K 108 RONDELLE DE VERROUILLAGE 5X10 MM ARANDELA 5 X 10 MM...
  • Page 34 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes FLANGE 48-R 177 BRIDE BRIDA MICRO-SWITCH COVER COUVERCLE POUR MICRO-INTERRUPTEUR 48-R 178 COBERTOR PARA MICRO INTERRUPTOR MICRO-SWITCH 48-R 179 MICRO-INTERRUPTEUR MICRO INTERRUPTOR STRAIN RELIEF CONNECTOR 48-R 180 CONNECTEUR POUR BRIDE DE CÂBLE...
  • Page 35 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes SET SCREW M5X6 48-S 530 ENSEMBLE DE VIS M5X6 TORNILLOS 5 X 6 MM VITON O-RING 3X1 MM 48-R 113 JOINT EN O EN VITON 3X1 MM...
  • Page 36 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes COVER 48-R 342 COUVERCLE COVERTOR SCREW 4X30 MM VIS 4X30 MM 48-S 124 TORNILLO 4 X 30 MM COMPLETE TANK 103 RÉSERVOIR COMPLET 103 48-R 343 TANQUE COMPLETO 103 FILTER Ø...
  • Page 37 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes PROTECTION FOR PC BOARD 48-R 352 PROTECTION POUR PANNEAU DE CIRCUITS IMPRIMÉS PROTECCION DE TRANSFORMADOR PUMP 120V POMPE 120V 48-R 233 BOMBA 120 V PUMP 230V...
  • Page 38 WALTER SURFOX 103 Spare parts list / Liste de pièces / Lista de Partes SURFOX 103 – ELECTRICAL DIAGRAM SURFOX 103 – DIAGRAMME ÉLECTRIQUE SURFOX 103 – DIAGRAMA ELÉCTRICO...

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