XtremepowerUS 75110 Installation And User Manual

Pool pump and sand filter system

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POOL PUMP AND SAND FILTER SYSTEM
0.75HP 115V 1-SPEED 13 INCH 4-WAY ABOVE-GROUND
ITEM: 75110
INSTALLATION AND USER'S GUIDE
75110
DANGER
Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

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Summary of Contents for XtremepowerUS 75110

  • Page 1 POOL PUMP AND SAND FILTER SYSTEM 0.75HP 115V 1-SPEED 13 INCH 4-WAY ABOVE-GROUND ITEM: 75110 INSTALLATION AND USER’S GUIDE 75110 DANGER Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS Legends and Symbols GENERAL SAFETY OVERVIEW (PRODUCT INFORMATION) PACKAGE CONTENTS PUMP AND SAND FILTER SYSTEM PRODUCT DIMENSIONS SPECIFICATIONS INSTALLATION PUMP LOCATION ELECTRICAL INSTALLATION INSTRUCTIONS Step 1: Pump Base Installation Step 2: Sand Filter Drain Installation Step 3: Adding Filter Media Step 4: Pressure Gauge Installation Step 5: Hose Adapter Installation...
  • Page 4: Important Safety Instructions

    NOTE related to hazards. USE OF NON-XTREMEPOWERUS REPLACEMENT PARTS VOIDS WARRANTY ATTENTION INSTALLER: This manual contains vital information regarding the installation, operation, and safe use of this product. It is essential to provide this manual to the end user of the product. Failure to read and follow all instructions could lead to severe injuries.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS DANGER Risk of electrical shock. Connect this product solely to a branch circuit that is safeguarded by a ground-fault circuit interrupter (GFCI). If you are unable to confirm the presence of a GFCI protection on the circuit, please seek assistance from a qualified electrician. WARNING Please note that this unit must only be connected to a supply circuit protected by a ground-fault circuit-interrupter (GFCI).
  • Page 6: General Safety

    IMPORTANT SAFETY INSTRUCTIONS GENERAL SAFETY WARNING • The pump and sand filter system is not designed to be submersible. • Do not attempt to open the inside of the drive or motor enclosure, as there is a capacitor bank that can retain a potentially dangerous electrical charge, even when the unit is not powered.
  • Page 7 IMPORTANT SAFETY INSTRUCTIONS DANGER DANGER DANGER DANGER DANGER SUCTION ENTRAPMENT HAZARD WARNING To minimize the risk of injury caused by suction entrapment hazards, please follow these safety guidelines: • Use only properly installed and secured ANSI/ASME A112.19.8 approved anti-entrapment suction covers for each drain.
  • Page 8: Overview (Product Information)

    OVERVIEW (PRODUCT INFORMATION) OVERVIEW (PRODUCT INFORMATION) PACKAGE CONTENTS PARTS # PARTS # PARTS # PARTS # PUMP WITH STRAINER 4-WAY VALVE FILTER TANK FLANGE CLAMP 1 PC(S) 1 PC(S) 1 PC(S) 1 SET(S) PARTS # PARTS # PARTS # PARTS # FILTER DRAIN NOZZLE PUMP &...
  • Page 9: Pump And Sand Filter System

    OVERVIEW (PRODUCT INFORMATION) PUMP AND SAND FILTER SYSTEM 4-WAY VALVE PRESSURE GAGE KL1.6 FILTER TANK PIPE PUMP FILTER DRAIN NOZZLE PUMP BASE STRAINER LID STRAINER DRAIN PLUG WINTER KL1.6 FILTER RINSE BACKWASH...
  • Page 10: Product Dimensions

    OVERVIEW (PRODUCT INFORMATION) PRODUCT DIMENSIONS 12.99” 330mm 5.87” 6.93” 149mm 176mm 0.99” 25.10mm 0.16” 14.96” 380mm 1.86” 47.30mm 9.13” 7.83” 232mm 199mm 5.24” 7.24” 9.17” 133mm 184mm 233mm 3.23” 82mm 7.23” 5.31” 181mm 135mm 2.18” 63mm 9.92” 5.94” 252mm 151mm...
  • Page 11: Specifications

    OVERVIEW (PRODUCT INFORMATION) SPECIFICATIONS 115 V / 60 Hz Input Voltage / Frequency 3.6 Amps Input Current Single (1) Speed Speed 3450 RPM 0.75 HP Horsepower 14 AWG Wire 2400 GPH (Gallons Per Hour) Maximum Continuous Load -40°F to +140°F (-40°C to +60°C) Ambient Conditions Storage +32°F to +122°F (0°C to +50°C)
  • Page 12: Installation

    INSTALLATION INSTALLATION INSTALLATION INSTALLATION PUMP LOCATION NOTE • This pump should not be installed within an outer enclosure or beneath the skirt of a hot tub or spa, unless there are specific markings indicating its suitability for such installation. • It is essential to mechanically secure the pump and sand filter system to the pump base during installation.
  • Page 13: Electrical

    INSTALLATION ELECTRICAL RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. DANGER It's crucial to follow the National Electrical Code and all relevant local codes and ordinances. Going against these rules can result in a high risk of electrical shock, potentially leading to severe injury, death, or property damage for individuals involved.
  • Page 14: Installation Instructions

    INSTALLATION INSTALLATION INSTRUCTIONS For detailed guidance on safe installation, please refer to the IMPORTANT SAFETY INSTRUC- TIONS. These instructions are vital to ensure the pump is set up correctly, maintaining safety and optimal performance. Step 1: Pump Base Installation A. Place the pump base on a flat surface. NOTE The equipment must be placed on a level surface with adequate ground hardness;...
  • Page 15: Step 2: Sand Filter Drain Installation

    INSTALLATION Step 2: Sand Filter Drain Installation A. Disassemble parts# 6 Filter Drain Nozzle, and arrange the drainage components in the following order as showing in Figure C: #6.1, #6.2, #6.3, #6.4, #6.5, and #6.6. B. Apply #6.5 onto #6.6 (Figure D). Then, insert the assembled #6.5 and #6.6 into parts# 4 filter tank's opening.
  • Page 16: Step 3: Adding Filter Media

    INSTALLATION Step 3: Adding Filter Media A. Place parts# 5 filter assembly in the center of parts# 4 sand filter , ensuring the pipe of parts# 5 remains upright during the media loading process. (Figure E) B. Place parts# 17 funnel at the top of parts# 4 filter tank by aligning it with parts# 5 filter assembly.
  • Page 17 INSTALLATION INSTALLATION Step 3: Adding Filter Media (Continued) Cotton Ball -> Step 3: C.1 Sand -> Step 3: C.2 C1. Cotton Ball: Fill the filter tank evenly with swimming pool filter cotton balls (not included), then remove parts# 17 funnel. (Figure F) C2.
  • Page 18: Step 4: Pressure Gauge Installation

    INSTALLATION Step 4: Pressure Gauge Installation A. Apply parts# 3 large o-ring at the bottom of parts# 1 valve and place them on the top of parts# 4 filter tank. (Figure H) Remove the pressure gauge port plug from the pressure gauge port on the side of parts# 1 valve.
  • Page 19: Step 5: Hose Adapter Installation

    INSTALLATION Step 5: Hose Adapter Installation A. Place parts# 10 small o-ring on the threaded end of each parts# 11 hose adapter. (Figure L) B. Install parts# 11 hose adapters onto the specified ports on part# 1 valve and part# 15d pump (Figure M), then manually tighten the hose adapters.
  • Page 20: Step 6: Tank Attachment

    INSTALLATION Step 6: Tank Attachment A. Attach parts# 4 tank to the pump and filter base by aligning and inserting the tank feet into the sockets on parts# 7 base. (Figure N) B. Twist clockwise to secure. (Figure N) Figure N TANK FOOT TANK FOOT SOCKET...
  • Page 21: Step 7: Flange Clamp Installation

    INSTALLATION Step 7: Flange Clamp Installation A. Install and tighten part# 2 flange clamps around the neck of part# 4 filter tank. (Figure O) B. Securing both end screws. (Figure O) Figure O PARTS #...
  • Page 22: Step 8: Hose Attachment

    INSTALLATION Step 8: Hose Attachment A. Slide part# 12 hose clamp(s) onto part# 13a hose(s). (Figure P) B. (Optional) Apply silicone sealant (not included) to part# 11 hose adapter(s) to prevent leaks. Figure P SILICONE SEALANT (NOT INCLUDED) PARTS # PARTS # PARTS # Figure WATER FLOW DIRECTION DIAGRAM...
  • Page 23 INSTALLATION Step 8: Hose Attachment (Continued) C. Connect part# 13a hose(s) to part# 11 hose adapter(s) and tighten part# 12 hose clamp(s). (Figure Q) D. (Optional / Recommended) Attach a discharge hose (not included) to the “WASTE” port on the valve to divert water away from the pool bottom during flushing or backwashing. Figure Q WASTE OUTLET...
  • Page 24: Step 9: Power Connection

    INSTALLATION Step 9: Power Connection A. Refer to the details below for the minimum distance in inches between the ground fault protection socket and the pump and sand filter system. (Figure R) B. Use an 18 AWG extension cord capable of handling the electrical load of the filter pump. Figure R MINIMUM 10”...
  • Page 25: Operation

    • Before conducting the test, ensure all XtremepowerUS pump and system components are removed from the plumbing system. This ensures that the test is performed independently of the pump and its components.
  • Page 26: Priming The Pump

    OPERATION PRIMING THE PUMP • To begin, fill the strainer housing with water up to the level of the suction pipe. If any water leakage is observed from the pump or filter, DO NOT start the pump. In such cases, it is essential to address the leakage issue before proceeding.
  • Page 27: After Priming The Pump

    OPERATION Primng Instructions: (Continued) • Open all pool suction and WASTE lines for free water flow to the WASTE line. Press down and turn the top mount valve handle to the “BACKWASH” position. • Inspect the valve clamp for proper tightness. •...
  • Page 28: Valve Functions

    OPERATION VALVE FUNCTIONS CAUTION Never operate the pump without water. BACKWASH (Initial Run) Use this setting to clean the filter. When the filter pressure gauge rises 5-10 PSI (0.0.34-0.69 BAR, this reading may vary depending on the pool's pump and general piping system) above the start-up clean pressure.
  • Page 29: Rinse (Initial Run)

    OPERATION RINSE (Initial Run) This ensures that all the dirty water from backwashing is rinsed out of the filter and goes to waste, preventing possible return to the pool. • After backwashing, keep the pump off and set the valve to "RINSE" position and start the pump for about 0.5 to 1 minute.
  • Page 30: Filtration (Normal Operation)

    OPERATION FILTRATION (Regular Operation) For normal filtering and regular vacuuming. • Turn off the pump. Set the valve to the "FILTRATION" position for regular pool filtration. Then, start the pump. • Occasionally check the pressure gauge to ensure pressure remains within the normal range 5-10 PSI (0.0.34-0.69 BAR), this reading may vary depending on the pool's pump and general piping system.
  • Page 31: Winter (For Winterizing)

    OPERATION WINTER (For Winterizing) Separate bonding surfaces to prevent freezing damage. NOTE Clearing out all residual water will reduce the risk of freeze damage. • Setting the Valve for Winterization With the pump remaining off, set the valve to the "WINTER" position to open all ports to prevent ◦...
  • Page 32 OPERATION WINTER (For Winterizing) (Continued) DANGER Before attempting any corrective actions, ensure that the pump is in the OFF position. To avoid any potential electrical hazards, wait until the remaining power in the capacitor is fully discharged before proceeding with any work on the pump. •...
  • Page 33: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DANGER Turn the pump OFF and disconnect the power source before any corrective work. Wait for the pump's capacitor to discharge completely to prevent electrical hazards. ISSUE CAUSE CORRECTIVE ACTION Improper or loose wiring connections; open Check all connections switches or relays Tripped circuit breakers Reset tripped breakers...
  • Page 34 TROUBLESHOOTING ISSUE CAUSE CORRECTIVE ACTION Incorrect Voltage Check input voltage and wiring connection Incorrect Wiring Check wiring connections Manually check rotation of motor shaft for free Mechanical binding movement with no obstruction Pump Hums but Ensure that the pump is properly primed before its will Not Start first use.
  • Page 35 TROUBLESHOOTING ISSUE CAUSE CORRECTIVE ACTION Contact a qualified repair professional. Block off the bottom port of the skimmer to determine if pump will develop a vacuum. You should have 5”- 6” of vacuum at the strainer cover (Only your Pool dealer can confirm this with a vacuum gauge).You may be able to check by removing the skimmer basket and holding your hand over the bottom port...
  • Page 36 TROUBLESHOOTING ISSUE CAUSE CORRECTIVE ACTION Air leak in suction Re-tighten using Teflon tape. (bubbles issuing from return fittings). Low Flow (Cont) Plugged, restricted, or Contact a qualified repair professional. damaged impeller. Clear blockage and replace the impeller seal. Air leak in suction piping, cavitation caused by Correct suction condition or throttle return lines, if restricted or undersized...
  • Page 37 TROUBLESHOOTING ISSUE CAUSE CORRECTIVE ACTION Water Leakage The damaged o-ring installed. Adjust or replace the o-ring. (Inlet, Outlet, and Drainage Port) The locking ring is not properly Tighten the screws of the locking ring to ensure installed. proper installation. Water Discharging (From The Drain- The sealing ring of the Replace with a new valve.
  • Page 38: Maintenance

    MAINTENANCE MAINTENANCE PUMP MAINTENANCE DANGER Always ensure the power to the pump is disconnected before starting any work. • Motors are designed to be self-lubricating, eliminating the need for additional lubrication. • Check the motor for any blockage of air vents on the motor shell. If any debris is found, remove it after turning off the power source.
  • Page 39: Water Chemistry

    MAINTENANCE WATER CHEMISTRY Maintaining proper water chemistry is essential for clean, sanitary water and to control algae growth in the pool or spa. Chlorine Use dry or liquid chlorine (calcium or sodium hypochlorite) daily to ensure clean and sanitary water. Chlorine dissipates due to dirt, germs, sunlight, and wind exposure.
  • Page 40: Replacement Parts

    REPLACEMENT PARTS REPLACEMENT PARTS PARTS DIAGRAM Pump and Sand Filter System ITEM PARTS NO. DESCRIPTION ITEM PARTS NO. DESCRIPTION 647303071001 4-WAY VALVE 65431021080 O-RING 647303076 FLANGE CLAMP 647303014 HOSE ADAPTOR 65431041080 O-RING 97208 HOSE CLAMP 647303013931 FILTER TANK 65749014011 1 1/” (32MM)X45CM HOSE 647303074 FILTER ASSEMBLY 72715...
  • Page 41: Disclaimer

    DISCLAIMER DISCLAIMER PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor have provided the parts list and assembly diagram in this manual for reference purposes only. They do not make any representation or warranty to the buyer that they are qualified to make repairs to the product or replace any parts of the product. In fact, the manufacturer and/or distributor expressly state that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer.

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