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rough country 88201 Manual

Toyota 2010-2024 4runner roof rack

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Thank you for choosing Rough Country for your aftermarket accessory needs.
Rough Country recommends a certified technician install this system. In addition to these instructions, professional
knowledge of disassembly/reassembly procedures as well as post installation checks must be known. Attempts to install
this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
Please read instructions before beginning installation. Check the kit hardware against the parts list on this page and the
product layout on the last page. Be sure you have all needed parts and know where they go. Also please review tools
needed list and make sure you have needed tools.
As a general rule, the taller a vehicle is, the easier it will roll. Seat belts and shoulder harnesses should be
worn at all times. Avoid situations where a side rollover may occur.
We will not be responsible for any product that is altered.
If questions exist we will be happy to answer any questions concerning the design, function, and correct use of our prod-
ucts.
Any vehicle equipped with any Rough Country product should have a "Warning to Driver" decal installed on the inside of
the windshield or on the vehicle's dash. The decal should act as a constant reminder for whoever is operating the vehi-
cle of its unique handling characteristics.
INSTALLING DEALER - it is your responsibility to install the warning decal and forward these installation instructions on
to the vehicle owner for review. These instructions should be kept in the vehicle for its service life.
Torque Specs:
Size
Grade 5
5/16"
15 ft/lbs
3/8"
30 ft/lbs
7/16"
45 ft/lbs
1/2"
65 ft/lbs
9/16"
95 ft/lbs
5/8"
135ft/lbs
3/4"
185ft/lbs
TOYOTA 2010-2024 4RUNNER ROOF RACK
PRODUCT USE INFORMATION
NOTICE TO DEALER AND VEHICLE OWNER
Grade 8
Size
20ft/lbs
6MM
35ft/lbs
8MM
60ft/lbs
10MM
90ft/lbs
12MM
130ft/lbs
14MM
175ft/lbs
16MM
280ft/lbs
18MM
Class 8.8
Class 10.9
5ft/lbs
9ft/lbs
18ft/lbs
23ft/lbs
32ft/lbs
45ft/lbs
55ft/lbs
75ft/lbs
85ft/lbs
120ft/lbs
130ft/lbs
165ft/lbs
170ft/lbs
240ft/lbs
921882010

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Summary of Contents for rough country 88201

  • Page 1 NOTICE TO DEALER AND VEHICLE OWNER Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the inside of the windshield or on the vehicle’s dash. The decal should act as a constant reminder for whoever is operating the vehi- cle of its unique handling characteristics.
  • Page 2: Kit Contents

    88201BAG1 KIT CONTENTS: 16 - 6mm x 15mm Button Head Bolt 60 - 8mm T-Slot Nut 2 - 81” Extruded Rail 60 - 8mm x 16mm Button Head Bolt 2 - 40.3” Extruded Rail 72 - 8mm Lock Washer 4 - Corner Joint 8 - 8mm Flat Washer 4 - Cross Brace 8 - 8mm x 35mm Bolt...
  • Page 3 1. Pull the four factory roof rack mount covers off the factory cross bar using a plastic prying tool. See Photo 1. 2. Remove the factory cross bar bolts using a 12mm wrench. Remove factory crossbar. See Photo 2. Photo 1 Photo 2 Remove front/rear crossbar caps.
  • Page 4 7. Install the supplied 8mm hardware onto the front brackets as shown in Photo 7. 8. Use a tape measurer on both driver and passenger side and make a mark in the weather stripping using a paint pen 18”-24” from the front of the middle bracket to the front of the vehicle. Clean area around the mark using an alcohol pad.
  • Page 5 Tie-Down Bracket Installation 1. Install the supplied 8mm x 16mm button head bolts, 8mm lock washers, and 8mm t-slot nuts into the tie-down brack- et. See Photos 1 & 2 Photo 1 Photo 2 Install bolts, washers, & t-nuts. Install bolts, washers, & t-nuts. 2.
  • Page 6: Post-Installation Instructions

    3. Install “Warning to Driver” decal on sun visor. By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable , State, and Local laws and regulations regarding the purchase, ownership, and use of the item. It shall be the buyers responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold.