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Centurion VANTAGE SMART 400 Installation Manual

Swing gate operators
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V-SERIES SMART
INSTALLATION MANUAL
Centurion Systems (Pty) Ltd
www.centsys.com
SWING GATE OPERATORS

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Summary of Contents for Centurion VANTAGE SMART 400

  • Page 1 SWING GATE OPERATORS V-SERIES SMART INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com...
  • Page 2 08h00 to 16h30 GMT+2, Saturdays 08h00 to 14h00 GMT+2 Centurion Systems (Pty) Ltd reserves the right to make changes to the product described in this manual without notice and without obligation to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this manual.
  • Page 3 Contents CONTENTS INTRODUCTION Page 5 1.1. Important Safety Information 1.2. Safe Disposal of Batteries 1.3. Lightning Protection PRODUCT SPECIFICATIONS Page 8 2.1. Physical Dimensions 2.2. Technical Specifications 2.3. Allowable Gate Masses 2.4. Wind Loads PRODUCT IDENTIFICATION Page 12 3.1. Vx SMART Wall Box REQUIRED TOOLS AND EQUIPMENT Page 13 NEW SITE INSTALLATION PREPARATION...
  • Page 4 Maintenance and Checks 10.7. Authorised Service: 10.8. Product Use and Liability 10.9. Centurion Systems (Pty) Ltd Disclaimer 10.10. MyCentsys Pro and MyCentsys Remote WARRANTY INFORMATION Page 49 Images in this Installation Manual may vary depending on the SMART Operator chosen for installation.
  • Page 5 SECTION 1 INTRODUCTION 1. Introduction FAST TRACK HYPERLINKS 1.1. Important Safety Information 1.2. Safe Disposal of Batteries 1.3. Lightning Protection The VANTAGE SMART linear swing gate motor, available in three models with actuation strokes of 300mm, 400mm and 500mm, respectively, has been designed to automate a wide variety of swing gates, from single or double light-domestic gates to heavy industrial double swing gates.
  • Page 6 Always check the obstruction detection system, and safety devices for correct operation • Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused by improper use of the product, or for use other than that for which the automated system was intended •...
  • Page 7 SECTION 1 INTRODUCTION 1.2. Safe Disposal of Batteries ATTENTION! • Do not incinerate • Do not short the Battery terminals • Do not charge in a gas tight container • Do not open • Recharge after use • Flush with water at once if contact is made with electrolyte (acid) 1.3.
  • Page 8 SECTION 2 PRODUCT SPECIFICATIONS 2. Product Specifications FAST TRACK HYPERLINKS 2.1. Physical Dimensions 2.2. Technical Specifications 2.3. Allowable Gate Masses 2.4. Wind Loads 2.1. Physical Dimensions 2.1.1. VANTAGE 300 SMART 1170mm extended 870mm retracted 300mm extended Ø100mm piston stroke FIGURE 1. VANTAGE 300 SMART OVERALL DIMENSIONS 2.1.2.
  • Page 9 SECTION 2 PRODUCT SPECIFICATIONS 2.1.3. VANTAGE 500 SMART 1570mm extended 1070mm retracted 500mm extended piston Ø100mm stroke FIGURE 3. VANTAGE 500 SMART OVERALL DIMENSIONS 2.2. Technical Specifications 2.2.1. Main Operator VANTAGE VANTAGE VANTAGE 300 SMART 400 SMART 500 SMART Input voltage 90V - 240V AC ±...
  • Page 10 SECTION 2 PRODUCT SPECIFICATIONS 2.2.2. SMART Controller Maximum motor current per channel 15A (fused) Maximum input voltage 14.4V DC Standby current draw 51mA Maximum solenoid current draw 3A DC / AC (10 Seconds) Maximum auxillary output current 3A (Resettable Electronic Fuse) Collision detection Current sense and optical Position and trajectory control...
  • Page 11 SECTION 2 PRODUCT SPECIFICATIONS Maximum allowable gate mass for the VANTAGE 500 SMART operator Gate Up to Up to Up to Up to Up to Up to Swing 1.5m 2.5m 3.5m Angle 90° 750kg 750kg 750kg 550kg 410kg 310kg 100° 750kg 750kg 600kg...
  • Page 12 SECTION 3 PRODUCT IDENTIFICATION 3. Product Identification 3.1. Main Kit FIGURE 4. PRODUCT IDENTIFICATION - MAIN KIT Gate Bracket Pin Gate Bracket 14mm Snap Ring M5 Barrel Nut VANTAGE SMART Gate Operator Origin Clamp Wall Bracket Stainless steel cap screw M5 x 25 Wall Bracket Mounting Plate 10.
  • Page 13 SECTION 4 REQUIRED TOOLS AND EQUIPMENT 4. Required Tools and Equipment Screwdrivers 6mm Phillips 3.5mm Flat Hammer Pliers Electric Spanners drilling 17mm/15mm machine preferably socket G-clamps Connector Crimping block tool and Pin lugs Allen Hole saw 20mm Angle grinder Pin punch Measuring tape Ø12mm masonry drill bit...
  • Page 14 SECTION 5 NEW SITE INSTALLATION PREPARATION 5. New Site Installation Preparation FAST TRACK HYPERLINKS 5.1. General Considerations for the Installation 5.2. Determine Gate Opening Angle 5.3. Key Terms in this Section 5.4. Side Wall Limitation - Inward-Opening 5.5. Pillar Hinge Depth Limitation - 90° Inward-Opening 5.6.
  • Page 15 SECTION 5 NEW SITE INSTALLATION PREPARATION 5.2. Determine Gate Opening Angle Use this procedure to accurately determine the gate opening angle: 5.2.1. Step 1 Close the gate and measure a distance of one metre from the centreline of the gate hinge.
  • Page 16 SECTION 5 NEW SITE INSTALLATION PREPARATION 5.3. Key Terms Used in this Section 5.3.1. Pillar maximum The maximum allowable distance measured from the centre of the gate hinge to the edge of the pillar. 5.3.2. Wall minimum This value denotes the minimum amount of space needed to install the operator and is measured from the side wall to the gate when the gate is in the open position.
  • Page 17 SECTION 5 NEW SITE INSTALLATION PREPARATION Operator Pillar Maximum Swing Gate Angle VANTAGE 300 SMART 90mm 90° VANTAGE 300 SMART 100mm 100° VANTAGE 400 SMART 165mm 90° VANTAGE 500 SMART 245mm 90° TABLE 11 5.6. Mounting the Wall Bracket The following recommended methods may be used to install the operator. 5.6.1.
  • Page 18 SECTION 5 NEW SITE INSTALLATION PREPARATION 5.6.3. Welding Applications: • Steel pillars Steel pillar Wall Bracket Welding machine FIGURE 12 5.6.4. Sleeve anchors Applications: • Lighter gates • Domestic Pillar Wall Bracket Sleeve anchor FIGURE 13 BACK TO SECTION INDEX BACK TO CONTENTS www.centsys.com page 18...
  • Page 19 SECTION 5 NEW SITE INSTALLATION PREPARATION 5.6.5. Rawl bolts Applications: • Lighter gates • Domestic Pillar Wall Bracket Rawl bolt FIGURE 14 5.7. Mounting the Gate Bracket 5.7.1. Welding Applications: • Domestic • Medium gates • Frequent use Gate Gate Bracket Welding machine FIGURE 15...
  • Page 20 SECTION 5 NEW SITE INSTALLATION PREPARATION 5.7.2. Through-bolts (high-tensile) Applications: • Domestic • Light gates • Infrequent use TEK screws and mild steel bolts are not recommended. Through-bolts Gate Gate Bracket FIGURE 16 BACK TO SECTION INDEX BACK TO CONTENTS www.centsys.com page 20...
  • Page 21 SECTION 5 NEW SITE INSTALLATION PREPARATION 5.8 Cabling Requirements FIGURE 17. CABLING REQUIREMENTS Legend 90V - 240V AC Mains cable via Mains isolator switch (3 core LNE 0,5mm or low-voltage 16V AC battery charger supply (2 core 1,5mm²). Intercom cable (n1 + 6 core) to house. Master Motor (MTR M) or Slave Motor (MTR S) cable.
  • Page 22 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING 6. Operator Installation - Inward-Opening 6.1. New Site Installations Figure 18 illustrates the values corresponding to the Inward-Opening Gate Installation Tables. Gate in closed Wall position VANTAGE SMART operator The length of the wall bracket should equal B minus E. When looking at the example above, the wall bracket should measure 240mm (B) - 160mm (E) = 80mm (wall bracket length) FIGURE 18.
  • Page 23 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING VANTAGE 300 SMART Inward-Opening Gate Geometry Tables: 90° Inward-Opening Gate E-Value A-Value B-Value Depth of gate hinge to pillar <60mm 165mm 130mm <70mm 155mm 140mm <80mm 145mm 150mm <90mm 130mm 160mm TABLE 13 1. Optimum installation. 100°...
  • Page 24 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING 120° Inward-Opening Gate E-Value A-Value B-Value Depth of gate hinge to pillar 212mm 90mm Pillar can't interfere with gate 205mm 100mm TABLE 18 1. Optimum installation. VANTAGE 500 SMART Inward-Opening Gate Geometry Tables: 90° Inward-Opening Gate E-Value A-Value B-Value...
  • Page 25 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING 120° Inward-Opening Gate E-Value A-Value B-Value Depth of gate hinge to pillar 270mm 110mm 263mm 120mm 257mm 130mm Pillar can't interfere with gate 250mm 140mm 243mm 150mm TABLE 22 1. Optimum installation. Determine a suitable height for the Wall Bracket. Ensure that this mounting height will allow the Gate Bracket to be securely mounted to the Gate Leaf.
  • Page 26 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING Mark the calculated length required on the Wall Bracket taking the B-Value, E-Value and Pillar shape into account as per Figure 19 above. Cut off excess length. Insert the Wall Bracket into the mounting plate. Weld the brackets together.
  • Page 27 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING Fit the Gate Bracket to the VANTAGE SMART and secure it with a snap ring. As additional security to the snap ring, fit a padlock and the optional padlock shield. Gate Bracket Padlock Origin clamp VANTAGE SMART...
  • Page 28 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING Manually rotate the piston to the fully extended-position, and then retract it by half to one full turn. With the gate in the closed position, use a G-clamp or spot weld the Gate Bracket in position to temporarily hold the Gate Bracket in place.
  • Page 29 SECTION 6 OPERATOR INSTALLATION - INWARD-OPENING If the gate opening angle is sufficient and the operator is utilising the majority of its stroke, then secure the Gate Bracket using the most appropriate means. Remove the operator before welding, if welding is required. If this is not the case or the operator does not have enough stroke for the gate to open fully, re-check the A- and B-Values on Page 23 - Page...
  • Page 30 SECTION 7 OPERATOR INSTALLATION - OUTWARD-OPENING 7. Operator Installation - Outward-Opening 7.1. New Site Installations Depending on the gate opening angle determined in Section 6.2, refer to Figures 28 to 30 for the correct installation geometry. In most cases, it will be necessary to make up a suitable extension bracket in which to mount the operator’s Wall Bracket.
  • Page 31 SECTION 7 OPERATOR INSTALLATION - OUTWARD-OPENING VANTAGE 400 SMART Outward-Opening Gate Geometry Tables: Gate Opening Angle A-Value B-Value 90° 220mm 170mm 100° 210mm 150mm 110° 200mm 130mm 120° 185mm 135mm TABLE 24 VANTAGE 500 SMART Outward-Opening Gate: Gate in open position Gate opening...
  • Page 32 SECTION 7 OPERATOR INSTALLATION - OUTWARD-OPENING Determine a suitable height for the Wall Bracket. Ensure that this mounting height will allow the Gate Bracket to be securely mounted to the Gate Leaf. Take care to make sure the operator is mounted level. Gate Gate Bracket position FIGURE 31.
  • Page 33 SECTION 7 OPERATOR INSTALLATION - OUTWARD-OPENING Mount the Wall Bracket according to the A- and B-Values obtained in Table 13 - Table It is critical that the Wall Bracket is securely mounted and is adequately rigid. Section 5 - "New Site Installation Preparation".
  • Page 34 SECTION 7 OPERATOR INSTALLATION - OUTWARD-OPENING Fit the motor end of the operator to the Wall Bracket. Support the operator to prevent damage. Wall VANTAGE SMART Wall operator Bracket FIGURE 35 Manually rotate the piston to the fully-retracted position, and then extend it by half to one full turn.
  • Page 35 SECTION 7 OPERATOR INSTALLATION - OUTWARD-OPENING Manually release the operator using the key provided with the kit, and swing the gate to the desired open position. G-clamp or spot G-clamp weld Set the origin clamp to the open limit Gate in open position Vantage SMART Operator...
  • Page 36 SECTION 7 OPERATOR INSTALLATION - OUTWARD-OPENING Gate Bracket Gate Welding machine FIGURE 38 Attach warning labels to the inside and outside of the gate as shown. The Mechanical part of the installation is now complete. Warning Labels FIGURE 39 BACK TO CONTENTS www.centsys.com page 36...
  • Page 37 SECTION 8 ELECTRICAL SETUP 8. Electrical Setup FAST TRACK HYPERLINKS 8.1. Secure Vx SMART Wallbox to the Wall 8.2. Wiring 8.2.1. Wiring Diagram Symbols 8.2.2. Wiring the Master Operator 8.2.3. Wiring the Slave Operator 8.2.4. Wired Closing Safety Baems (i5) 8.2.5.
  • Page 38 SECTION 8 ELECTRICAL SETUP 8.2. Wiring When wiring each operator back to the Vx SMART Wall Box, it is recommended to mount a small junction box adjacent to each operator. Terminate the cable provided on the operator into this junction box and then route a new cable from the junction box to the Vx SMART Wall Box.
  • Page 39 SECTION 8 ELECTRICAL SETUP 8.2.2. Wiring the Master Operator Junction Box Vx SMART Controller Thin Purple Thin Blue or Orange Thin Grey or Red Thin Black Thick Blue Thick Black FIGURE 43 8.2.3. Wiring the Slave Operator Junction Box Vx SMART Controller Thin Purple Thin Blue or Orange...
  • Page 40 SECTION 8 ELECTRICAL SETUP 8.2.5. Double Wired Closing Safety Beams (i5) Vx SMART Transmitter Controller IRB Receiver 12V/24V - 12V/24V - 12V/24V + 12V/24V + Transmitter IRB Receiver 12V/24V - 12V/24V - 12V/24V + 12V/24V + *Configured in App **Configured in App (Beam Test) IRBC (I1), Beam Common (I/O5), or IRBC (I2),...
  • Page 41 SECTION 8 ELECTRICAL SETUP 8.2.8. Double Wired Closing Safety Beams (Photon) Vx SMART Controller IRB Receiver 12V/24V + Transmitter 12V/24V - IRB Receiver 12V/24V + 12V/24V - Transmitter *Configured in App **Configured in App (Beam Test) IRBC (I1), Beam Common (I/O5), or IRBC (I2), Beam Common (O6) IRBC (I3) (Default),...
  • Page 42 SECTION 8 ELECTRICAL SETUP 8.2.11. GLX900 Electronic Lock Vx SMART Controller Gate Lock O6* *Configured in App Gate Lock (I/O5), or Gate Lock (O6) FIGURE 52 8.2.12. Wiring for MagLock to Vx SMART Controller Vx SMART Configure the External Power Controller MagLock supply as...
  • Page 43 SECTION 8 ELECTRICAL SETUP 8.2.14. External Radio Receiver & Loop Detector Vx SMART Controller 12V/24V + 12V/24V - Loop Detector External Radio Receiver 12V/24V + 12V/24V - *Configured in App **Configured in App TRG (I1) (Default), FRX (I1), TRG (I2), FRX (I2), TRG (I3), FRX (I3),...
  • Page 44 SECTION 8 ELECTRICAL SETUP 8.2.16. Pedestrian Keyswitch Keyswitch Vx SMART Controller / Keypad 12V/24V + 12V/24V - *Configured in App PED (I1), PED (I2) (Default), PED (I3), PED (I/O4), or PED (I/O5) FIGURE 57 8.2.17. G-ULTRA to Vx SMART Controller Vx SMART Controller G-ULTRA...
  • Page 45 SECTION 8 ELECTRICAL SETUP 8.2.19. Pillar Light Pushbutton - Normally-Open Vx SMART Pillar Light Controller Push button (Normally-Open) *Configured in App LIGHT (I1), LIGHT (I2), LIGHT (I3), LIGHT (I/O4), or LIGHT (I/O5) FIGURE 60 8.2.20. Pillar Light Wiring Vx SMART Charger Pillar Light Controller...
  • Page 46 SECTION 8 ELECTRICAL SETUP 8.4. Commissioning the System Scan the QR Code in Figure 63. Select the App Store applicable to the operating system being used, either Apple App Store, Android Google Play Store or the Huawei App Gallery. Download and install the application. Download on the App Store Minimum Requirements:...
  • Page 47 NO WIRES REQUIRED Solar Supply Solution Photon SMART Safety Beams Alternative means of powering the system - Fully-wireless infrared beams. Always consult your CENTURION dealer recommended on any SMART automated installation Pedestrian Keyswitch Gate Stations Basic key-operated switch for allowing access...
  • Page 48 SECTION 10 INSTALLATION HANDOVER 10. Installation Handover Checklist The final step in delivering a comprehensive service to the customer, is to ensure a smooth handover of the site. Proper training for users is crucial for the safe and effective operation of the automated gate system. Follow this guide to provide thorough training to users: Never assume the user knows how to safely operate an automated gate.
  • Page 49 10.9. Centurion Systems (Pty) Ltd Disclaimer: • Communicate Centurion Systems’ disclaimer about product liability • Centurion Systems (Pty) Ltd does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was designed.
  • Page 50 Has been repaired by any workshop and / or person NOT previously authorised by the manufacturer. Has been repaired with components not previously tested, passed or authorised by Centurion Systems (Pty) Ltd, South Africa or one of its subsidiary companies. BACK TO CONTENTS www.centsys.com...
  • Page 51 South Africa and/or other countries, in favour of Centurion Systems (Pty) Ltd, South Africa. The CENTURION and CENTSYS logos, all product and brand names in this document that are accompanied by the TM symbol are trademarks of Centurion Systems (Pty) Ltd, in South Africa and other territories; all rights are reserved.