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Centurion D Series Installation Manual

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D-SERIES SMART
INSTALLATION MANUAL
Centurion Systems (Pty) Ltd
www.centsys.com
SLIDING GATE OPERATORS

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Summary of Contents for Centurion D Series

  • Page 1 SLIDING GATE OPERATORS D-SERIES SMART INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com...
  • Page 2 08h00 to 16h30 GMT+2, Saturdays 08h00 to 14h00 GMT+2 Centurion Systems (Pty) Ltd reserves the right to make changes to the product described in this manual without notice and without obligation to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this manual.

  • Page 3: Table Of Contents

    Contents CONTENTS INTRODUCTION PAGE 5 1.1. Important Safety Information 1.2. Safe Disposal of Batteries 1.3. Lightning Protection 1.4. Theft Protection PRODUCT SPECIFICATIONS PAGE 8 2.1. Physical Dimensions 2.1.1. D3 SMART and D5-Evo SMART D6 SMART 2.1.2. 2.1.3. D10 SMART, D10 Turbo SMART, and D20 SMART 2.2.
  • Page 4 CONTENTS COMPLETING THE INSTALLATION PAGE 65 8.1. Fitting the Battery 8.2. Wiring and Connecting the Earth and AC Mains Input 8.3. Accessory Installation and Storage WIRING THE CONTOLLER ON DEFAULT SETTINGS PAGE 71 9.1. Closing Infrared Beam Wiring (i5 Infrared Beams) 9.2.

  • Page 5: Introduction

    SECTION 1 INTRODUCTION 1. Introduction FAST TRACK HYPERLINKS INTRODUCTION 1.1. Important Safety Information 1.2. Safe Disposal of Batteries 1.3. Lightning Protection 1.4. Theft Protection The D-SERIES SMART Operators cater for residential through to industrial sites, designed to open and close sliding gates weighing between 300kg to 2000kg. Custom-designed gearboxes moulded from robust engineering materials, coupled to powerful DC motors, provides fast and reliable automation for entrances from homes to large industrial sites.

  • Page 6: Safe Disposal Of Batteries

    Never short-circuit the Battery and do not attempt to recharge the batteries with power supply units other than that supplied with the product, or manufactured by Centurion Systems (Pty) Ltd • Make sure that the earthing system is correctly constructed and that all metal parts of the system are suitably earthed •...

  • Page 7: Lightning Protection

    SECTION 1 INTRODUCTION 1.3. Lightning Protection The electronic controller utilises the same proven surge protection philosophy that is used in all our products. While this does not guarantee that the unit will not be damaged in the event of a lightning strike or power surge, it greatly reduces the likelihood of such damage occurring. The earth return for the surge protection is provided via the mains power supply earth and/or earth spike located next to the operator.

  • Page 8: Product Specifications

    SECTION 2 PRODUCT SPECIFICATIONS 2. Product Specifications FAST TRACK HYPERLINKS 2.1. Physical Dimensions 2.1.1. D3 SMART and D5-Evo SMART 2.1.2. D6 SMART D10 SMART, D10 Turbo SMART and D20 SMART 2.1.3. 2.2. Technical Specifications (12V Operators) D3 SMART and D5-Evo SMART 2.2.1.

  • Page 9: Technical Specifications (12V Operators)

    SECTION 2 PRODUCT SPECIFICATIONS 2.1.3. D10 SMART, D10 TURBO SMART and D20 SMART 28mm 205mm 295mm FIGURE 3. D10 SMART, D10 TURBO SMART AND D20 SMART PHYSICAL DIMENSIONS 2.2. Technical Specifications (12V Operators) 2.2.1. D3 SMART and D5-Evo SMART D3 SMART D5-Evo SMART Input voltage 110V - 240V AC 50/60Hz...

  • Page 10: Technical Specifications (24V Operators)

    SECTION 2 SPECIFICATIONS 2.3. Technical Specifications (24V Operators) 2.3.1. D6 SMART and D10 SMART D6 SMART D10 SMART Input voltage 110V - 240V AC 50/60Hz Current consumption 430mA 590mA (mains) Dx12V Battery charger 1.3A @ 27.6V +/- 5% 1.8A @ 27.6V +/- 5% current output (38W) (52W) Maximum number of operations per day Duty cycle - Mains present Motor power supply...

  • Page 11: D10 Turbo Smart And D20 Smart

    SECTION 2 SPECIFICATIONS 2.3.2. D10 TURBO SMART and D20 SMART D10 TURBO SMART D20 SMART Input voltage 110V - 240V AC 50/60Hz Current consumption 590mA (mains) Dx12V Battery charger 1.8A @ 27.6V +/- 5% (52W) current output Maximum number of operations per day Duty cycle - Mains present Motor power supply Battery-driven (Standard Capacity - 2x12V 7Ah) Current consumption...

  • Page 12: Operations Whilst In Battery Backup (Standby) Mode

    SECTION 2 SPECIFICATIONS 2.4. Operations whilst in battery backup (standby) mode D3 SMART Operating Mode Operations in standby Up to 24m/min Up to 24m/min (7.2Ah Battery) 7kgf 12kgf Half day 1,2,3 Full day 1,2,3 TABLE 4 D5-Evo SMART Operating Mode Operations in standby Up to 24m/min Up to 18m/min (7.2Ah Battery)

  • Page 13: General Specifications

    SECTION 2 SPECIFICATIONS 2.5. General Specifications Manual Override Lockable with key release Collision Sensing Electronic Operating temperature -15°C to +50°C range Code-hopping multichannel receiver with Onboard receiver type selective add and delete Receiver frequency 433.92MHz Degree of protection IP54 TABLE 10 BACK TO SECTION INDEX BACK TO CONTENTS www.centsys.com...

  • Page 14: Product Identification

    11. Heavy Duty M12 Washer 22. Camlock 1. Batteries are not supplied with these SMART Operators. These SMART Operators supports both 7Ah and 7.2Ah variants. 2. The Foundation Plate is not supplied with these SMART Operators. Contact Centurion Systems (Pty) Ltd for more information. BACK TO CONTENTS www.centsys.com page 14...
  • Page 15 13. Mounting Bolt 1. Batteries are not supplied with this SMART Operator. This SMART Operators supports both 7Ah and 7.2Ah variants. 2. The Foundation Plate is not supplied with this SMART Operator. Contact Centurion Systems (Pty) Ltd for more information. BACK TO SECTION INDEX BACK TO CONTENTS www.centsys.com...

  • Page 16: D10 Smart, D10 Turbo Smart And D20 Smart

    22. Accessory Tray 1. Batteries are not supplied with these SMART Operators. These SMART Operators supports both 7Ah and 7.2Ah variants. 2. The Foundation Plate is not supplied with these SMART Operators. Contact Centurion Systems (Pty) Ltd for more information. BACK TO SECTION INDEX BACK TO CONTENTS www.centsys.com...

  • Page 17: Required Tools And Equipment

    SECTION 4 REQUIRED TOOLS AND EQUIPMENT 4. Required Tools and Equipment Hammer Screwdrivers Ratchet and 6mm Phillips Socket set 3.5mm Flat (17mm and 19mm) with extensions Electric Drill Smartphone with app installed Connector Crimping tool block and Pin lugs G-clamps (x2) Angle grinder...

  • Page 18: New Site Installation Preparation

    SECTION 5 NEW SITE INSTALLATION PREPARATION 5. New Site Installation Preparation FAST TRACK HYPERLINKS 5.1. General Considerations for the Installation 5.2. End-stops 5.3. Guide-rollers and Anti-lift Brackets 5.4. Starting and Running Forces 5.5. Cabling Requirements 5.1. General Considerations for the Installation Always recommend the fitment of additional safety equipment such as safety edges and safety beams, for additional protection against entrapment or other mechanical risks.

  • Page 19: Guide-Rollers And Anti-Lift Brackets

    SECTION 5 NEW SITE INSTALLATION PREPARATION 5.3. Guide-rollers and Anti-lift Brackets Guide-rollers must be installed to ensure that the gate is held vertical. For improved safety, fit additional support posts to prevent the gate from falling over should the guide-rollers fail. To prevent unauthorised access, fit anti-lift brackets as shown. The gap between the anti-lift bracket and the gate must be less than 5mm. Ensure that the gate cannot be lifted off the motor pinion with the anti-lift bracket fitted.

  • Page 20: Cabling Requirements

    SECTION 5 NEW SITE INSTALLATION PREPARATION D20 SMART • Starting force - 52kgf - Maximum over the full length of gate travel • Running (rated) force - 39kgf - Maximum over the full length of gate travel • Maximum gate mass - 2000kg Pull Scale FIGURE 10. STARTING AND RUNNING FORCES 5.5. Cabling Requirements FIGURE 11.

  • Page 21: Lubrication

    SECTION 6 LUBRICATION 6. Lubrication The internal gearset of the SMART Operators is lubricated by means of an oil bath. The SMART Operators are supplied with oil in its Gearbox and do not require routine oil changes. BACK TO CONTENTS www.centsys.com page 21...

  • Page 22: Operator Installation

    SECTION 7 OPERATOR INSTALLATION 7. Operator Installation FAST TRACK HYPERLINKS 7.1. New Site Installations 7.1.1. Locating an Initial Reference Point 7.1.2. Minimum Clearances - Sides 7.1.3. Minimum Clearances - Front 7.1.3.1. Front - D3 SMART, D5-Evo SMART and D6 SMART 7.1.3.2.
  • Page 23 SECTION 7 OPERATOR INSTALLATION Check for wheels, palisade, uprights, etc. that could potentially collide with the Pinion. Gate Palisade Gate Rail GATE MOVEMENT Foundation for SMART Edge that protrudes the OPERATOR furthest (Reference Point) FIGURE 12 Gate Palisade Gate Rail GATE MOVEMENT Foundation for SMART...
  • Page 24 SECTION 7 OPERATOR INSTALLATION 7.1.2. Minimum Clearances - Sides Gate Rack Pillar Pillar Foundation 20mm (Minimum) 20mm (Minimum) 40mm and above(Ideal) 40mm and above(Ideal) SMART Operator Theft-deterrent Cage FIGURE 16. MINIMUM CLEARANCES - SIDES 7.1.3. Minimum Clearances - Front 7.1.3.1. D3 SMART, D5-Evo SMART, and D6 SMART Gate Rack Foundation Trench...
  • Page 25 Could require the use of a custom bracket The measurements given in Section 7.1.4.1. to Section 7.1.4.3. below are based on the three different racks supplied by Centurion Systems (Pty) Ltd and are to be used as guidelines only. Quick Reference links;...
  • Page 26 SECTION 7 OPERATOR INSTALLATION 7.1.4.1. Steel Rack Do not use a steel rack with the D3 SMART as this may cause damage to the pinion. The principles of installation on a Steel rack is to position in the middle of the output pinion with the operator fully forward on the slots.
  • Page 27 SECTION 7 OPERATOR INSTALLATION STEEL RACK - D10 SMART 25mm (Typical Steel Rack Minimum space Width) from edge of Foundation Plate to reference point of edge that protrudes the furthest. (Section 7.1.1. 50mm Flat bar welded to Foundation Plate and rail Concrete Foundation Plate Foundation...
  • Page 28 SECTION 7 OPERATOR INSTALLATION STEEL RACK - D10 TURBO SMART 25mm (Typical Steel Rack Minimum space Width) from edge of Foundation Plate to reference point of edge that protrudes the furthest. (Section 7.1.1. 50mm Flat bar welded to Foundation Plate and rail Concrete Foundation Plate...
  • Page 29 SECTION 7 OPERATOR INSTALLATION STEEL RACK - D20 SMART 25mm (Typical Steel Rack Minimum space Width) from edge of Foundation Plate to reference point of edge that protrudes the furthest. (Section 7.1.1. 50mm Flat bar welded to Foundation Plate and rail Concrete Foundation Plate Foundation...
  • Page 30 SECTION 7 OPERATOR INSTALLATION 7.1.4.2. RAZ Rack The principles of installation on a RAZ Rack is to position in the middle of the output pinion with the operator fully forward on the slots. RAZ RACK - D3 SMART, D5-EVO SMART and D6 SMART 30mm (Typical RAZ Rack...
  • Page 31 SECTION 7 SECTION 7 OPERATOR INSTALLATION 7.1.4.2. Nylon Angle Rack The principles of installation on a Nylon Angle Rack is to position in the middle of the output pinion with the operator fully forward on the slots. NYLON ANGLE RACK - D3 SMART, D5-EVO SMART and D6 SMART 29mm (Typical Nylon Rack...
  • Page 32 SECTION 7 OPERATOR INSTALLATION 7.1.5. Foundation Plate Installation 7.1.5.1. Assembling the Foundation Plate The Foundation Plate / Adaptor Plate is not supplied with the SMART Operators. Place the mounting bolts through the holes of the relevant Foundation Plate and secure them into position using the half-nuts.
  • Page 33 SECTION 7 OPERATOR INSTALLATION Images may vary depending on the SMART Operator chosen for installation. 7.1.5.2. New Concrete Foundation Using a pair of pliers, gently bend the two tabs of the Foundation Plate down to a 90° angle as shown in Figure 35. View once tabs have been bent down correctly Bottom face of the Foundation Plate FIGURE 35 Again, using a pair of pliers, gently bend the two legs on each tab to an angle of 90°...
  • Page 34 SECTION 7 OPERATOR INSTALLATION When using a concrete foundation, it is recommended that the foundation plate is welded to the rail/track of the gate using a short length of flat bar, as shown in Figure 38. This makes it possible to complete the whole mechanical and electrical installation without having to wait for the concrete to set. After completing the installation, the concrete can be poured and the operator left in manual mode until the concrete has set.

  • Page 35: Conduit And Cable Length

    SECTION 7 OPERATOR INSTALLATION 7.2. Retro-fit Installations (Exisiting Sites) The SMART Operator has been designed to retro-fit into most existing installations, with the following provisions; • If the unit is installed with the gate in the closed position and the unit on the left- hand side (from the inside of the property), the rack should extend at least 75mm past the centre line of the existing pinion •...

  • Page 36: Preparing For Installation

    SECTION 7 OPERATOR INSTALLATION 7.4. Preparing for installation Images may vary depending on the SMART Operator chosen for installation. Open the Camlock Cover, and insert the Operator Key into the Camlock. Unlock it by turning the key anti-clockwise. There is no need to open the Release Handle to remove the cover. Camlock Cover Operator Key Camlock FIGURE 42 Remove the cover of the SMART Operator to expose the internal components, and...

  • Page 37: Removing The Charger

    SECTION 7 OPERATOR INSTALLATION 7.4.1. Removing the Charger Disconnect the Charger from the SMART Operator’s Control Card at either Point "A" or Point "B" depending on the Operator being used. If the disconnection is made at Point “A”, note that there are two connector blocks that need to be disconnected from the Control Card.
  • Page 38 SECTION 7 OPERATOR INSTALLATION 7.4.2. Removing the Lower Battery Tray / Gearbox Trim Locked Locked Locked Unlocked Unlocked Unlocked FIGURE 46 To remove the Lower Battery Tray, firstly ensure that the Camlock is in the “unlocked” position (Figure 46 marked as “A”). Note that the Camlock in on the Left of the gearbox for the D10 SMART, D10 TURBO SMART, and D20 SMART. Open the release handle until the Camlock Cam is visible (90° for the D10 SMART, D10 TURBO SMART, and D20 SMART). 7.4.2.1.

  • Page 39: Removing The Control Card

    SECTION 7 OPERATOR INSTALLATION 7.4.3. Removing the Control Card Images may vary depending on the SMART Operator chosen for installation. Disconnect the Plug with the Motor Wires at Point “D”, and the Override Sensor Harness at Point “E” from the Control Card as Shown in Figure 49. For the D3 SMART, note that the motor wires will need to removed with a screwdriver. D3 SMART D5-Evo SMART Dx SMART Control Card...

  • Page 40: Mounting The Gearbox

    SECTION 7 OPERATOR INSTALLATION Lift the Control Card upwards and away form the SMART Operator, which will unhinge it from the hinge tabs found on the sides of the Control Card. Take care not to snag the remaining harnesses in the harness retainers when removing the Control Card from the platform.
  • Page 41 SECTION 7 OPERATOR INSTALLATION For a retro-fit installation, remove the original washers and height adjustment nuts from the existing foundation plate and then place a Half-nut and a Bottom Height Adjuster onto each existing Mounting Bolt, as shown in Figure 55. Existing D3, D5, or D5-Evo Foundation Plate Bottom Height Adjuster Washer Half-Nut Existing Conduit...
  • Page 42 SECTION 7 OPERATOR INSTALLATION 7.5.2. D10 SMART, D10 TURBO SMART and D20 SMART The Cable Shield needs to be removed before mounting the SMART Operator onto its Foundation Plate. This is done by lifting the Cable Shield up and away from the gearbox.

  • Page 43: Routing The Cables

    SECTION 7 OPERATOR INSTALLATION 7.6. Routing the Cables 7.6.1. D3 SMART, D5-Evo SMART and D6 SMART Route cables as determined in Section 5.5 - "Cabling Requirements" "Point A" is the entry point for cables with the conduit installed at the back of the unit for new installations as shown in Figure 62.
  • Page 44 SECTION 7 OPERATOR INSTALLATION Should the existing cables for a retro-fit installation be too short to route through “Point A” as shown in Figure 64 on the previous page, they can be routed directly through “Point B” to accommodate the shorter length. Note that routing the cables through “Point B” as shown in Figure 65, may make it more challenging to remove the SMART Operator for whatever reason at a later stage.
  • Page 45 SECTION 7 OPERATOR INSTALLATION 7.7. Replacing the Cable Shields 7.7.1. D3 SMART, D5-Evo SMART and D6 SMART Tilt the top of the Cable Shield towards the Gearbox, and slide it down so that the top of the Cable Shield is flush with the top edge of the Gearbox. Cable Shield Gearbox FIGURE 68 From the other side of the gate, firmly push the bottom sides of the Cable Shield inward, towards the gearbox.

  • Page 46: Manual Override

    SECTION 7 OPERATOR INSTALLATION 7.8. Manual Override Images may vary depending on the SMART Operator chosen for installation. Before mounting the rack to the gate, ensure that the SMART Operator is in Manual Override. Follow the instructions below. To disengage (Manual Override) the motor, ensure that the Camlock is in the "unlocked" position, and pull the Release Handle as far left as it will go. The Motor will then be placed in a temporary state of disengagement.

  • Page 47: Height Adjustment

    SECTION 7 OPERATOR INSTALLATION 7.9. Height Adjustment The SMART Operator’s unique Height Adjustment System adjusts from the top of the gearbox. This adds further security to the system, as it is not possible to access the lock nuts from the outside of the gearbox. 7.9.1.
  • Page 48 SECTION 7 OPERATOR INSTALLATION 7.9.2. D10 SMART, D10 TURBO SMART and D20 SMART Height Adjustment Bolt Foundation Plate Section View B-B FIGURE 77 Using a ratchet and a 12mm socket, turn the Height Adjustment Bolt clockwise to lift the Operator, or turn it anti-clockwise, to lower the Operator. Using a spirit level, ensure that the Operator is level. If not, use the four Height Adjustment Bolts to level the Operator. Lubricating the Height Adjustment Bolts with Q20 or a similar general purpose lubricant will make adjusting the bolts easier.

  • Page 49: Mounting The Rack

    SECTION 7 OPERATOR INSTALLATION 7.10. Mounting the Rack Images may vary depending on the SMART Operator chosen for installation. The Rack must be securely mounted to the side of the gate. It must be parallel with the gate rail, and there must be a 2-3mm gap between the Rack teeth and the teeth of the Pinion.
  • Page 50 SECTION 7 OPERATOR INSTALLATION Slide the gate halfway along the first section and level the unsecured end, ensuring that the rack is resting on the Pinion, not pressing down. Continue this way to fix all sections. Before fully fixing each section of rack, slide the gate backwards and forwards along the section, checking that the rack is only resting on the Pinion, and not pressing down onto it. Spirit Level First Secured End Level this end of the rack, Foundation and fix it to the gate Plate Pinion FIGURE 82.
  • Page 51 SECTION 7 OPERATOR INSTALLATION When joining different lengths of Steel Rack, a simple way of ensuring that the correct pitch spacing is achieved, is to clamp a small off-cut between the two pieces. Off-cut Welded join ±300mm Clamp FIGURE 85 RAZ Rack Not recommended for D10 SMART, D10 TURBO SMART and D20 SMART Fix the RAZ Rack to the side of the gate using the TEK screws provided. Use the vertical slots in order to allow for adjustment. Do not weld the off-cut to the gate or the join. Gate TEK screw (Self-drilling and -tapping) Rack FIGURE 86 When fitting RAZ Rack, it is easier to start on the right and work towards the left.
  • Page 52 SECTION 7 OPERATOR INSTALLATION Fit an additional fixing screw through the horizontal slots to secure the rack to the gate directly above the Pinion when the gate is in the closed, pedestrian and open positions as shown in Figure 86. Fit an addition screw through the horizontal slots at the ends of each...
  • Page 53 SECTION 7 OPERATOR INSTALLATION Images may vary depending on the SMART Operator chosen for installation. 7.10.2. Finalising the Height Adjustment Slide the SMART Operator away from the gate so that the rack is centred above the Pinion. Final adjustment to the position of the gearbox should be done at this point. Gate Pinion FIGURE 91...
  • Page 54 SECTION 7 OPERATOR INSTALLATION Route the Earth Harness up to the left and place it into the Cable Management Clip as shown in Figure 94. The Earth Harness will need to be routed under the battery at a later stage. Cable Management Clip Earth Harness Gearbox FIGURE 94 7.9.2.2. Placing the Spring Washers and Lock Nuts Only add the Gearbox Mounting Washers, Spring Washers and Lock Nuts once the Rack has been installed and the operator height is correct. Place one Gearbox Mounting Washer, one Spring Washer and one Lock Nut onto each of the Mounting Bolts. Tighten all of the Lock Nuts with a 17mm socket to secure the height of the SMART Operator firmly in position.

  • Page 55: Override Sensor

    SECTION 7 OPERATOR INSTALLATION 7.11. Reasembling the SMART Operator 7.11.1. D3 SMART, D5-Evo SMART and D6 SMART 7.11.1.1. Override Sensor If the Override Sensor has previously been removed, take note of how it is placed back into position correctly, before continuing with the installation. Override Sensor Override...
  • Page 56 SECTION 7 OPERATOR INSTALLATION 7.11.1.3. Placing the Lower Batter Tray into position Ensure that the Camlock is in the “unlocked” position and that the Release Handle is partially open. Place the Lower Battery Tray into position. Whilst doing this, route the cabling and harnesses through. A click from both sides will be heard if the tray is fitted correctly. Locked Ensure that the Cam Driven Slide is in the correct position before placing the Lower Battery Tray back into the Gearbox. i.e. Push it to the Cam Driven Slide left.
  • Page 57 SECTION 7 OPERATOR INSTALLATION 7.11.2. D10 SMART, D10 TURBO SMART and D20 SMART 7.11.2.1. Placing the Lower Batter Tray into position Ensure that the Camlock is in the “locked” position and that the Manual Override Lever is open to the 90° position. Ensure that the Manual Override Lever is in the open position, and slide the Gearbox Trim into position. Whilst doing this, route the Earth harnesses through. A click from both sides will be heard if the tray is fitted correctly. Ensure that the Cam Driven Locked Slide is in the correct position before placing the Lower Battery Tray back into the Gearbox.

  • Page 58: Placing The Control Card Back Into Position

    SECTION 7 OPERATOR INSTALLATION 7.11.3 Placing the Charger back into Position Place the Charger back into position by aligning the three feet at the bottom of the Charger with the three slots found on top of the Lower Battery Tray. Place the studs of the Charger into the three holes on the Lower Battery Tray.
  • Page 59 SECTION 7 OPERATOR INSTALLATION Accessory Tray Ridge Clip Wider gap Ridge Left Tab Control Card FIGURE 102. D6 SMART, D10 TURBO SMART, D10 SMART AND D20 SMART CONTROL CARD Once aligned, hinge the Control Card under the tab's lip, and firmly press downward on both sides in front of the Control Card. This will engage the Control Card into the hinges at the front of the Accessory Tray. A click from both sides will be heard if this is done correctly.

  • Page 60: Reconnecting The Harnesses To The Control Card And Charger

    SECTION 7 OPERATOR INSTALLATION 7.11.4 Reconnecting the Harnesses to the Control Card and Charger Reconnect the Motor Wires at Position "A" and the Override Harness at Point "B" on the Control Card. The black motor wire is connected on the left, and the blue on the immediate right of the black. Ensure harness wires are correctly connected. Check the illustrations carefully! Each variation of controller differs! FIGURE 104.
  • Page 61 SECTION 7 OPERATOR INSTALLATION FIGURE 105. D5 SMART, D10 TURBO SMART, D10 SMART AND D20 SMART CONTROLLER Reconnect the Charger Harness to the point from which it was disconnected earlier at position "C", and the earth harness at position "D" on the Control Card. Utilise the Cable Retainers at the bottom of the accessory storage to neaten up the wiring, and the overall installation.
  • Page 62 SECTION 7 OPERATOR INSTALLATION Harness Charger FIGURE 107. D6 SMART, D10 SMART, D10 TURBO SMART AND D20 SMART If the connection is made at Point “C”, note that there are two connector blocks that need to be reconnected to the Control Card. 7.12 Installing the Origin Sensor and Marker The Origin Sensor and Marker is an optional extra for the D10 SMART, but is mandatory to use for the D10 Turbo SMART, and the D20 SMART as a...
  • Page 63 SECTION 7 OPERATOR INSTALLATION Route the Harness around the electric motor to the front of the operator, and through the cable retainers found in front of the Control Card. Connect the Harness to the white “Origin” Terminal found on the Control Card. FIGURE 110 7.12.1.
  • Page 64 SECTION 7 OPERATOR INSTALLATION Note the orientation of the Origin Marker. Manually slide the gate open until the origin marker is in line with the origin sensor. Ensure the distance between the face of the marker and front face of the sensor is between 10 and 20mm. Adjust distance by sliding the Origin Marker along the slotted mounting holes until the specified distance is achieved.

  • Page 65: Completing The Installation

    SECTION 8 COMPLETING THE INSTALLATION 8. Completeing the Installation FAST TRACK HYPERLINKS 8.1. Fitting the Battery(ies) 8.1.1. D3 SMART and D5-Evo SMART 8.1.2. D6 SMART, D10 SMART, D10 TURBO SMART and D20 SMART 8.2. Wiring and Connecting the Earth and AC Mains Input 8.3.
  • Page 66 SECTION 8 COMPLETING THE INSTALLATION Place a Battery into the designated area found on top of the Lower Battery Tray on the left. Note the orientation of the Battery. Ensure that the Battery Terminals always face the direction of the Charger. Battery Lower Battery Tray FIGURE 117 Swing the Base Tray back into position over the Battery, and the control card back into position.
  • Page 67 SECTION 8 COMPLETING THE INSTALLATION Ensure that the Battery connections match the selected Battery terminals RED to RED, BLACK to BLACK. Route the accessory cables around the back of the Charger and through the cable retainers found in front of the Control Card. Battery Harness Charger...

  • Page 68: Wiring And Connecting The Earth And Ac Mains Input

    SECTION 8 COMPLETING THE INSTALLATION Swing the upper assembly back into position over the batteries. A click should be heard if this is done correctly. Failure to properly click the control card and upper assembly into place will result in erratic behaviour of the gate motor. Battery Battery Gearbox...
  • Page 69 SECTION 8 COMPLETING THE INSTALLATION Images may vary depending on the SMART Operator chosen for installation. Connect the AC Mains Cable Connector into the connector on the right-hand side of the Charger Once connected, remember to slide the AC Mains Cover over the AC Mains Connector for added protection.

  • Page 70: Accessory Installation And Storage

    SECTION 8 COMPLETING THE INSTALLATION 8.4. Accessory Installation and Storage There is a dedicated compartment(s) below the SMART Operator Control Card to conveniently install and store any accessories connected to the Operator. Opening the two retaining doors of the D6 SMART, D10 SMART, D10 TURBO SMART, and D20 SMART, reveal the storage space for accessory products, such as the G-ULTRA, or External Receivers.

  • Page 71: Wiring The Contoller On Default Settings

    SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS 9. Wiring the Controller on Default Settings FAST TRACK HYPERLINKS 9.1. Closing Infrared Beam Wiring (i5 Infrared Beams) 9.2. Closing Infrared Beam Wiring (Photon Infrared Beams) 9.3. Wireless Photon SMART beams 9.4. External Radio Receiver and Loop Detector Wiring 9.5.
  • Page 72 12V/24V + 12V/24V - SafeCom is not available if connected to COM If wired to I/O6; Configure for SafeCom in App FIGURE 132. I5 TO DX SMART CONTROLLER Please contact Centurion Systems (Pty) Ltd for directions on wiring Infrared Beams in an opening configuration. BACK TO SECTION INDEX BACK TO CONTENTS www.centsys.com page 72...
  • Page 73 SafeCom is not available if connected to COM Wireless IRB Transmitter If wired to O6; Configure for SafeCom in App FIGURE 135. PHOTON TO DX SMART CONTROLLER Please contact Centurion Systems (Pty) Ltd for directions on wiring Infrared Beams in an opening configuration. 9.3. Wireless PHOTON SMART Beams SMART Control Card Wireless IRB Wireless IRB Receiver...
  • Page 74 SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS 9.4. External Radio Receiver and Loop Detector D3 SMART External Radio Card Control Receiver 12V/24V - 12V/24V + Configure the selected input with the MyCentsys Pro App FIGURE 137. EXTERNAL RECEIVER TO D3 SMART CONTROLLER The D3 SMART does not support a Loop Detector D5-Evo SMART Control Card 12V/24V -...

  • Page 75: Solar Panel Wiring

    SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS 9.5. Solar Panel Wiring Solar Regulator D3 SMART • Solar Panel: Control Card 20W-150W, 18V Output • Solar Panel Bracket: 20W - 150W Specified Solar Battery *Battery: 33Ah - 200Ah FIGURE 140. SOLAR TO D3 SMART CONTROLLER D5-Evo SMART Solar Control Card...
  • Page 76 SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS Solar Regulator • Solar Panel: 80W, 36V Output • Solar Panel Bracket: 20W - 150W Dx SMART Control Card Specified Specified Solar Battery Solar Battery *Batteries: 33Ah - 200Ah FIGURE 142. SINGLE SOLAR TO DX SMART CONTROLLER Solar Regulator •...
  • Page 77 SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS 9.6. Earth Spike Installation For further surge protection, an Earth Spike can be installed. Route the earth cable from the Earth Spike around to the back of the SMART Operator, and under the Gearbox by the Cable Shield. Connect it to the Mounting Bolt on the right of the Gearbox where the Charger Earth is located by means of a Ring Lug.
  • Page 78 SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS 9.8. 12-24V Siren Wiring The D3 SMART does not support the 12-24V Siren 12V Siren D5-Evo SMART Control Card +12V -12V FIGURE 148 . SIREN WIRED TO THE D5-EVO SMART 12V Siren Dx SMART Control Card +12V -12V The negative can be connected to either I/O5 or I/O6 with adjustable pulse time which can be configured to...
  • Page 79 SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS 9.9. Synchronisation of Two SMART Operators The D3 SMART does not support Synchronisation The following diagram illustrates how to connect two D6 SMART controllers so that the operation of the operators is synchronised. Using the MyCentsys Pro App, configure the settings as follows for the respective controllers;...

  • Page 80: Commissioning The System

    SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS MASTER CONTROLLER SETTINGS GATE STATUS • External Gate Status ...ON • Assigned Status ..OPEN & OPENING (All other indicators must be turned off) • Assign I/O to .....I/O5 Dx SMART Control Card SLAVE CONTROLLER SETTINGS (Master Controller) GATE TRIGGERS • Assign FRX I/O to ..I/O6 •...
  • Page 81 SECTION 9 WIRING THE CONTROLLER ON DEFAULT SETTINGS Alternatively, go directly to the app store of the operating system being used, and search for the app "MyCentsys Pro". Download and install the application onto the smartphone. Once installed, open the application. From the list of operators, select the operator that is applicable to this installation.

  • Page 82: General Maintenance

    SECTION 10 GENERAL MAINTENANCE 10. General Maintenance 10.1. Gate Maintenance Description Frequency Corrective Action Clean around the gate and gate Ensure that the gate track is Daily operator. Consider installing gate clear of debris at all times brooms on the bottom of the gate Ensure that the endstops Every 3 If the endstops are damaged or loose, are sturdy and secure...

  • Page 83: Product Ancillaries

    NO WIRES REQUIRED Solar Supply Solution Photon SMART Safety Beams Alternative means of powering the system - Fully-wireless infrared beams. Always consult your CENTURION dealer recommended on any SMART automated installation Theft-Detterant Cage & Padlock G-ULTRA Patented design provides excellent deterrence...

  • Page 84: Installation Handover Checklist

    SECTION 12 INSTALLATION HANDOVER 12. Installation Handover Checklist The final step in delivering a comprehensive service to the customer, is to ensure a smooth handover of the site. Proper training for users is crucial for the safe and effective operation of the automated gate system. Follow this guide to provide thorough training to users: Never assume the user knows how to safely operate an automated gate.
  • Page 85 • Make users aware of their responsibility in using the product as documented 12.9. Centurion Systems (Pty) Ltd Disclaimer: • Communicate Centurion Systems’ disclaimer about product liability • Centurion Systems (Pty) Ltd does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was designed. Ensure that the customer has the User Guide and that you have...

  • Page 86: Warranty Information

    Has been repaired by any workshop and / or person NOT previously authorised by the manufacturer. Has been repaired with components not previously tested, passed or authorised by Centurion Systems (Pty) Ltd, South Africa or one of its subsidiary companies. BACK TO CONTENTS www.centsys.com page 86...
  • Page 87 For more troubleshooting tips, visit our Knowledge Base at www.support.centsys.co.za where you can find answers to common issues and detailed guides E&OE Centurion Systems (Pty) Ltd reserves the right to change any product without prior notice All product and brand names in this document that are accompanied by the ® symbol are registered trademarks in South Africa and/or other countries, in favour of Centurion Systems (Pty) Ltd, South Africa.

This manual is also suitable for:

D3 smartD5-evo smartD6 smartD10 smartD10 turbo smartD20 smart

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