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Manuals
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HANGCHA Manuals
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Mini CBD15-A3MC2
Operation and maintenance manual
HANGCHA Mini CBD15-A3MC2 Operation And Maintenance Manual
Electric pallet truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Part Ⅰ:operation and Maintenance
Notice for Use
General
Use as Required
Approved Application Conditions
Attachment Installation or Modification to the Truck
Truck Introduction
General
Functional Description
Main Part Introduction
Display and Control
Display (Battery Charge Level Indicator)
Standard Technical Data
Product Plates and Warning Labels Location
Safety Instructions
Transport
Lifting by Crane
Securing the Truck During Transport
Transport
Battery and Charger
Safe Operation Rules for Battery Use
Battery Charging
New Truck Breaking-In
Operation
Check before Operation
Start up
Travelling
Braking
Steering
Stopping
Loading
Unloading
Park the Truck Securely
Deposit the Truck for Long Time
Deposit for Long Time
Start Running after Deposit for a Long Time
Maintenance
Maintenance General
Periodic Maintenance Schedule
Remove or Installing the Hood
Remove or Installing the Drive Wheel Cover
Truck Used Oil and Lubrication
Check the Fuses
Replace Wheels
Relevant Safety Directive or Standard (CE)
Part Ⅱ:structure, Principle and Maintenance
Drive Unit
Data Sheet
Assemble and Use Notice
Fault and Troubleshooting
Drive Motor
Electromagnetic Brake
Electromagnetic Brake Working Principle
Electromagnetic Brake Installation
Maintenance
Adjust the Air Gap of the Brake
Common Fault and Troubleshooting
Hydraulic System
Hydraulic System Working Principle
Hydraulic System Fault Diagnosis and Correction
Electric System
Electrical Schematic Diagram
Drive Motor Controller
Maintenance
Diagnostics and Troubleshooting
Attachment:table for Bolt's Tightening Torque
Maintenance Record
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ELECTRIC PALLET TRUCK
OPERATION AND MAINTENANCE
MANUAL
Original Instruction
HANGCHA GROUP CO., LTD.
11/2022
Mini Range
CBD15-A2MC1
CBD15-A3MC1
CBD15-A3MC2
CBD15-A3MC1-I
CBD15-A3MC2-I
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Table of Contents
Troubleshooting
Assemble and use notice
48
Common fault and troubleshooting
59
Diagnostics and Troubleshooting
77
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Summarization of Contents
Foreword
Part I: Operation and Maintenance
Usage Guidelines and Safety
Safe operation rules, approved applications, and modification policies.
Truck Overview and Specifications
General, functional, technical data, and label information for the pallet truck.
Critical Safety Instructions
Essential safety rules and precautions for operating and maintaining the truck.
Vehicle Transport Procedures
Guidelines for lifting, securing, and transporting the pallet truck.
Battery and Charger System
Information on battery use, charging procedures, and safe operation rules.
New Truck Break-in Procedure
Recommended procedure for the initial 100 hours of truck operation.
Pallet Truck Operation Guide
Pre-operation checks, start-up, travel, braking, steering, stopping, loading, unloading, and parking.
Long-Term Storage Procedure
Procedures for depositing the truck for extended periods and preparing it for use.
Maintenance and Servicing Guide
General maintenance, periodic schedules, fuse checks, and wheel replacement.
Relevant CE Directives and Standards
Compliance with relevant safety directives and standards.
Part II: Technical Details and Maintenance
Drive Unit Specifications and Maintenance
Technical data, assembly, faults, drive motor, and electromagnetic brake information.
Hydraulic System Principles and Faults
Working principles and fault diagnosis for the hydraulic system.
Electric System and Controller
Electrical schematics, drive motor controller maintenance, and troubleshooting.
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