Ametek Lloyd LS1+ Operation Manual

Ametek Lloyd LS1+ Operation Manual

Single column test stand

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LS+/TA+ Series
Operation Manual
Single Column Test Stand
Models
LS1+, LS2.5+, LS5+, TA1+

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Table of Contents
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Summarization of Contents

Safety Warnings
Pinch/Crush and Flying Debris Hazards
Addresses risks of pinching, crushing, and flying debris during operation.
Electrical and Temperature Hazards
Covers electrical safety and hazards associated with extreme temperatures.
Cable Protection and Control Safety
Emphasizes protecting cables and safe control transfer to prevent accidents.
Operational Safety Precautions
Motion and Limit Safety
Warns about machine movement and the importance of setting operational limits.
Mechanical and Explosion Hazards
Details risks from rotating machinery, explosions, and component integrity.
Energy Storage and Electrical Safety
Addresses hazards from stored energy, electrical shock, and maintenance cautions.
Overview and Introduction
LS+ Series Capabilities
Describes the LS+ Series features for complex testing, accuracy, and applications.
NexygenPlus 4 Software
Details the NexygenPlus 4 software for system control, data export, and test setups.
Product Updates and Support
Provides information on product updates, software releases, and accessing support.
Main Components and Assemblies
Handheld Controller Functions
Explains the display, soft keys, and operational buttons of the handheld controller.
Machine Stiffness and Base Design
Highlights the rigid construction for minimal deflection and the low-profile, rugged base.
Easy Grip Alignment System
Describes the system for quick and easy fixture and grip alignment.
Safety Features
Emergency Stop Button Operation
Explains the function of the Emergency Stop button for immediate power removal.
Safe Line Button Functionality
Describes the Safe Line button's role in indicating readiness and circuit activation.
Safety Assurance Guidelines
Advises ensuring the Safe Line button is illuminated and the Emergency Stop is accessible.
Additional Safety Features
Crosshead Movement Limit Stops
Details mechanically activated limit stops for extra protection during testing.
Optional Splinter Shield Use
Describes the transparent shield for protecting against shattering samples.
Safety Jog Feature Explained
Explains the safety jog feature that stops the machine on unexpected load or friction.
Machine and Hardware Setup
Unpacking and Inspection
Outlines steps for carefully removing packing material and inspecting for transit damage.
LS+ Series Installation Environment
Provides guidance on installation location, lighting, ventilation, and power access.
Emergency Stop Button Accessibility
Emphasizes that the Emergency Stop Button must not be obstructed during setup.
Lifting and Securing Procedures
Safe Lifting Methods
Details safe lifting methods using a pallet or by hand, warning against lifting by the base cover.
Bench Mounting Instructions
Explains how to secure the machine to a stable bench using mounting holes.
Bench Support Requirements
Stresses the need for a rigid, stable supporting surface for bench mounting.
POGO Testing Configuration
POGO Option Overview
Explains the POGO option with linear bearing for testing bulky items like cartons and furniture.
POGO Frame Setup Procedure
Outlines the general procedure for preparing the LS+ Series for POGO testing with mounting frames.
Professional POGO Installation
Recommends professional installation for POGO frame mounting plates to avoid damage or injury.
Hand-Held Remote Fitting
Remote Console Height Adjustment
Explains how to adjust the console height for optimal viewing and operation.
Connecting the Hand-Held Remote
Details plugging the remote connector into the machine and adjusting height.
Mains Input Voltage and Fuse Management
Voltage Selection Requirements
States the machine operates on 230VAC or 115VAC and requires correct selection before power connection.
Fuse Replacement Steps
Provides step-by-step instructions for replacing fuses using the voltage selector access panel.
Fuse and Power Connection Safety
Warns to use factory-supplied fuses and connect to a grounded outlet.
Load Cells and Grip Installation
Load Cell Installation Process
Details the steps for installing a load cell adapter, screw, cable, and eye end.
Load Cell Alignment Pin
Notes the importance of locating the pin on the load cell for correct alignment.
Grips, Adapters, and Load Cells
Grip Installation and Specimen Centering
Advises on installing grips, centering specimens, and avoiding overloading the load cell.
Load Cell Capacity and Extensometer Use
Recommends using appropriate capacity load cells and suggests extensometers for increased accuracy.
Technical Specifications
Machine Dimensions Summary
Presents a table detailing dimensions like standard travel, width, depth, and base height.
Performance Specifications
Lists technical specs including force capacity, speed range, accuracy, and operating temperature.
Support and Warranty Information
Global Contact Information
Provides contact details for AMETEK support in various international locations.
Product Return Material Authorization
Explains the procedure for returning products, requiring an RMA form.
Instrument Warranty Terms
Outlines the one-year warranty, exclusions, and limitations of liability.

Table of Contents