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Summary of Contents for Ametek LD5
- Page 1 LD Series Operation Manual Dual Column Test Stand Models LD5, LD10, LD30, LD50, LD100...
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Page 2: Table Of Contents
Main Components Returning product to AMETEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 3: Warnings
Warnings IMPORTANT: When the machine has been installed and before it is ready for use, the final user must conduct the final Risk Assessment on the machine, including all such safety measures (shields, guards, etc) to satisfy the requirements of the Machinery Directive and EHSR (Essential Health and Safety Requirements). Warnings The final user must take the necessary steps to ensure the safety of the operator, other people, machines and property by providing guards, shields, screen, adequate lighting, adequate ventilation. - Page 4 LD Series Dual Column Test Stand. If maintenance is required, please contact the risk of fatigue failure. AMETEK for service. Visually inspect highly stressed components such as grips and threaded adapters prior to every test for signs of wear or fatigue damage.
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Page 5: Overview
We are confident that the LD Series will meet your expectations, and we’re interested in any comments or suggestions you may have. Please send us a note at: test.sales@ametek.com. Many features in this and our other products are a direct result of your comments! -
Page 6: Main Components
Overview „ „ „ „ „ MAIN COMPONENTS Handheld Controller Assemblies and Features Display Machine Sti ness Shows the current force Rigid construction applied and the crosshead provides minimal position. de ection in the frame F1 and F2 and crosshead. Adherent to Soft keys which access the International Standards... -
Page 7: Safety Features
Safety Features Safety Features „ „ „ „ „ EMERGENCY STOP If the machine needs to be stopped quickly, an Emergency Stop button is provided. Pressing the button stops the machine immediately. To re-enable the start-up sequence, release the button by turning it clockwise one quarter turn. Emergency Stop Button The Emergency Stop button. -
Page 8: Crosshead Movement Limits
Safety Features „ „ „ „ „ CROSSHEAD MOVEMENT LIMITS The LD Series is fitted with two mechanically activated limit stops. These can be used as extra protection to stop load cells, grips or fixtures coming into con- tact, or to back up the tests upper and lower limits. Activating a limit stop will automatically stop the machine. To Adjust a Limit Stop Loosen the limit stop screw, move it to the top or bottom of its travel, and tighten the screw temporarily. -
Page 9: Setting Up The Machine And Hardware
Load cell • Gripping fixture If there is any damage or parts missing, please report this to your dealer or to AMETEK without delay. „ „ „ „ „ SETTING UP THE LD SERIES If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. The LD Series should be in- stalled in an area where adequate lighting is present in order to ensure safe use. -
Page 10: Lifting
Setting Up the Machine and Hardware „ „ „ „ „ LIFTING As the LD Series is heavy, please ensure utmost care is taken when lifting. Lifting equipment should be used as necessary. Lifting With a Pallet CAUTION: The LD Series should never be lifted by placing hands under the frame. The LD Series can have a pallet fitted under it so that it may be lifted to the desired position with a forklift hoist or suitable lifting trolley. -
Page 11: Pogo Testing
„ „ „ „ „ POGO TESTING AMETEK produces a range of Lloyd Instruments machines that can be mounted on specially designed frames that can be used for testing a wide range of bulky items such as cardboard cartons, crates, and furniture. -
Page 12: Fitting The Hand-Held Remote
Setting Up the Machine and Hardware Follow the fitting and wiring instructions for the Console and Emergency Stop Buttons. Note: The positioning of controls is the responsibility of the final user, who should ensure (as part of the Risk Assessment) that sufficient stop buttons are provided. -
Page 13: Mains Input Voltage Selection
Safety Features „ „ „ „ „ MAINS INPUT VOLTAGE SELECTION The LD Series can be used with mains power of either 230VAC ±10% or 115VAC ±10%, with frequency from 50Hz to 60Hz. CAUTION: Check to ensure the correct voltage of your mains power supply has been selected on the input connector BEFORE connecting power to the machine. To Set the Correct Mains Power Supply Voltage Remove the rear plastic housing shroud from the machine. - Page 14 Safety Features Fuse Replacement Remove any power to the machine, then use a small, flat-blade screwdriver to open the voltage selector access panel. With the same flat-blade screwdriver, remove the voltage selector/fuse-holder and replace the fuse. Remove power to the unit. Open the voltage selector access panel.
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Page 15: Load Cells And Grips
Safety Features „ „ „ „ „ LOAD CELLS AND GRIPS To Install a Load Cell Select the correct size load cell adapter. Place the adapter through the hole in the moving crosshead with the thread side down. Screw the load cell adapter into the load cell. Note: Take care to ensure that the locating pin on the load cell fits in one of the holes on the underside of the moving crosshead. -
Page 16: Grips And Adapters
Safety Features Grips and Adapters We offer a complete line of grips and adapters to meet your specific needs. Each can be found on our website at ametektest.com with individual catalogs and specifications included. Installing the Grips When installing the heavy upper grips on the load cell, avoid bumping the eye end. If the grip is a close fit, DO NOT FORCE IT. Set, or re-set, the bottom limit ƒ... -
Page 17: Specifications
LD30 ....0.000214 micron per encoder count LD5....0.0001 to 1270 mm / min LD50 . - Page 18 Specifications „ „ „ „ „ SPECIFICATIONS ( continued Width Between Columns 452 mm / 17.8 in Weight 225 kg / 496 lb Operating Temperature 10 to 40° C / 50 to 104° F Sound Pressure Level < 70 dB (A) Control Modes Position, Load Rate, and Strain Rate Control Software...
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Page 19: Support
WARRANTY This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK will, at its sole option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly corrosive conditions. - Page 20 © 2017 AMETEK Incorporated 5777. A...
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