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RCE 35
Original instructions manual
Still RCE 35 Original Instructions Manual
Electric truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Your Industrial Truck
Technical Description
General
Conformity Marking
Declaration that Reflects the Content of the Declaration of Conformity
Nameplate
Serial Number
Using the Truck
Commissioning
Intended Use
Improper Use
Precautions
Description of Use and Climatic Conditions
Parking in Temperatures below -10 °C
Using Working Platforms
Information about Documentation
Documentation Scope
Supplementary Documentation
Issue Date and Topicality of the Operating Instructions
Copyright and Trademark Rights
Explanation of Signal Terms Used
Date of Edition and Latest Update of this Manual
List of Abbreviations
Definition of Directions
Illustrations
Environmental Considerations
Packaging
Disposal of Components and Batteries
2 Safety
Safety Guidelines
Special Notes for Using Lithium-Ion Batteries
Stability
In the Case of Tip-Over
Definition of Terms Used for Responsible Persons
Specialist
Operating Company
Drivers
Basic Principles for Safe Operation
Insurance Cover on Company Premises
Modifications and Retrofitting
Changes to the Overhead Guard and Roof Loads
Warning Regarding Non-Original Parts
Damage, Faults
Medical Devices
Battery Connection Cables
Wheels and Tyres
Damage, Defects and Misuse of Safety Systems
Length of the Fork Arms
Exercise Caution When Handling Gas Springs and Accumulators
Residual Risks
Residual Dangers, Residual Risks
Special Risks Associated with Using the Truck and Attachments
Overview of Hazards and Countermeasures
Danger to Employees
Safety Tests
Regular Safety Inspection of the Truck
Insulation Testing
Safety Regulations for Handling Consumables
Permissible Consumables
Hydraulic Fluid
Battery Acid
Disposal of Consumables
Noise Level
Frequency Characteristics for Vibrations Imparted to the Human Body
Emergency Exit from Driver's Cab with Windows
Manually Lowering the Fork Arms with ISO
Safety Regulations Relative to Forklift Use
Safety Regulations When Driving
Safety Regulations in Case of Accidental Lateral Tipping
3 Overview
General View
Controller and Display Unit
Warning Label Diagram
Display Unit
Switch Panel
Relays and Fuses Overview
4 Operation
Service Plan before First Start
Instructions for Running-In
Pre-Shift Checks
Daily Inspection Items
Periodic Inspection Items
Troubleshooting Guide
Mounting/Dismounting
Seat Belt Status and Performance Checks
Checking Condition and Performance
Adjusting the Seat and Seat Belt
Seat Belt Monitoring and Alarm Function
Operating the Horn
Checking the Steering System for Correct Function
Adjusting the Steering Column
Emergency off Switch
Keypad 安装与使用（*选装
RFID Keypad
RFID Keypad Usage and Settings
Switching the Truck on and off
Setting the Display Unit
Driving
Forward Travel
Reverse Travel
Changing the Drive Direction
Brake System
Brake System Information
Foot Brake/Emergency Brake
Electronic Regenerative Braking
Parking Brake
Battery Cover - Open - Closed
Checking Battery Charging Status
Charging Precautions (Lead-Acid Battery)
Connecting the Rechargeable Battery to an External Charger
Check Rechargeable Battery Condition, Electrolyte Level and Specific Gravity (Lead-Acid Battery)
Lifting Devices and Attachments
Operating the Lifting Device
Operating Attachments
Transporting Loads
Load Centre Distance and Load Capacity
Capacity Rating Plate
Additional Capacity Rating Plate
Adjusting the Fork Spacing
Picking up a Load
Transporting Pallets
Transporting Suspended Loads
Picking up a Load
Transporting Loads
Setting down Loads
Driving on Ascending and Descending Gradients
Tow Coupling
Leaving the Truck Temporarily
Before Exiting the Truck
Operation in Special Operating Situations
Transport
Towing
Crane Loading
Storing the Truck
Taking the Truck out of Operation
Disposal of Old Trucks
5 Maintenance
Safety Information for Inspection and Maintenance Work
Inspection and Maintenance Data
Recommended Fuels and Oils
Regular Maintenance
Table of First Service Checks
Service Plan Table
Cleaning the Truck
Drive Mechanism and Transmission System
Checking the Transmission Gear and Drive Axle for Leaks
Checking the Transmission Gear and Drive Axle Oil Level
Checking the Installation of the Transmission Gear
Checking the Installation of the Drive Axle
Checking the Brake Fluid Level in the Brake Fluid Reservoir
Checking the Joystick Bellows
Adjust Joysticks
Checking the Wheels
Check the Tyre Inflation Pressure
Tightening the Wheel Nuts
Changing Wheels
Checking the Condition of the Antistatic Belt
Clean and Lubricate the Steering Axle
Chassis and Bodywork
Checking the Connecting Bolts of the Drive Axle and Lift Mast
Checking the Battery Cover Locking Devices
Driver's Cab
Checking the Pedal Group for Ease of Movement and Lubricating as Required
Checking Other Bearings and Connections and Lubricating
Checking that the Brake System Is Functioning Properly
Electrics/Electronics
Checking the Module for Dirt
Checking the Main Contactor
Checking the Condition of the Batteries
Removing Battery Safety Decices
Replacing the Battery Using a Suspension Arrangement
Battery Installation
Inspecting and Maintaining the Lithium-Ion Battery
Hydraulics
Checking the Hydraulic System for Leaks
Checking the Hydraulic Oil Level
Checking the Breather Filter Is Working Normally
Checking Installation of the Tilt Cylinder
Lubricating Tilt Cylinder Bearings
Lifting System
Checking the Fork Arms and the Fork Arm Quick Release Apparatus
Checking the Working Condition and Installation of the Lift Mast, Lifting Chains and Lift Cylinder
Adjusting the Length of the Lifting Chains and Lubricating Using Chain Spray
Lubricating the Lift Mast and Chains with Chain Spray
Special Equipment
Checking the Preload of the Double Hoses (if Equipped with Attachments)
Cleaning and Lubricating the Sideshift Forks* and Checking Connections
6 Technical Datasheet
Dimensions Overview
Datasheet
Eco-Design Requirements for Electric Motors and Variable Speed Drives
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Original instructions
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RCE 30
RCE 30 Li-Ion
RCE 35
RCE 35 Li-Ion
5454 5455 5456 5457
5001 801 1627 EN - 03/2023 - 03
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