Related Manuals for Alfa Laval COMPABLOC CP120
Summarization of Contents
Description of Compabloc Heat Exchanger
1.1 General Description
Provides a detailed overview of the Compabloc's construction and design principles.
1.2 Function and Duty
Explains the various applications and operational roles of the Compabloc heat exchanger.
1.3 PED Risk Analysis
Outlines the Pressure Equipment Directive classification and associated risk analysis for the unit.
Installation of Compabloc
2.1 General Requirements and Precautions
Details essential site preparation, space requirements, and safety precautions for installation.
2.2 Installation Specifics
Covers pipework, bypass arrangements, and venting/draining connections for proper setup.
2.3 Control System
Describes recommended control system configurations for various Compabloc applications.
2.4 Lifting Procedures
Provides guidelines and safety instructions for safely lifting and handling the Compabloc unit.
2.5 Storage Guidelines
Specifies recommended procedures for storing the Compabloc to prevent corrosion and damage.
Operation of Compabloc
3.1 Before Start-up
Covers essential checks and preparations required before initiating unit operation.
3.2 Start Up Procedure
Details the step-by-step process for safely and gradually starting up the Compabloc.
3.3 Unit in Operation
Outlines general operating rules, checks, and critical parameters during normal use.
3.4 Shut Down Procedure
Explains the correct procedure for safely shutting down the Compabloc unit.
Maintenance of Compabloc
4.1 Chemical Cleaning
Describes methods and agents for chemical cleaning to maintain heat transfer efficiency.
4.2 Mechanical Cleaning
Outlines procedures for mechanical cleaning when chemical methods are not suitable.
4.3 Panels Dismantling and Re-assembly
Details the process for disassembling and reassembling the unit's panels for maintenance.
4.4 Hydraulic Test
Specifies the procedure for performing a hydraulic pressure test after reassembly.
4.5 Baffle Dismantling and Reassembly
Covers the process for removing and reinstalling baffles for inspection or cleaning.
Troubleshooting Compabloc Issues
5.1 Common Issues and Solutions
Provides a table listing common problems, their causes, and recommended solutions.
Compabloc Duty Summary
6.1 Compabloc Applications
Illustrates various vertical and horizontal operating duties of the Compabloc heat exchanger.
Waste Management and Scrapping
7.1 Disposal and Environmental Responsibility
Covers owner responsibilities for waste management and disposal of the unit.
Appendix 1: Panel Weights
8.1 Panel Weight Data
Lists panel weights based on model, thickness, and number of plates.
Appendix 2: Nominal Tightening Forces
9.1 Bolting Torque Specifications
Provides nominal tightening torques for threaded panels with different bolting and gasket types.
Appendix 3: Compabloc Nameplate
10.1 Nameplate Data Interpretation
Explains the meaning of each data field found on the Compabloc unit's nameplate.
Appendix 4: Troubleshooting Questionnaire
11.1 Fault Reporting Questionnaire
Provides a questionnaire to gather detailed information for troubleshooting Compabloc failures.
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