resideo VR8200H1251 Installation Instructions Manual

resideo VR8200H1251 Installation Instructions Manual

Continuous pilot combination gas controls

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V8200A,C,H,M and VR8200A,C,H,M
Continuous Pilot Combination Gas
Controls
APPLICATION
These continuous pilot combination gas controls are
used in gas-fired appliances up to 200 cfh capacity of
natural gas. They include safety shutoff, a manual valve,
one or two automatic operators, a pressure regulator
and a pilot filter. Body pattern is straight-through with
1/2 in. inlet and 1/2 in. outlet. An ECO connector (part
no. 393200-1) with two 1/4 in. quick connect terminals
is available.
See Table 1 for model differences and Table 2 for
temperature ranges and regulator types.
Additional 90° angle and straight flanges are available
for 3/8, 1/2, and 3/4 in. pipe. See Table 3 for flange part
numbers. Flange kits include one flange with attached
O-ring, four mounting screws, and a 9/64 in. hex wrench.
Model
Frequency
V8200
24 V/60 Hz
VR8200
24 V/60 Hz
Table 2. Model Number Suffix Letter Designation.
Model No.
Ambient
Suffix
Temperature
Letter
A
0° to 175° F (-18° to 79° C)
C
0° to 175° F (-18° to 79° C)
H
0° to 175° F (-18° to 79° C)
M
-40° to 175° F (-40° to 79° C) Standard
Table 1. Continuous Pilot Combination Gas Control Models.
Voltage
Number of
Automatic Operators
Regulator
Range
Standard
Step-opening
Slow-opening
Controls are factory-set for natural (and manufactured)
or LP gas. Do not attempt to use a control set for natural
(manufactured) gas on LP gas, or a control set for LP on
natural (manufactured) gas.
Controls with standard or slow opening regulators can
be converted from one gas to the other with a
conversion kit (order separately). Order Part No. 393691
to convert from natural (manufactured) to LP gas; order
Part No. 394588 to convert from LP to natural
(manufactured) gas. Controls with step opening
regulators cannot be converted.
CSA Certificate: 112395
Australian Gas Association Certificate: 4752
Knob Positions
One
OFF-PILOT-ON
Two
OFF-PILOT-ON
Type
Inlet/Outlet
Pipe Size
3/8 in. NPT
1/2 in. NPT
3/4 in. NPT
a
Elbow (angle) flanges cannot provide right hand inlet
when the ECO connector is used.
NOTE:
INSTALLATION INSTRUCTIONS
Gas Control
Table 3. Flange Part Numbers.
Flange
Type
Straight
NA
393690-2
a
Elbow
Straight
393690-6
393690-3
a
Elbow
Straight
393690-4
393690-5
a
Elbow
Flange Kits include one flange with attached
O-ring and four mounting screws. Kits include
9/64 inch hex wrench, as noted.
Current
Draw
0.30
0.5
Part No.
Less
With
Hex
Hex
Wrench
Wrench
393690-11
NA
NA
393690-13
NA
393690-15
69-0422-05

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Summarization of Contents

Installation
Convert Between Natural and LP Gas
Instructions for converting gas controls between natural and LP gas types.
Install Adapters to Control
Guidance on mounting flanges and bushings to the gas control unit.
Install Piping to Control
Procedures for connecting gas piping to the control unit.
Install Control
Steps for mounting the gas control unit onto the piping.
Connect Pilot Gas Tubing
Steps for connecting the pilot gas tubing to the control.
Connect Thermocouple
Instructions for connecting the thermocouple lead to the control.
Wiring
General instructions for wiring the gas control system.
Startup and Checkout
Gas Control Knob Settings
Explanation of the functions of the gas control knob positions.
Perform Gas Leak Test
Procedures for checking for gas leaks after installation.
Pilot and Burner Operation
Steps for lighting the pilot, turning on the main burner, and adjusting pilot flame.
Pressure and Gas Input Adjustments
How to check and adjust gas input and pressure regulators.
Service and Troubleshooting
If Pilot Will Not Light
Troubleshooting steps when the pilot burner fails to light.
If Pilot Goes Out When Reset Button Is Released
Diagnosing and resolving issues with the pilot flame staying lit.
If Main Burner Will Not Come On With Call For Heat
Troubleshooting why the main burner does not operate when heat is called.
Instructions to the Homeowner
To Light The Pilot Burner
Step-by-step instructions for lighting the pilot burner manually.
To Turn Off Appliance
Procedures for turning off the appliance for vacation or complete shutdown.

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