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forma-stor
TM
Operational and maintenance manual
Suitable for: FR200-TT, FR400-TT
1-877-794-2848
info@armorgardusa.com

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Summary of Contents for Armorgard forma-stor FR400-TT

  • Page 1 forma-stor Operational and maintenance manual Suitable for: FR200-TT, FR400-TT 1-877-794-2848 info@armorgardusa.com...
  • Page 2 Welcome Welcome to your Armorgard Forma-Stor. This quick- assembly, modular solution for jobsite storage can be easily built in as little as 10 minutes. Please consult this manual for instructions on how to get the most from the unit. Please read this operational and maintenance manual carefully prior to setting up the Forma-Stor.
  • Page 3: Table Of Contents

    Contents Safety information Product specification What’s included Tools you’ll need Getting to know your Forma-Stor Padlock housing dimensions How to assemble Dismantling the Forma-Stor How to install the locking rods How to use the lock Using the lifting eyes Optional extras Installing the shelves Installing the ramp Installing the BlokkaBar...
  • Page 4: Safety Information

    Safety information Before using the Forma-Stor, ensure any relevant risk assessments are carried out. Armorgard cannot be responsible for accidents that occur due to negligence. At least two people are required to erect or dismantle the Forma-Stor and all relevant PPE must be worn while doing so.
  • Page 5 Lifting hazard. Single person lift could cause injury. Use assistance when lifting. Always follow safe lifting practices. You should stand as close to the load as possible so you don’t exert more force onto your back by extending the distance. Then bend your knees and keep your upper body upright so your legs do the lifting rather than your back.
  • Page 6: Product Specification

    Product specification Product Description Weight (lbs) External Dimensions Internal Dimensions Code W x D x H (inches) W x D x H (inches) Flat pack FR200-TT 81.7 x 79.1 x 81.3 75.4 x 72.4 x 73.4 store Flat pack FR400-TT 1313 81.7 x 155.9 x 81.3 75.4 x 149.2 x 73.4...
  • Page 7: What's Included

    What’s included... 8x M12x45mm bolts 8x M12x20mm bolts 8x pipe linch pins (FR200-TT) 12x M12x45mm bolts (FR400-TT) 16x M12 washers 4x lifting eyes with rubber 1x door panel (FR200-TT) washer 79x79” 20x M12 washers (FR400-TT) 1x base panel 2x side panels 1x roof panel 79x79”...
  • Page 8: Tools You'll Need

    1x rear panel 79x79” Tools you’ll need... 3/4” or adjustable Screwdriver wrench An impact driver Multiple with 3/4” socket people needed...
  • Page 9: Getting To Know Your Forma-Stor

    Getting to know your forma-stor This quick-assembly, modular solution for jobsite storage can be easily built in as little as 10 minutes. Roof panel Side panel Side panel Rear panel Door Door panel Base Crane lifting Forklift Collapsible Stackable T-Latch Lock eyes pockets...
  • Page 10 Data plate which lists each unique product serial Crane lifting eyes number Padlock Side access housing forklift pockets Upgrade plates for optional BlokkaBar Suitable for Add up to 14 gauge and use on-site 5 shelves 19 gauge steel...
  • Page 11: Padlock Housing Dimensions

    Padlock housing dimensions...
  • Page 12: How To Assemble

    How to assemble Familiarise yourself with all panels’ With the base on a level, stable positions and orientation, i.e. the surface, place one of the side panels top of each panel. Attach the crane on the base, and support it in an lifting eyes onto the roof.
  • Page 13 Attach pipe linch pins in each corner. Next, position the rear panel to This will enable the rear panel to form a corner. support the side panel. Then, secure the bolts through the base as per step 4. There are two linch pins for each Place the other side panel on the base, and secure it to the base panel corner.
  • Page 14 Slot the door panel into place and Now place the roof on top. The secure to the side panels with linch pins roof is heavy and care should be as described in step 6, and bolts as taken when lifting into position. described in step 3 and 4.
  • Page 15: Dismantling The Forma-Stor

    Dismantling the Forma-Stor To dismantle the Forma-Stor, remove Remove the roof first, followed by the parts in reverse order to which the door panel, a side panel, the rear they were assembled. panel, and then the remaining side panel. Bolts can be threaded back into the panels for safekeeping. The Forma-Stor can then be stacked in its flat-packed form. Please note that you MUST remove the locking...
  • Page 16: How To Install The Locking Rods

    How to install the locking rods Installations will take place inside Fit the rod onto the bolt of the latch as of the Forma-Stor. Locate yourself shown, then secure with nuts. Repeat inside the unit. Once inside, locate for the opposite rod. the back side of the door latch.
  • Page 17 Repeat the previous step for the After both angles are placed, bottom rod using the lower support pull down the bottom rod until it angle. touches the floor and mark the position of it. Use the previous mark as a reference Finally, take the lock plate and to drill a 1/2” hole on the floor panel.
  • Page 18: How To Use The Lock

    How to use the lock To open the unit, locate the lock Unlock the padlock and remove housing at the center of the door. Open the cover plate to expose the locking mechanism. Twist the handle 90° to release the Grab the T Handle and swing it to door and pull to open it.
  • Page 19 Ensure the T Handle is parallel to To lock the unit, shut the door, then open the cover plate to expose the the front face of the door. locking mechanism. Slide an unlocked padlock into the Lock the padlock, and fit it into inner shackle of the pocket to pre- the lock housing.
  • Page 20: Using The Lifting Eyes

    Using the lifting eyes Before lifting, ensure that the internal Attach the lifting equipment to all bolts holding the lifting eyes are four lifting eyes and ensure that the securely in place. load is lifted evenly across all four eyes. Lifting eyes should only be used once confirmed by a qualified person on site.
  • Page 21: Optional Extras

    Take your forma-stor to the next level with these optional extras Contact the Armorgard team to find out more about the optional extras for your product. Shelves Ramp To organize and To improve store equipment. accessibility when moving heavy equipment.
  • Page 22: Installing The Shelves

    Installing the shelves (optional extra) Each size Forma-Stor unit can fit up to Locate the relevant inner slots on the five shelves. Do not exceed the 440lbs back panel, and position the shelf by UDL the shelf was designed for. No tilting and inserting the pocket on its fixings are required for shelves. edge into the back vertical support of the side panel.
  • Page 23: Installing The Ramp

    Installing the ramp (optional extra) Position the ramp along the opening of When using the ramp, do not exceed the Forma-Stor, with the doors of the the 2200lbs UDL that it was designed unit open to improve accessibility when for. Do not close the door whilst the moving equipment.
  • Page 24: Installing The Blokkabar

    Installing the BlokkaBar (optional extra) To install the BlokkaBar, locate the Place the lock housing of the pre-drilled holes on either side of the BlokkaBar on the left side of the door. Then, remove the coach bolts door. The other housing should and blanking plate.
  • Page 25: Using The Blokkabar

    Using the BlokkaBar To unlock the BlokkaBar, place the Remove the bar by pulling it and sliding key in the keyhole of the lock on the it to the left. This will allow the access bottom, and turn. This will unlock, to the door’s locking system.
  • Page 26: Storing The Unit

    Storing the unit The Forma-Stor can be stacked in To save space, Forma-Stor that are its flat-packed form to save space assembled can be safely stacked up when storing. Please note that you to two stories high when empty. MUST remove the locking rods before dismantling. Ensure that all locks are secured when leaving the Forma-Stor unattended.
  • Page 27: Transporting The Unit

    Transporting the unit The design of the Forma-Stor makes transporting the product easy. The four crane lifting eyes come with the Forma-Stor and are attached to the roof. These are for ease of transporting the unit only. The unit should never be lifted when loaded. Always use the forklift pockets when transporting by forklift.
  • Page 28: Equipment Care & Ongoing Maintenance

    Equipment care The Forma-Stor is weather resistant, galvanised and finished with a durable powder coating, so it is suitable for outdoor use, however it does not mean it is waterproof. It is always important to note that any electrical components or equipment susceptible to water damage should be sealed and placed higher up the Forma-Stor, using the optional shelves if neces- sary.
  • Page 29: Warranty

    Warranty Armorgard products are built to last, and all have a manufacturer’s warranty of seven years - please refer to the terms and conditions for what this covers. Do not force entry into the product, as this could affect the warranty. Contact your padlock distributor if you require a replacement lock or key.
  • Page 30 1.4.1 Defect Arises Because the Buyer Failed to Follow the Seller’s Oral or Written Instruc- tions as to the Storage, Installation, Commissioning, Use or Maintenance of the Goods or (if There Are None) Good Trade Practice; 1.4.2 The Buyer Alters or Repairs the Goods Without the Written Consent of the Seller; 1.4.3 Defect Arises From Fair Wear and Tear (as Determined by the Seller in Its Sole and Absolute Discretion), Cosmetic Rust, Scratches, Dents, or Willful Damage, Negligence, Ab- normal Working Conditions or Misuse, Environmental or Other External Factors;...
  • Page 31: Spare Parts

    Spare parts Fixings kits Crane lifting eyes Locking rod kit Other spare parts available. Please get in touch for more information.
  • Page 32 Find us on social media: UK Head Office Unit 14-16, Standard Way, Fareham Industrial Park, Fareham, Hampshire, PO16 8XB +44 (0) 23 9238 0280 | sales@armorgard.co.uk | www.armorgard.co.uk France Office Australia Office + 33 (0) 4 81 16 06 69 +61 (0) 1300 131 751 commercial@armorgard.fr...

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