Related Manuals for Zepro Z3NU 75-100
Summarization of Contents
Important Information
Attention!
Explains warning symbols used in the manual for potential hazards.
Technical Support
Provides contact information for ZEPRO technical assistance.
Identification
Details model designations and technical specifications for identification.
CE Marking
States compliance with EU Machinery Directive for European market sales.
Product Approval
Confirms product meets relevant standards according to EN 1756-1.
Hydraulic Oil
Specifies approved hydraulic oil types and grades for replenishment.
Guarantee
Outlines warranty conditions and the process for validation.
Repainting
Instructions and warnings regarding painting lift components to avoid damage.
Battery Maintenance
Guidance on battery care during storage and operation to prevent discharge.
Safety Rules
Moving Parts - Free Movement
Ensures safe clearance around moving cylinders during operation.
Third-Party Equipment Forbidden
Prohibits connecting external electrical or hydraulic equipment to the lift.
Installation Safety
Critical warnings regarding installation location and approved assembly kits.
Before Installation
Vehicle Chassis Requirements
Specifies structural requirements for the vehicle chassis for mounting the lift.
Statutory Dimensions
Outlines legal distance requirements for installation relative to ground and protection.
Calculating Installed Dimensions
Guide to determining necessary dimensions (C, D, A, H) for lift installation.
Z3N(U) 75-100 Installation Dimensions
Specific installation measurements and diagrams for Z3N(U) 75-100 models.
Z3NN(U) 75-100 Installation Dimensions
Specific installation measurements and diagrams for Z3NN(U) 75-100 models.
Z3NW(U) 75-100 Installation Dimensions
Specific installation measurements and diagrams for Z3NW(U) 75-100 models.
Temporary Connection
Procedure for temporary lift operation during installation or service.
ZePRO1 Control Card Connection
Wiring instructions for connecting control devices to the ZePRO1 control card.
TLC-B1 Relay Card Connection
Wiring instructions for connecting control devices to the TLC-B1 relay card.
Installation
Frame Mounting
Detailed steps for mounting the lift frame to the vehicle chassis.
Hydraulic Unit and Hoses Installation
Attaching the hydraulic unit and connecting pre-connected hydraulic hoses.
Hydraulic Unit Detailed View
Illustrated breakdown of the hydraulic unit, showing key components.
Lift Platform Installation
Procedures for fitting the lift platform to the arms, including lubrication.
Horizontal Sealing Strip
Instructions for fitting the horizontal surface-mounted rubber sealing strip.
Vertical Sealing Strip
Instructions for fitting the vertical sealing strips using tracks.
Integrated Rubber Strip Installation
Steps for installing the integrated rubber sealing strip with stop profile.
Angle Sensor Installation
Mounting instructions for fast opening and electronic autotilt angle sensors.
Tilt Cylinder Adjustment
How to adjust the tilt cylinder for optimal platform fit and operation.
Purging Cylinders
Procedures for purging lift and tilt cylinders to remove air.
Underrun Protection Installation
Steps for installing the underrun protection bracket and profiles.
Controller Mounting
Guidelines for positioning and mounting the lift's primary and additional controllers.
CD 1 Controller Installation
Specific instructions for fitting the CD 1 controller unit.
Cable Routing
General Cable Routing Guidelines
Important principles for safe and reliable cable routing to ensure longevity.
Sizing Electrical Systems
Guidance on selecting appropriate cables and ensuring sufficient battery/charger capacity.
Main Power, Earth, Fuse, and Switch Wiring
Instructions for connecting main power, earth cables, fuse box, and main switch.
Main Power Switch Installation
Steps for mounting and connecting the main power switch.
Control Power Cable Routing
Procedure for routing the control current cable from the cab switch.
Open Platform Alarm Installation
Recommendations and routing for installing an open platform alarm system.
Warning Lighting and Foot Controls
Cabling procedures for warning lights and foot controls.
Connection
Cable Grommet Installation
Instructions for installing and adjusting cables through the hydraulic unit's cable grommet.
TLC-B1 Control Device Connection
Wiring diagram showing connection of control devices to the TLC-B1 relay card.
ZePRO1 Control Device Connection
Wiring diagram showing connection of control devices to the ZePRO1 control card.
TLC-B1 Warning Light & Foot Controller Schematic
Electrical schematic for TLC-B1 with warning lights and foot controls.
ZePRO1 Warning Light & Foot Controller Schematic
Electrical schematic for ZePRO1 with warning lights and foot controls.
TLC-B1 Cab Switch & Open Platform Alarm Schematic
Electrical schematic for TLC-B1 including cab switch and open platform alarm.
ZePRO1 Cab Switch & Open Platform Alarm Schematic
Electrical schematic for ZePRO1 including cab switch and open platform alarm.
Open Platform Alarm Schematic
Electrical schematic illustrating the open platform alarm circuit.
Electrical and Hydraulic Drawings
TLC-B1 System Schematics
Electrical and hydraulic diagrams for the TLC-B1 control system.
ZePRO1 System Schematics
Electrical and hydraulic diagrams for the ZePRO1 control system.
TLC-B1 Autotilt Schematics
Electrical and hydraulic diagrams for the TLC-B1 autotilt function.
ZePRO1 Autotilt Schematics
Electrical and hydraulic diagrams for the ZePRO1 autotilt function.
Lubrication and Fluid Level Check
Lubrication Points
Identifies lubrication points and recommended frequency for maintenance.
Oil Level Check
Procedure for checking and topping up the hydraulic fluid level.
Marking
Label Location Overview
Shows the general placement of various markings on the tail lift unit.
Loading Diagram
Illustrates load capacity versus center of gravity for safe operation.
Identification Plate Details
Lists the specific information found on the tail lift's identification plate.
Work Area Marking
Sticker indicating the safe operating work area around the vehicle.
Warning Tape Application
Instructions for applying warning tape to platform edges for visibility.
Controller Sticker Application
Guidance on correctly affixing controller stickers to the relevant units.
Danger Area Sticker
Sticker indicating the danger area adjacent to the hand control unit.
Warning Flags Installation
Procedure for attaching warning flags to the platform edges.
Testing and Verification
Static Load Test Procedures
Methods for performing static load tests, including deformation and drift checks.
Dynamic Load Test Procedures
Steps for conducting dynamic load tests with various load capacities.
Safety Function Testing
Checks to verify the proper operation of all safety features and indicators.
Specifications
Component Weights
Lists the weights of various complete lift chassis and individual components.
Center of Gravity: Z3N / Z3NU
Provides center of gravity data (C, TpX, TpY) for Z3N and Z3NU models.
Center of Gravity: Z3NW / Z3NWU
Provides center of gravity data (C, TpX, TpY) for Z3NW and Z3NWU models.
Center of Gravity: Z3NN(U)
Provides center of gravity data (C, TpX, TpY) for Z3NN(U) models.
Tightening Torques
Specifies torque values for various fasteners (M8, M10, M12, M14).
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