Related Manuals for Sullivan-Palatek SP20-200
Summarization of Contents
About This Manual
Foreword
Introduction to the manual's purpose and content.
Safety Instructions
Guidelines for safe operation and maintenance.
Manual Organization
Overview of manual structure and section contents.
Supplemental Documents
Info on additional docs for specific components.
Introduction
General Compressor Safety Precautions
Essential safety measures for operating the air compressor.
Safety Decals
Explanation of warning decals and their importance.
Screw Compressor Airend Exchange Program
Details on purchasing remanufactured airends.
Specifications
Technical Data
Performance data, capacities, dimensions, and electrical specs.
Dimensional Drawings
Visual representation of physical layout and dimensions for air-cooled units.
Piping and Instrumentation Diagrams
Diagrams showing fluid/air flow paths and instrumentation for air/water-cooled units.
Wiring Diagrams
Electrical schematics for different fan motor configurations.
Component Description
Air Compressor Package Overview
Overview of the main systems comprising the compressor.
Compression Cycle
Explanation of air compression by the rotary screw unit.
Drive System Components
Description of motor, coupling, and starter components.
Protective Devices
Safety features protecting equipment and users.
Air/Oil Discharge System
How compressed air and oil are processed.
Cooling and Lubricating System
Details on compressor cooling and lubrication.
Air Inlet and Capacity Control System
Components and modes controlling air intake and output.
Monitoring System
Microprocessor system for data compilation and display.
Installation Procedures
Receiving and Handling
Inspecting unit upon delivery, moving, and lifting procedures.
Location and Support Requirements
Site selection and proper support guidelines.
Air and Cooling Requirements
Ensuring adequate intake air and ventilation.
Electrical Connections
Proper wiring procedures according to electrical codes.
Pre-Start Checks: Fluid Level and Rotation
Verifying lubricant levels and motor rotation before startup.
Compressed Air System Connection
Connecting the compressor to the plant air system.
Storage Guidelines
Procedures for storing the compressor for extended periods.
Operation
T1 User Interface and Navigation
Description of control panel, keypad, and menu navigation.
Access Codes
Understanding access levels and codes for menu pages.
Pre-Operation Checks
Familiarization and essential checks before starting.
Starting and Stopping Procedures
Step-by-step guides for normal start and stop.
Restart Procedures
Steps for restarting after unexpected shutdowns.
Maintenance Procedures
Maintenance Schedule and Safety
Recommended service intervals and general safety precautions.
Safe Shutdown for Maintenance
Procedures for safely isolating the compressor for service.
Bolt Torque Guidelines
Specifications for bolt torque values.
Compressor Lubricant Management
Checking, filling, changing, and converting compressor lubricants.
Filter and Separator Replacement
Procedures for replacing oil filters and air/oil separators.
Cooler and Valve Maintenance
Inspecting coolers and minimum pressure valve.
Pressure Adjustment
Adjusting load, unload, and modulating pressure settings.
Troubleshooting Guide
Compressor Start-Up Issues
Diagnosing and resolving problems when the compressor won't start.
Pressure Build-Up Problems
Troubleshooting low discharge pressure.
Shutdowns and Pressure Deviations
Addressing shutdowns and line pressure issues.
Lubricant Consumption and Relief Valve Issues
Resolving excessive lubricant use and relief valve activation.
Receiver Pressure Venting
Investigating issues with receiver pressure venting.
Parts Catalog
Ordering and Identifying Parts
Procedures for ordering and using parts drawings.
Spare Parts and Lubricants
List of recommended spare parts and available lubricants.
Major Compressor Assemblies Parts
Parts for compressor, frame, drive, and control box assemblies.
Control System Assemblies Parts
Parts for electrical/pneumatic control systems.
Air System Components Parts
Parts for air inlet, receiver, and piping assemblies.
Cooling System Components Parts
Parts for air and water cooler assemblies.
Fluid Piping Assemblies Parts
Parts for fluid piping assemblies.
Enclosure Components Parts
Parts for compressor enclosure assemblies.
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