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Manuals
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Sullivan-Palatek Manuals
Air Compressor
SP20
User manual
Sullivan-Palatek SP20 User Manual
Industrial air compressors
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
About this Manual
I.II Safety Instructions
Manual Organization
I.IV Supplemental Documents
Table of Contents
Introduction
General Compressor Safety Precautions
Safety Decals
Screw Compressor Airend Exchange Program
Specifications
Technical Data
Dimensional Drawing, Air-Cooled (125-150Hp)
Dimensional Drawing, Air-Cooled (200-250Hp)
Piping and Instrumentation Diagram, Air-Cooled
Piping and Instrumentation Diagram, Water-Cooled
Wiring Diagram, 460V (<10Hp Fan Motor)
Wiring Diagram, 460V (≥ 10Hp Fan Motor)
Component Description
Air Compressor Package
Compression Cycle
Drive System
Protective Devices
Air/Oil Discharge System
Cooling and Lubricating System
Air Inlet and Capacity Control System
Monitoring System
Installation
Receiving
Moving and Lifting
Location and Support
Intake Air
Ventilation and Cooling
Electrical Connections
Fluid Level Check
Direction of Rotation
Compressed Air System
Multiple Machine Installation
Storage
Operation
T1 User Interface
Access Codes
Prior to Starting
Normal Start
Normal Stop
Restarts
Maintenance
Maintenance Schedule
General Maintenance Safety
Stopping for Maintenance
Bolt Torque Guidelines
Compressor Lubricant
Oil Filter
Air/Oil Separator
Oil/After Cooler
Minimum Pressure Valve
Pressure Adjustment
Troubleshooting
Compressor will Not Start
Machine will Not Build up Full Discharge Pressure
Machine Shuts down with Air Demand Present
Line Pressure Rises above Unload Pressure
Excessive Lubricant Consumption
Pressure Relief Valve Opens Repeatedly
Receiver Pressure Venting through Blow-Down
Parts Catalog
Ordering Parts
Parts Drawings
Spare Parts List
Compressor Lubricants
Compressor, Frame and Drive Assembly
Control Box Assembly, 460V (<10Hp Fan Motor)
Control Box Assembly, 460V (≥10Hp Fan Motor)
Control Box Assembly, 460V (20Hp Fan Motor)
Electrical/Pneumatic Controls Assembly (125-150Hp)
Electrical/Pneumatic Controls Assembly (200-250Hp)
Electrical/Pneumatic Controls Assembly (350Hp)
Electrical/Pneumatic Controls Assembly, Remote (NEMA 1)
Electrical/Pneumatic Controls Assembly, Remote (NEMA 4)
Air Inlet Assembly
Air Inlet Assembly, Remote
Receiver Assembly
Air Piping Assembly, Air-Cooled (SP20-125 & SP20-150)
Air Piping Assembly, Air-Cooled (SP20-200 & SP20-250)
Air Piping Assembly, Air-Cooled (SP20-300 & SP20-350)
Air Piping Assembly, Water-Cooled
Air Cooler Assembly (125-150Hp)
Air Cooler Assembly (200Hp)
Air Cooler Assembly (250Hp)
Air Cooler Assembly (300Hp)
Air Cooler Assembly (350Hp)
Water Cooler Assembly
Water Piping Assembly
Fluid Piping Assembly, Air-Cooled
Fluid Piping Assembly, Water-Cooled
Enclosure Assembly, Air-Cooled
Enclosure Assembly, Water-Cooled & Remote Air-Cooled
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Quick Links
1
T1 User Interface
2
Access Codes
3
Maintenance
4
Troubleshooting
Download this manual
JULY
User Manual
2014
Industrial Air Compressors
VFD-Series
SP20 Models
T1 Microprocessor Control
Variable Frequency Drive
Document: 18730-020 / 00
Issued: July 07, 2014
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Summarization of Contents
ABOUT THIS MANUAL
SAFETY INSTRUCTIONS
Safety instructions for operating and maintaining the air compressor.
MANUAL ORGANIZATION
Outline of the manual's structure and content sections.
INTRODUCTION
GENERAL COMPRESSOR SAFETY PRECAUTIONS
Essential safety guidelines for compressor operation and maintenance.
SCREW COMPRESSOR AIREND EXCHANGE PROGRAM
Details on purchasing remanufactured airends after warranty expiry.
SPECIFICATIONS
TECHNICAL DATA
Key technical specifications for SP20 models including capacity and dimensions.
DIMENSIONAL DRAWING, AIR-COOLED (125–150HP)
Diagram showing physical dimensions of 125-150hp air-cooled models.
COMPONENT DESCRIPTION
PROTECTIVE DEVICES
Description of safety devices protecting equipment and users.
COOLING AND LUBRICATING SYSTEM
How oil circulates for cooling, lubrication, and sealing.
INSTALLATION
MOVING AND LIFTING
Guidelines for safely moving and lifting the compressor unit.
ELECTRICAL CONNECTIONS
Procedures for making secure and compliant electrical connections.
OPERATION
T1 USER INTERFACE
Overview of the microprocessor user interface, keypad, and indicators.
NORMAL START
Step-by-step procedure for starting the compressor correctly.
MAINTENANCE
MAINTENANCE SCHEDULE
Schedule of routine maintenance tasks based on operating hours.
COMPRESSOR LUBRICANT
Information on checking, filling, and changing compressor lubricant.
TROUBLESHOOTING
COMPRESSOR WILL NOT START
Common causes and remedies for the compressor failing to start.
MACHINE SHUTS DOWN WITH AIR DEMAND PRESENT
Causes and remedies for compressor shutdowns during operation.
PARTS CATALOG
SPARE PARTS LIST
A list of recommended spare parts for common maintenance.
COMPRESSOR, FRAME AND DRIVE ASSEMBLY
Exploded view of the compressor, frame, and drive components.
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