Related Manuals for Metallkraft GS 1200-36 E
Summary of Contents for Metallkraft GS 1200-36 E
- Page 1 Operating instructions Thread Tapping Machine GS 1100-16 E GS 1200-24 E GS 1200-36 E GS 1100-16 E...
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Page 2: Table Of Contents
1.1 Copyright ............3 1.2 Customer service..........3 Thread Tapping Machine Item number 1.3 Limitation of liability..........3 2 Safety ............... 3 GS 1100-16 E 4450116 2.1 Symbol explanation ..........3 2.2 Obligations of the operating company ....4 GS 1200-24 E 4450124 2.3 Personnel requirements........ -
Page 3: Introduction
Introduction 1.3 Limitation of liability All information and notes in the operating instructions With the purchase of the METALLKRAFT threading ma- have been compiled taking into account the applicable chine you have made a good choice. standards and regulations, the state of the art and our many years of knowledge and experience. -
Page 4: Obligations Of The Operating Company
Safety 2.2 Obligations of the operating com- pany DANGER! Operator This combination of symbol and signal word indicates The operating company is the person who operates the an imminently hazardous situation which, if not avoi- machine for business or commercial reasons by herself, ded, will result in death or serious injury. -
Page 5: Personnel Requirements
Safety 2.3 Personnel requirements Manufacturer Certain work may only be carried out by specialist per- Qualifications sonnel of the manufacturer. Other personnel are not aut- horized to perform this work. Contact our customer ser- The various tasks described in this manual place diffe- vice department to carry out any work that may be rent demands on the qualifications of the persons entrus- required. -
Page 6: Safety Labels On The Thread Tapping Machine
Safety 2.5 Safety labels on the thread tapping 2.8 Special safety rules for the thread machine tapping machine Various safety markings are attached to the thread tap- - Do not allow the machine to operate at overload, ping machine (Fig. 1), which must be observed and follo- especially outside of the tapping capacity. -
Page 7: Intended Use
Intended Use Intended Use - Heat development on components can lead to burns and other injuries - Danger from workpieces being thrown out The thread cutting machine is designed for the produc- - Risk of injury to the eye from flying parts, even with tion of threads for all materials made of metal or metal- protective goggles like materials in all material thicknesses. -
Page 8: Type Plate
Before starting the transport check the transport route for Fig. 2: Type plate with CE marking of the thread cutting machine possible danger points, unevenness and disturbances GS 1100-16 E as well as for sufficient strength and load capacity. Danger points, unevenness and disturbance points must Transport, packaging, storage be inspected before transport. -
Page 9: Description Of Device
Step 4: Adjust the height limit ring. Adjust the height according to the actual conditi- - GS 1100-16 E: 8 x Tapping chuck GT12 (M3, M4, ons and tighten the screws on the limiting ring. M5-6, M8, M10, M12, M14, M16) -
Page 10: Setting The Tapping Direction
Assembly Step 6: Position the optical axis cover on the screw hole Step 1: Loosen the locking screws on both sides as at the top of the shaft, insert it correctly and tigh- shown in figure 6A. ten it. You can rotate the threading spindle down 90 degrees to switch to horizontal threading mode or adjust the position of the spindle and work- piece in vertical orientation. -
Page 11: Operation
Operation Operation 8.1 Operation Press the ON/OFF button to switch on the machine. The display lights up. Wear suitable protective gloves! Touch the display (touch screen) to access the user in- terface. There is a manual and an automatic operating mode. Wear protective clothes! The operating mode can be changed with the "MANUAL"... -
Page 12: Turn On/Off
Operation Tapping depth: Setting of the desired thread depth. Quick-change thread tapping spindle Value range: 0.01-500 mm. Insert the tapping chuck as shown in Figure 10, hold the Tapping speed: The setting of the cutting speed of the outer ring of the tapping shaft and push it upwards, insert threading machine. -
Page 13: Language Settings
Operation Tapping circles: each tapping depth during deep hole Automatic mode: operation On the user interface, select the thread, thread cutting If 5 circles are set with a thread pitch of 0.5 mm, the depth, torque, thread cutting speed, reverse speed and depth of each threading process is 2.5 mm. -
Page 14: User Parameter For Lubricating And Scrap Blowing
Cleaning, maintenance and repair Retract cycles: To ensure that the tap can successfully retract from the workpieces after tapping, the cycle value Drehmoment for retraction should be greater than that for tapping. verringern Value range: 0-10 8.8 User parameter for lubricating and Drehmoment Siche- scrap blowing... -
Page 15: Overhaul Of The Fuse
For maintenance work, please contact your nearest protecting the environment and the health of those Metallkraft dealer. Please write down the following infor- around you. The environment and health are endange- mation from the machine or from the operating instructi- red by incorrect disposal. -
Page 16: Troubleshooting
Troubleshooting 11 Troubleshooting Fault code Possible cause Solutions Erry-001 Drive module malfunction Check, - the vertical position of the main shaft, - whether the gearbox is blocked, - whether the screw tap is jammed in the work- piece, - whether the drive and the motor are damaged, - whether the connection of the mains cable is correct. -
Page 17: Spare Parts
- Only original spare parts from the manufacturer or Type of device: Thread Tapping Machine spare parts approved by the manufacturer are to be used. GS 1100-16 E - In case of any uncertainties, always contact the ma- Item number: 4450116 nufacturer. -
Page 18: Spare Parts Drawing
Spare parts 12.2 Spare parts drawing The following drawings should help you to identify necessary spare parts in case of service. Spare parts drawing 1 1 Machine carrier 2 Stop ring 3 Optical axis cover 4 On/Off switch 5 Control panel 6 Control panel protective cover 7 Cable duct 8 Air spring... - Page 19 Spare parts Spare parts drawing 2 10 Upper frame 11 Reducer 12 Servo motor 13 Motor cover 14 Control lever Fig. 20: Spare parts drawing 2 GS-E Series | Version 1.09...
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Page 20: Wiring Diagram Control Unit
Wiring Diagram Control Unit 13 Wiring Diagram Control Unit Motor possitive transmission Motor reversal Out1 Set output standby 1, function according to customer requirments Power supply 24V/250mA GND1 Power 0V Input standby 1, set the function according to customer requirements Out 2 Set output standy 2, function according to customer requirements Out 3... -
Page 21: Ec-Declaration Of Conformity
® Metallkraft Metal working machine Product group: Thread Tapping Machine Type of machine: Designation*: Item number: GS 1100-16 E 4450116 GS 1200-24 E 4450124 GS 1200-36 E 4450136 Serial number*: ____________________ 20 ____ Year of manufacture*:... - Page 22 www.metallkraft.de...
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