Frymaster FPGL230CA Service & Parts Manual

Frymaster FPGL230CA Service & Parts Manual

Oil conserving fryer gas fryers
Table of Contents

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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
02/2020
*8196688*
www.frymaster.com
E-mail:
fryservice@welbilt.com

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Table of Contents
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Summarization of Contents

Chapter 1: Service Procedures
Functional Description
Overview of the OCF30™ series gas fryers and their heating system.
Electronic Ignition System
Details the ignition module, ignitor assembly, and its operational functions.
Interface Board
Explains the interface board's role and LED diagnostic lights.
Thermostats
Describes temperature probes and high-limit thermostats for oil temperature control.
Accessing Fryers for Servicing
Provides safety instructions and steps for safely accessing the fryer for maintenance.
Cleaning Gas Valve Vent Tube
Procedure for cleaning the gas valve vent tube to ensure proper gas flow.
Checking Burner Manifold Gas Pressure
Guide on how to measure and verify burner manifold gas pressure.
Measuring Flame Current
Procedure for measuring flame current, an indicator of burner function.
Replacing Fryer Components
Detailed steps for replacing various fryer components like controllers, probes, and valves.
Troubleshooting and Problem Isolation
Categorizes common problems and identifies probable causes for isolation.
Troubleshooting Guides
Provides systematic processes to assist technicians in isolating equipment malfunctions.
Probe Resistance Chart
A chart showing probe resistance values for different temperatures for OCF30™ fryers.
ATO Service Procedures
Covers automatic top-off system troubleshooting and replacement procedures.
Controller Service Procedures
Troubleshooting and maintenance procedures for the fryer's control unit.
Loading and Updating Software
Instructions for loading and updating the software on the fryer controllers.
Principal Wiring Connections
Diagrams showing the principal wiring connections for the fryer system.
Wiring Diagrams
Detailed wiring diagrams for various fryer configurations and voltages.
Simplified Wiring Diagrams
Simplified wiring diagrams for specific modules and configurations.
Ignition Module Wiring Diagrams
Wiring diagrams for the capable controls ignition module for dual and full vat units.
Chapter 2: Parts List
Accessories
List and diagrams of various accessories for the fryers.
Basket Lift Assemblies and Associated Parts
Parts list and diagrams for the optional automatic basket lift system.
Doors, Sides, Flue Caps, Top Caps and Casters
Components related to the fryer's cabinet, doors, and mobility.
Drain System Components
Parts list and diagrams for the fryer's drain valves and associated tubing.
Electronics and Electrical Components
List of controllers, interface boards, and other electronic components.
Wiring
Details main wiring harnesses and communication harnesses.
Frypots and Associated Components
Parts and diagrams for full-vat and dual-vat frypot assemblies and components.
Gas Valves, Supply and Combustion System Components
Components related to gas valves, supply lines, and the combustion system.
Filtration System Components
Parts and diagrams for the fryer's oil filtration system.
Filter Pump, Motor and Associated Components
Components of the oil filter pump and motor assembly.
Frypot Assemblies and Associated Parts
Parts and diagrams for dual-vat and full-vat frypot assemblies.
Oil Return System Components
Parts and diagrams for the fryer's oil return system plumbing.
Auto Top-Off Components
Components related to the automatic oil top-off system, including boxes, pumps, and solenoids.
Wiring Connectors, Pin Terminals and Tools
Various connectors, terminals, and tools used for wiring and repairs.
Fasteners
Comprehensive list of bolts, nuts, screws, and washers used in assembly.

Table of Contents