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Frymaster Manuals
Fryer
FPGL230CA
Service & parts manual
Frymaster FPGL230CA Service & Parts Manual
Oil conserving fryer gas fryers
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
CHAPTER 1: Service Procedures
Functional Description
The Electronic Ignition System
Interface Board
Thermostats
Accessing Fryers for Servicing
Cleaning the Gas Valve Vent Tube
Checking the Burner Manifold Gas Pressure
Measuring Flame Current
Replacing Fryer Components
Replacing the Controller or the Controller Wiring Harness
Replacing the Interface Board
Replacing an Ignition Module
Replacing an Ignitor Assembly
Replacing or Cleaning a Combustion Air Blower
Adjusting the Air/Gas Mixture
Replacing a Gas Valve
Replacing a Burner Assembly
Replacing the Filter Motor, Filter Pump, or Filter Pump Solenoid Valve
Replacing the Frypot
Replacing Frypot Insulation And/Or Upper Burner Rails
Troubleshooting and Problem Isolation
Ignition Failure
Improper Burner Function
Improper Temperature Control
Filtration Malfunction
Leakage
Basket Lift Malfunction
Troubleshooting Guides
Troubleshooting the 24 VAC Circuit
Troubleshooting the Gas Valve
Troubleshooting the Temperature Probe
Replacing the Transformer, Reset Switch or Filter Relay
Probe Resistance Chart
ATO (Automatic Top-Off) Service Procedures
Ato
ATO (Automatic Top-Off) Board Positions and Harnesses
Replacing the ATO Board, Pump Relay or Transformer
Replacing the ATO Pump
Replacing the ATO Solenoid
Control Power Reset
Testing ATO RTD Probes
Replacing ATO Probe
Service Required Errors
Error Log Codes
3000 Menu Summary Tree
3000 Controller Pin Positions and Harnesses
Loading and Updating Software Procedures
Principal Wiring Connections
Wiring Diagrams
FPGL230/430 Wiring 120V, CE and Export
FPGL230/430 Wiring 250V Australia
FPGL330 Wiring120V, CE and Export
Modular Basket Lift (100/120V)
Modular Basket Lift (208/250V)
Simplified Wiring Diagrams
FPGL30 Series Simplified Wiring
FPGL30 Series Data Network Flowchart
Shortening Melting Unit Wiring Diagram Prior to Mar 2012
Shortening Melting Unit Wiring Diagram after to Mar 2012
FPGL230/430 Wiring 120V, CE and Export Bulk Oil
FPGL230/430 Wiring 250V Australia Bulk Oil
FPGL330 Wiring 120V, CE and Export Bulk Oil
FPGL330 Wiring 250V Australia Bulk Oil
Bulk Oil Box Wiring Diagram
Capable Controls Ignition Module Wiring Diagrams
CHAPTER 2: Parts List
Accessories
Doors, Sides, Flue Caps, Top Caps and Casters
Drain System Components
Drain Valves and Associated Parts
Drain Tube Sections and Associated Parts
Electronics and Electrical Components
Component Boxes
Transformer Boxes
Wiring
Main Wiring Harnesses
3000 And ATO Wiring Harnesses
Frypots and Associated Components
Full-Vat Frypot Components
Dual-Vat Frypot Components
Frypot Probes and Thermostats
Gas Valves, Supply and Combustion System Components
Filtration System Components
Filter Pump, Motor and Associated Components
Oil Return System Components
ATO (Auto Top-Off) Components
JIB (Jug in Box) Cradle, JIB Cap and Pick up Assembly
ATO (Automatic Top-Off) Pump Assembly
ATO Top off Manifolds and Components
Shortening Melting Unit
Bulk Oil Relay Box and Switch
Bulk Oil Plumbing
Bulk Oil Dispose Waste Valve
Wiring Connectors, Pin Terminals and Tools
Fasteners
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1
The Electronic Ignition System
2
Functional Description
3
Interface Board
4
Accessing Fryers for Servicing
Download this manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
02/2020
*8196688*
www.frymaster.com
E-mail:
fryservice@welbilt.com
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Table of Contents
Troubleshooting
Troubleshooting and Problem Isolation
23
Troubleshooting Guides
29
Troubleshooting the Gas Valve
31
Troubleshooting the Temperature Probe
32
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Summarization of Contents
Chapter 1: Service Procedures
Functional Description
Overview of the OCF30™ series gas fryers and their heating system.
Electronic Ignition System
Details the ignition module, ignitor assembly, and its operational functions.
Interface Board
Explains the interface board's role and LED diagnostic lights.
Thermostats
Describes temperature probes and high-limit thermostats for oil temperature control.
Accessing Fryers for Servicing
Provides safety instructions and steps for safely accessing the fryer for maintenance.
Cleaning Gas Valve Vent Tube
Procedure for cleaning the gas valve vent tube to ensure proper gas flow.
Checking Burner Manifold Gas Pressure
Guide on how to measure and verify burner manifold gas pressure.
Measuring Flame Current
Procedure for measuring flame current, an indicator of burner function.
Replacing Fryer Components
Detailed steps for replacing various fryer components like controllers, probes, and valves.
Troubleshooting and Problem Isolation
Categorizes common problems and identifies probable causes for isolation.
Troubleshooting Guides
Provides systematic processes to assist technicians in isolating equipment malfunctions.
Probe Resistance Chart
A chart showing probe resistance values for different temperatures for OCF30™ fryers.
ATO Service Procedures
Covers automatic top-off system troubleshooting and replacement procedures.
Controller Service Procedures
Troubleshooting and maintenance procedures for the fryer's control unit.
Loading and Updating Software
Instructions for loading and updating the software on the fryer controllers.
Principal Wiring Connections
Diagrams showing the principal wiring connections for the fryer system.
Wiring Diagrams
Detailed wiring diagrams for various fryer configurations and voltages.
Simplified Wiring Diagrams
Simplified wiring diagrams for specific modules and configurations.
Ignition Module Wiring Diagrams
Wiring diagrams for the capable controls ignition module for dual and full vat units.
Chapter 2: Parts List
Accessories
List and diagrams of various accessories for the fryers.
Basket Lift Assemblies and Associated Parts
Parts list and diagrams for the optional automatic basket lift system.
Doors, Sides, Flue Caps, Top Caps and Casters
Components related to the fryer's cabinet, doors, and mobility.
Drain System Components
Parts list and diagrams for the fryer's drain valves and associated tubing.
Electronics and Electrical Components
List of controllers, interface boards, and other electronic components.
Wiring
Details main wiring harnesses and communication harnesses.
Frypots and Associated Components
Parts and diagrams for full-vat and dual-vat frypot assemblies and components.
Gas Valves, Supply and Combustion System Components
Components related to gas valves, supply lines, and the combustion system.
Filtration System Components
Parts and diagrams for the fryer's oil filtration system.
Filter Pump, Motor and Associated Components
Components of the oil filter pump and motor assembly.
Frypot Assemblies and Associated Parts
Parts and diagrams for dual-vat and full-vat frypot assemblies.
Oil Return System Components
Parts and diagrams for the fryer's oil return system plumbing.
Auto Top-Off Components
Components related to the automatic oil top-off system, including boxes, pumps, and solenoids.
Wiring Connectors, Pin Terminals and Tools
Various connectors, terminals, and tools used for wiring and repairs.
Fasteners
Comprehensive list of bolts, nuts, screws, and washers used in assembly.
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