Table of Contents
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Table of Contents
Related Manuals for Powerlink WPS60S
Summarization of Contents
CHAPTER 1 — SAFETY INFORMATION
1.1 Safe Operation
Guidelines for safe operation of the generator set.
1.2 Safety label location
Identifies the location of safety labels on the generator set.
1.3 Safety Labels Meaning
Explains the meaning of various safety labels found on the genset.
1.4 First Aid
Provides first aid procedures for common emergencies related to genset operation.
CHAPTER 2 — GENERATOR SET INTRODUCTION
2.1 Specifications
Details the technical specifications of the generator set.
2.2 Appearance
Illustrates and describes the external components of the generator set.
2.3 General Description
Provides an overview of the generator set's design and function.
2.5 Structure Type
Describes the different structural types of the soundproof generator sets.
CHAPTER 3 — INSTALLATION
3.1 General
General guidelines for receiving and inspecting the genset upon delivery.
3.2 Outdoor Installation
Specific considerations for installing the genset in an outdoor environment.
3.3 Indoor Installation
Requirements and considerations for installing the genset indoors.
3.3.2 Installation Foundation
Details on preparing the foundation for genset installation.
3.3.4 Generator Set Fixation
Instructions for securely fixing the genset to its foundation.
3.3.5 Generator Set Installation
Procedures for installing the genset, considering room size and ventilation.
3.4 Utility Power
Information on using utility power for critical components and battery charging.
3.5 Load Connections
Guidance on selecting and connecting load cables to the genset.
3.6 Ground Connections
Procedures for ensuring proper grounding of the genset and its components.
3.7 ATS Connections
Instructions for connecting an Automatic Transfer Switch (ATS) to the genset.
3.8 Battery Connections
How to connect and disconnect the battery cables for the genset.
3.9 Water Jacket Preheat Connections
Details on connecting the water jacket preheat unit for cold environments.
3.10 External Fuel Tank Connections
Instructions for connecting an external fuel tank to the genset.
CHAPTER 4 — PRE-CHECK BEFORE STARTING
4.1 General Pre-check
A checklist of essential pre-start checks for the genset.
4.2 Checking Engine Oil Level
Procedure for checking and topping up the engine oil level.
4.3 Checking Fuel Level
Guidance on checking and refilling the fuel tank.
4.4 Checking Coolant Level
Procedure for checking and topping up the engine coolant level.
CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM
5.1 Main Electrical Components
Identifies and describes the main electrical components of the PLC-702 control system.
5.2 Operation For R Type Structure
Details on operating the genset with the R Type structure control system.
5.2.1 Control Cabinet and Switch Cabinet
Explanation of the control and switch cabinet for R Type structure.
5.2.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
5.2.3 Auto Start-up and Stop
Instructions for initiating automatic start-up and stop sequences.
5.3 Operation For RS Type Structure
Details on operating the genset with the RS Type structure control system.
5.3.1 Control Cabinet and Switch Cabinet
Explanation of the control and switch cabinet for RS Type structure.
5.3.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
5.3.3 Auto Start-up and Stop
Instructions for initiating automatic start-up and stop sequences.
5.4 Convenience Receptacles
Information on using the convenience receptacles for power output.
5.5 Protection
Details on warning and automatic shutdown features and alarm indicators.
5.6 During operation
Checks and actions to perform while the genset is running.
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM
6.1 Main Electrical Components
Identifies and describes the main electrical components of the PLC-5220 control system.
6.2 Operation For R Type Structure
Details on operating the genset with the R Type structure control system.
6.2.1 Control Cabinet and Switch Cabinet
Explanation of the control and switch cabinet for R Type structure.
6.2.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
6.2.3 Auto Start-up and Stop
Instructions for initiating automatic start-up and stop sequences.
6.3 Operation For RS Type Structure
Details on operating the genset with the RS Type structure control system.
6.3.1 Control Cabinet and Switch Cabinet
Explanation of the control and switch cabinet for RS Type structure.
6.3.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
6.3.3 Auto Start-up and Stop
Instructions for initiating automatic start-up and stop sequences.
6.4 Operation For C Type Structure
Details on operating the genset with the C Type structure control system.
6.4.1 Control Cabinet and Switch Cabinet
Explanation of the control and switch cabinet for C Type structure.
6.4.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
6.4.3 Auto Start-up and Stop
Instructions for initiating automatic start-up and stop sequences.
6.5 Convenience Receptacles
Information on using the convenience receptacles for power output.
6.6 Protection
Details on alarm signals and protection features of the control module.
6.7 During Operation
Checks and actions to perform while the genset is running.
6.8 Parameter Configuring
Guide for adjusting configurable parameters via the control panel.
CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM
7.1 Main Electrical Components
Identifies and describes the main electrical components of the BGC-L control system.
7.2 Control Cabinet and Switch Cabinet
Explanation of the control and switch cabinet for the BGC-L system.
7.3 Single Genset Operation
Procedures for operating a single genset using the BGC-L system.
7.3.1 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping a single genset.
7.3.2 Auto Start-up and Stop
Instructions for automatic start-up and stop for a single genset.
7.4 Paralleling Gensets Operation
Information on connecting and operating multiple gensets in parallel.
7.4.1 Paralleling Connection
Guide for connecting two gensets for parallel operation using communication cables.
7.4.2 Manual Start-up and Stop
Manual start-up and stop procedures for paralleled gensets.
7.4.3 Auto Start-up and Stop
Automatic start-up and stop procedures for paralleled gensets.
7.4.4 Paralleling Cabinet
Details on using a paralleling cabinet for multi-genset synchronization.
7.5 During Operation
Checks and actions to perform while the BGC-L genset is running.
7.6 Protection
Explanation of alarm signals and protection features of the BGC-L control module.
7.7 Parameter Configuring
Guide for configuring parameters via the BGC-L control panel.
CHAPTER 8 — MAINTENANCE
8.1 General
General precautions and guidelines before performing any maintenance.
8.2 Periodic Maintenance Schedule
A schedule outlining routine maintenance tasks and intervals.
8.3 Generator Set Maintaining
Daily and hourly checks for mechanical, exhaust, fuel, and electrical systems.
8.4 Air Cleaner
Procedures for cleaning and changing the air filter element.
8.5 Engine Coolant
Instructions for changing the engine coolant.
8.6 Engine Oil and Oil Filter
Procedures for changing engine oil and the oil filter.
8.7 Fuel Filter
Instructions for draining fuel filter and changing the fuel filter.
8.8 Oil-water Separator (If Equipped)
Procedures for draining water and cleaning the oil-water separator.
8.9 Battery Maintenance
Guidelines for charging, maintaining, and storing the battery.
8.10 Lifting and Transporting
Safe procedures for lifting and transporting the genset.
8.11 Overnight Storage
Precautions for storing the genset overnight.
8.12 Long-term Storage
Procedures for storing the genset for periods longer than two months.
CHAPTER 9 — TROUBLESHOOTING
9.1 General
General guidelines and warnings for performing troubleshooting procedures.
9.2 Generator Set Trouble
Common troubles with the generator set and their causes/remedies.
9.3 Control System Trouble
Troubleshooting common issues related to the control system.
9.4 Engine Trouble
Troubleshooting common engine problems and their solutions.
9.5 Alternator Trouble
Common alternator issues and their causes and remedies.
9.6 Battery Charge Trouble
Troubleshooting issues related to battery charging and performance.
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