Related Manuals for Powerlink A625V-C
Summary of Contents for Powerlink A625V-C
- Page 1 Pt:is 畸�nil DIESEL GENERA TOR SET TIER 4 FINAL SERIES A625V-C www. p owerlinkworld.com...
- Page 2 Version Record Version Date Description Original release. Including PLC-8610 control system and 2020–09–05 engine exhaust aftertreatment system.
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Page 3: Safety Symbol
Please consult the engine and the alternator operation and maintenance manuals if necessary. POWERLINK reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document may therefore be changed without notice. -
Page 4: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS 1 Safety Information........1 6 Maintenance ..........50 1.1 Safe Operation........1 6.1 General ..........50 6.2 Maintenance Schedule ......51 1.2 Safety Label Meaning ......4 6.3 Generator Set Maintenance....52 1.3 First Aid..........9 6.4 Air Cleaner.......... -
Page 5: Safety Information
CHAPTER 1 — SAFETY INFORMATION 1 Safety Information 1.1 Safe Operation Before the machine leaves the factory, the parameters have been adjusted according to the practical instance. The user needn't adjust personally. Modifying or resetting the parameter of controller must be permitted and operated by the equipment administrator or manufacturer authorized person. - Page 6 CHAPTER 1 — SAFETY INFORMATION...
- Page 7 CHAPTER 1 — SAFETY INFORMATION...
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Page 8: Safety Label Meaning
CHAPTER 1 — SAFETY INFORMATION 1.2 Safety Label Meaning... - Page 9 CHAPTER 1 — SAFETY INFORMATION...
- Page 10 CHAPTER 1 — SAFETY INFORMATION...
- Page 11 CHAPTER 1 — SAFETY INFORMATION...
- Page 12 CHAPTER 1 — SAFETY INFORMATION...
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Page 13: First Aid
CHAPTER 1 — SAFETY INFORMATION 1.3 First Aid... - Page 14 CHAPTER 1 — SAFETY INFORMATION...
- Page 15 CHAPTER 1 — SAFETY INFORMATION...
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Page 16: Product Overview
CHAPTER 2 — PRODUCT OVERVIEW 2 Product Overview 2.1 Applications and Features 2.1.2 Features • High powerful & reliable performance: the pow- 2.1.1 Applications erful Engine and reliable alternator ensure excellent performance of genset. Generator set is one type of AC power supply •... -
Page 17: Product Type
CHAPTER 2 — PRODUCT OVERVIEW 2.2 Product Type3... -
Page 18: Function Of Major Components
CHAPTER 2 — PRODUCT OVERVIEW 2.3 Function of Major Components (6) Alternator The alternator produces and outputs electrical Modern generator set is a mini power station which power. We choose alternator for its superior perfor- is driven by the diesel engine. Generally speak- mance and reliability. -
Page 19: Exhaust Gas Aftertreatment System
CHAPTER 2 — PRODUCT OVERVIEW 2.4 Exhaust Gas Aftertreatment System IMPORTANT! Failure to follow these instructions when installing an Exhaust aftertreatment technology is used to emissions-certified engine is a violation of Federal comply with mandatory Tier 4 Final and Stage IV and Californian legislation (40 CFR 1068.105 (b)). - Page 20 CHAPTER 2 — PRODUCT OVERVIEW Shutdown procedure after operation When the engine is started, the ACM checks that the ® AdBlue /DEF tank level sensor indicates a sufficient ® In order to prevent hoses from bursting if the AdBlue amount of solution in the tank. DEF solution freezes, the system is emptied after oper- Solution temperature;...
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Page 21: Component Identification
CHAPTER 2 — PRODUCT OVERVIEW 2.5 Component Identification Exhaust outlet Coolant inlet Emergency stop button Air inlet Control cabinet Cable trench Fixing hole Air outlet Fork lift channel Fire extinguisher Lifting lug Engine Alternator Fuel tank DEF tank Oil auxiliary tank Automatic oil refilling device Air Filter... -
Page 22: Installation
• Wiring diagram. • The documentation of engine & alternator. • POWERLINK also provides parts list, spec- ifications, engineer handbook etc. Contact POWERLINK for complete information or technical support through the website, phone, fax, or email if The generator set should be installed in an area •... -
Page 23: Outdoor Installation Instructions
CHAPTER 3 — INSTALLATION 3.3 Outdoor Installation Instructions... -
Page 24: Generator Set Electricity Connections
CHAPTER 3 — INSTALLATION 3.4 Generator Set Electricity Connections Load Cables Selection Select the cable with proper diameter, based on its allowable amperage and the distance between the genset and the load. There is maximum 5% marginal drop only for the rated voltage between the terminals of loads and genset via the cables. -
Page 25: Pre-Check Before Starting
CHAPTER 4 — PRE-CHECK BEFORE STARTING 4 Pre-check Before Starting 4.1 General Pre-check... -
Page 26: Checking Engine Oil Level
CHAPTER 4 — PRE-CHECK BEFORE STARTING 4.2 Checking Engine Oil Level • Normally the oil level is to be checked when the engine is stopped. Wait a few minutes before reading off the level, so that the oil Oil must be used which conforms to Class •... -
Page 27: Checking Fuel Level
CHAPTER 4 — PRE-CHECK BEFORE STARTING 4.3 Checking Fuel Level Diesel fuel should conform to: Ultra Low Sulfur Fuel Only. -
Page 28: Checking Coolant Level
CHAPTER 4 — PRE-CHECK BEFORE STARTING 4.4 Checking Coolant Level Filling a completely empty system NOTICE! Mix the correct amount of coolant in advance, to ensure the cooling system is completely filled. Refer to Technical Data, page 89 for the correct Do not open the coolant filler cap when the coolant volume. -
Page 29: Checking Battery Coulomb
CHAPTER 4 — PRE-CHECK BEFORE STARTING 4.5 Checking Battery Coulomb... -
Page 30: Operation For Plc-8610 Control System
CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM 5 Control System 5.1 Control Panel Control module Charger light Closed indicator Control power DC Emer stop Time counter Opened indicator Alarm reset Alarm reset Main circuit breaker... -
Page 31: Control Module
CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM 5.2 Control Module... -
Page 32: Single Genset Operation
CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM 5.3 Single Genset Operation 5.3.1 Manual Operation • Working State Chart... - Page 33 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM • Operation Instruction...
- Page 34 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 35 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 36 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 37 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 38 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 39 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM 5.3.2 Remote Operation • Working State Chart...
- Page 40 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM • Operation Instruction...
- Page 41 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 42 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
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Page 43: Multiple Genset Operation
CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM 5.4 Multiple Gensets Operation 5.4.1 Manual Operation • Working State Chart... - Page 44 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM • Operation Instruction...
- Page 45 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 46 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM 5.4.2 Remote Operation • Operation Instruction...
- Page 47 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 48 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 49 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 50 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
- Page 51 CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM...
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Page 52: Checking During
CHAPTER 5 — OPERATION FOR PLC-8610 CONTROL SYSTEM 5.5 Checking During Operation... -
Page 53: Protection Function
Refer to troubleshooting guidelines in this manual • to repair the machine and remove the fault. Con- tact POWERLINK or our authorized distributor for help if you could not deal with it. Press the emergency stop button if an emergency •... -
Page 54: Maintenance
CHAPTER 6 — MAINTENANCE 6 Maintenance • 6.1 General Only use original spare parts, oils, coolant and operating materials released by POWERLINK for the maintenance work. • Maintenance should be performed by a licensed engineer. • For detailed maintenance procedures on the engine or alternator, refer to their own operation manual. -
Page 55: Maintenance Schedule
CHAPTER 6 — MAINTENANCE 6.2 Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. -
Page 56: Generator Set Maintenance
CHAPTER 6 — MAINTENANCE 6.3 Generator Set Maintenance Inspect the genset daily or after every eight hours of operation, whichever comes first. Check the me- chanical, exhaust, fuel, and DC electrical systems as described below. (1) New Machines Run the genset at least 60–100% of continuous •... -
Page 57: Air Cleaner
CHAPTER 6 — MAINTENANCE 6.4 Air Cleaner 6.5 Engine Coolant Change coolant 6.4.1 Clean air ilter element Loosen clips on the air cleaner housing and re- move the dust cap. Remove the air filter element. Blast the compressed air to the air filter element Do not open the coolant filler cap when the engine from inside. -
Page 58: Engine Oil And Oil Filter
CHAPTER 6 — MAINTENANCE 6.6 Engine Oil and Oil Filter Hot oil and hot surfaces can cause burns. Hot oil and hot surfaces can cause burns. 1 Clean the oil filter bracket (2). Oil changes must be done when the engine is hot. 2 Remove all oil filters with a suitable oil filter 1 Connect the drain hose to the oil drain pump and extractor (1). -
Page 59: Fuel Filter
CHAPTER 6 — MAINTENANCE 6.7 Fuel Filter Fire hazard. When carrying out work on the fuel Fire hazard. When carrying out work on the fuel system system make sure the engine is cold. A fuel spill make sure the engine is cold. A fuel spill onto a hot onto a hot surface or an electrical component surface or an electrical component can cause a fire. -
Page 60: Fuel Pre-Filter,Change
CHAPTER 6 — MAINTENANCE 6.8 Fuel Pre-filter, Change 1 Undo the cable from the water trap sensor. Fuel system, bleeding 2 Remove the water trap filter from the filter 1 Check that there is sufficient fuel in the tank, housing. and that any fuel taps are open. -
Page 61: Battery Maintenance
Wear goggles, rubber 6.9.2 Battery power checking gloves and other protective device when working with batteries. POWERLINK adopts maintenance free battery. So it is not necessary to add distilled water or elec- trolyte, only check the coulomb periodically. - Page 62 CHAPTER 6 — MAINTENANCE 6.9.3 Battery charging...
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Page 63: Lifting And Transporting
CHAPTER 6 — MAINTENANCE 6.10 Lifting and Transporting The top of the genset has one or several lifting lugs attached to the lifting frame inside the hous- ing. Refer to the Technical Data for the weight • Do not use lifting points located over the engine, of the genset. -
Page 64: Troubleshooting
Contact POWERLINK or our authorized distributor to ask for help for complicated maintaining and re- placing operation. -
Page 65: Generator Set Troubleshooting
CHAPTER 7 — TROUBLESHOOTING 7.2 Generator Set Troubleshooting Trouble Remedies Causes 1. Oil pressure sensor is defective. 1. Repair or change the sensor. 2. Lubricant oil is insufficient. 2. Add lubricant oil. Low engine oil pressure 3. Oil hose has leak. 3. -
Page 66: Control System Troubleshooting
CHAPTER 7 — TROUBLESHOOTING 7.3 Control System Troubleshooting Trouble Causes Remedies The main breaker position rests 1. First turn the breaker to off , and then on the position between ON and OFF turn it to on. improperly. Main breaker cannot be turned to on 2. -
Page 67: Engine Troubleshooting
CHAPTER 7 — TROUBLESHOOTING 7.4 Engine Troubleshooting Trouble Causes Remedies 1. Battery switch is off. 1. Turn the switch to on. Starter motor 2. Battery output is weak. 2. Charge the battery. cannot drive or 3. Battery is deteriorated. 3. Change the battery. speed is low 4. - Page 68 CHAPTER 7 — TROUBLESHOOTING Trouble Causes Remedies 1. Lubricant oil is insufficient. 1. Check oil level, add oil as required. 2. Fan belt broken or elongated. 2. Change belt or adjust belt tension. 3. Coolant insufficient. 3. Add coolant. 4. Radiator net or radiator fin clogged with 4.
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Page 69: Alternator Troubleshooting
CHAPTER 7 — TROUBLESHOOTING 7.5 Alternator Troubleshooting Trouble Causes Remedies 1. Intertwist the cut winding and weld 1. Winding is cut. firmly . 2. Wiring terminal is loose. 2. Tighten the wiring terminal . No voltage or voltage is insufficient Clean or replace the defective while running 3. -
Page 70: Battery Charge Troubleshooting
CHAPTER 7 — TROUBLESHOOTING 7.6 Battery Charge Troubleshooting Trouble Causes Remedies 1. Battery post is defective. 1. Check and clean the post. 2. Battery post is connected incorrectly. 2. Check the connection post. No charge current 3. Check the wiring to the charger from 3. - Page 72 09.2020 2020...
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