Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS 1 Safety Information.......... 1 7.6 Protection..........90 1.1 Safe Operation........1 7.7 Parameter Configuring......91 1.2 Safety label location........ 4 8 Maintenance ..........92 1.3 Safety Labels Meaning ......12 8.1 General ..........92 1.4 First Aid..........
Page 4: Safety Information
CHAPTER 1 — SAFETY INFORMATION 1 Safety Information 1.1 Safe Operation Before operating the machine, read the following safety regulations carefully and find out about the local requirements in safety. It can reduce the possibility of personal injury, damage to the equipment, or im- proper service.
Page 5 CHAPTER 1 — SAFETY INFORMATION...
Page 6 CHAPTER 1 — SAFETY INFORMATION...
Page 7: Safety Label Location
CHAPTER 1 — SAFETY INFORMATION 1.2 Safety label location RS-type 10–14kVa (4–1)
Page 8 CHAPTER 1 — SAFETY INFORMATION RS-type 10–14kVa (4–2)
Page 9 CHAPTER 1 — SAFETY INFORMATION RS-type 10–14kVa (4–3)
Page 10 CHAPTER 1 — SAFETY INFORMATION RS-type 10–14kVa (4–4)
Page 11 CHAPTER 1 — SAFETY INFORMATION R-type 20–880kVa (4–1)
Page 12 CHAPTER 1 — SAFETY INFORMATION R-type 20–880kVa (4–2)
Page 13 CHAPTER 1 — SAFETY INFORMATION R-type 20–880kVa (4–3)
Page 14 CHAPTER 1 — SAFETY INFORMATION R-type 20–880kVa (4–4)
Page 15: Safety Labels Meaning
CHAPTER 1 — SAFETY INFORMATION 1.3 Safety Labels Meaning...
Page 16 CHAPTER 1 — SAFETY INFORMATION...
Page 17 CHAPTER 1 — SAFETY INFORMATION...
Page 18 CHAPTER 1 — SAFETY INFORMATION...
Page 19 CHAPTER 1 — SAFETY INFORMATION...
Page 20: First Aid
CHAPTER 1 — SAFETY INFORMATION 1.4 First Aid...
Page 21 CHAPTER 1 — SAFETY INFORMATION...
Page 22 CHAPTER 1 — SAFETY INFORMATION...
Page 23: Generator Set Introduction
CHAPTER 2 — GENERATOR SET INTRODUCTION 2 Generator Set Introduction • 2.1 Specifications Super quiet performance: Use oversized muffler and absorbent cotton installed inside to minimize noise. 2.1.1 Use • Designed with safe earth leakage protection, Generator set is one type of AC power supply emergency stop button, muffler, outer fuel inlet equipment, which is driven by diesel engine and and base fuel tank (with a capacity of approxi-...
Page 24: Appearance
CHAPTER 2 — GENERATOR SET INTRODUCTION 2.2 Appearance RS type generator set:...
Page 25 CHAPTER 2 — GENERATOR SET INTRODUCTION R type generator set:...
Page 26 CHAPTER 2 — GENERATOR SET INTRODUCTION C type generator set:...
Page 27: General Description
CHAPTER 2 — GENERATOR SET INTRODUCTION 2.3 General Description and reliability. All the standard alternator are the machines without slip rings and revolving field Modern generator set is a mini power station which brushes, wound as “2/3 pitch”, with class H insula- is driven by the diesel engine.
Page 28: Generator Set Type
CHAPTER 2 — GENERATOR SET INTRODUCTION 2.4 Generator Set Type (2) Small Type Genset30-100 kVA • Excellent cooling system, reliable operation under There are many kinds of generator sets manufac- worse conditions. tured by our company. The range of power is from •...
Page 29 CHAPTER 2 — GENERATOR SET INTRODUCTION (3) Medium Type Genset100-650 kVA (4) Larger Type Genset 650-2000 kVA • • Powerful engine for prime or standby service. Enclosed in a container, 20 feet or 40 feet. No need of installation. • With sound attenuated enclosures available with •...
Page 30: Structure Type
CHAPTER 2 — GENERATOR SET INTRODUCTION 2.5 Structure Type According the need of different output there are three kinds of control system structure for our soundproof type generator set, which structure and situation of control cabinet and switch cabinet are different.
Page 31: Installation
CHAPTER 3 — INSTALLATION 3 Installation 3.1 General 3.3 Indoor Installation When the genset is delivered, it is advisable to 3.3.1 Room Requirements check that the received machine matches the order, and to compare it with the delivery note. Also, The lightning protection, ventilation, fire protection, check that the machine is not damaged.
Page 32 CHAPTER 3 — INSTALLATION • (2) Lightning & Electrostatic Protection The surface of the foundation should be flat. The safe loading capability of the geological material • The lightning protection should be carefully eval- should be carefully evaluated when selecting the uated when the genset room is designed.
Page 33 CHAPTER 3 — INSTALLATION 3.3.3 Foundation Dimensions...
Page 34 CHAPTER 3 — INSTALLATION Foundation Height Length (mm) Width (mm) Depth (m) (mm) Genset Length Genset Width ≥150 + 300 + 300 W × L × ρ B -- Depth of foundation (m) M -- Weight of genset (kg) ρ -- Density of concrete (2322 kg/ m L -- Length of foundation (m) W -- Width of foundation (m) 3.3.4 Generator Set Fixation...
Page 35 CHAPTER 3 — INSTALLATION...
Page 36: Utility Power
CHAPTER 3 — INSTALLATION 3.4 Utility Power 3.5.2 Connecting Load Cable The genset is ready for user connections. The user Utility can provide power to critical components on load cable (L1,L2,L3,LN) should be connected to the genset, like battery charger, block heater, water the corresponding wire terminal which is located in- jacket heater, oil heater and other devices.
Page 37: Ground Connections
CHAPTER 3 — INSTALLATION 3.6 Ground Connections Connect the mains supply to the ATS cabinet. Connect the load to the ATS cabinet. Metal parts of installation, which are exposed to human or have insulation flaw or other reasons, Connect the two receptacles on the genset and may get in contact with voltage.
Page 38: Battery Connections
CHAPTER 3 — INSTALLATION 3.8 Battery Connections In addition, if the temperature is lower than 0℃, the coolant would become solid and lose the cooling The battery cables should be disconnected to the function and even damage the engine. It is sug- posts when the genset is required to transport or gested that a water jacket preheat unit should be store for a long term.
Page 39: External Fuel Tank Connections
CHAPTER 3 — INSTALLATION 3.10 External Fuel Tank Connections The genset has two ball valves (three-way) on the base frame for connecting to the external fuel tank. The user can connect the engine fuel system to an external fuel tank according to the need. Set two ball valves to the position in the illustra- tion.
Page 40: Pre-Check Before Starting
CHAPTER 4 — PRE-CHECK BEFORE STARTING 4 Pre-Check Before Starting 4.1 General Pre-check 4.2 Checking Engine Oil Level Before starting the genset, check each item below Keep the genset level when checking engine oil, to make sure that the machine can be started up insert the oil gauge all the way in.
Page 41: Checking Fuel Level
CHAPTER 4 — PRE-CHECK BEFORE STARTING Warning Warning • • A single or multigrade oil must be used Do not smoke or make light fires near the which conforms to API-CG4/CH4 or genset when filling the engine fuel. ACEA-E3/E5. • Do not leave fuel everywhere for environ- •...
Page 42: Operation For Plc-702 Control System
CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5 Operation For PLC-702 Control System 5.1 Main Electrical Components...
Page 43 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM...
Page 44 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM...
Page 45: Operation For R Type Structure
CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.2 Operation For R Type Structure 5.2.1 Control Cabinet and Switch Cabinet...
Page 46 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.2.2 Manual Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Turn on the engine battery switch.
Page 47 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM (2) Stop Turn off every switch and circuit breaker of loads (from light to heavy load in sequence). Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Keep the engine idle for about 1 minute to allow it cool down.
Page 48 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.2.3 Auto Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn on the engine battery switch. Turn the Key Switch (h) to the Auto Start posi- tion (i) .
Page 49 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM (2) Stop If the genset is connected to the ATS control cab- inet and supplying power to the loads, turn off ev- ery switch and circuit breaker of loads (from light to heavy load in sequence). Turn the Genset Main Circuit Breaker to the “OFF”...
Page 50: Operation For Rs Type Structure
CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.3 Operation For RS Type Structure 5.3.1 Control Cabinet and Switch Cabinet...
Page 51 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.3.2 Manual Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Turn on the engine battery switch.
Page 52 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM (2) Stop Turn off every switch and circuit breaker of loads (from light to heavy load in sequence). Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Keep the engine idle for about 1 minute to allow it cool down.
Page 53 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.3.3 Auto Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn on the engine battery switch. Turn the Key Switch (h) to the Auto Start posi- tion (i) .
Page 54 CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM (2) Stop If the genset is connected to the ATS control cab- inet and supplying power to the loads, turn off ev- ery switch and circuit breaker of loads (from light to heavy load in sequence). Turn the Genset Main Circuit Breaker to the “OFF”...
Page 55: Convenience Receptacles
CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.4 Convenience Receptacles 5.5 Protection • The genset can be equipped with the single- Warning is non-critical alarm conditions and do phase convenience receptacle/socket (2 or 3 pin) not affect the operation of the genset, they serve and three-phase convenience receptacle/socket (4 to draw the operators attention to an undesirable or 5 pin) according to customer’s need, which can...
Page 56: During Operation
CHAPTER 5 — OPERATION FOR PLC-702 CONTROL SYSTEM 5.6 During operation • Check the reading of Frequency Meter, Voltage Meter and Current Meter, which should be de- sired. • Check the reading of engine oil pressure on the Oil Pressure Meter. •...
Page 57: Operation For Plc-5220 Control System
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6 Operation For PLC-5220 Control System 6.1 Main Electrical Components...
Page 58 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM...
Page 59: Operation For R Type Structure
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.2 Operation For R Type Structure 6.2.1 Control Cabinet and Switch Cabinet...
Page 60 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.2.2 Manual Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Turn on the engine battery switch.
Page 61 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM (2) Stop Turn off every switch and circuit breaker of loads (from light to heavy load in sequence). Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Press the Stop button (e) to make the engine stop.
Page 62 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.2.3 Auto Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn on the engine battery switch. Turn the Key Switch to the “ON” position. Press the Auto button (j), then the LED above the button will illuminate.
Page 63 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM (2) Stop If the genset is connected to the ATS control cab- inet and supplying power to the loads, press the Manual button (g) to make the genset in man- ual model, then turn off every switch and circuit breaker of loads (from light to heavy load in se- quence).
Page 64: Operation For Rs Type Structure
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.3 Operation For RS Type Structure 6.3.1 Control Cabinet and Switch Cabinet...
Page 65 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.3.2 Manual Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Turn on the engine battery switch.
Page 66 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM (2) Stop Turn off every switch and circuit breaker of loads (from light to heavy load in sequence). Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Press the Stop button (e) to make the engine stop.
Page 67 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.3.3 Auto Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn on the engine battery switch. Turn the Key Switch to the “ON” position. Press the Auto button (j), then the LED above the button will illuminate.
Page 68 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM (2) Stop If the genset is connected to the ATS control cab- inet and supplying power to the loads, press the Manual button (g) to make the genset in man- ual model, then turn off every switch and circuit breaker of loads (from light to heavy load in se- quence).
Page 69: Operation For C Type Structure
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.4 Operation For C Type Structure 6.4.1 Control Cabinet and Switch Cabinet...
Page 70 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.4.2 Manual Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Turn on the engine battery switch.
Page 71 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM (2) Stop Turn off every switch and circuit breaker of loads (from light to heavy load in sequence). Turn the Genset Main Circuit Breaker and other circuit breakers to the “OFF” position. Press the Stop button (e) to make the engine stop.
Page 72 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.4.3 Auto Start-up and Stop (1) Start-up Set every circuit breaker and switch of loads to “OFF” position. Turn on the engine battery switch. Turn the Key Switch to the “ON” position. Press the Auto button (j), then the LED above the button will illuminate.
Page 73 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM (2) Stop If the genset is connected to the ATS control cab- inet and supplying power to the loads, press the Manual button (g) to make the genset in man- ual model, then turn off every switch and circuit breaker of loads (from light to heavy load in se- quence).
Page 74: Convenience Receptacles
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.5 Convenience Receptacles The genset can be equipped with the single- phase convenience receptacle/socket (2 or 3 pin) and three-phase convenience receptacle/socket (4 or 5 pin) according to customer’s need, which can supply power.
Page 75 CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM • Warning and Shutdown Alarm list: • LCD will display the warning alarm image on the Engine first line and the corresponding Alarm LED on the Abnormality Warning Automatic control panel will flash when any warning affair Shutdown occurs.
Page 76: During Operation
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.7 During Operation • Check the LCD reading of voltage, current, fre- quency by using the Scroll Button (a), which should be desired. • Check the LCD reading of engine oil, coolant and fuel levels.
Page 77: Parameter Configuring
CHAPTER 6 — OPERATION FOR PLC-5220 CONTROL SYSTEM 6.8 Parameter Configuring numerical value to the desired value 0.7, and press the button (√) to save the value. The value Although full configuration of the module is possi- will stop flashing to confirm that it has been ble using the 5220 series configuration software, saved.
Page 78: Operation For Bgc-L Control System
CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7 Operation For BGC-L Control System 7.1 Main Electrical Components...
Page 79 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM...
Page 80: Control Cabinet And Switch Cabinet
CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.2 Control Cabinet and Switch Cabinet...
Page 81: Single Genset Operation
CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.3 Single Genset Operation 7.3.1 Manual Start-up and Stop (1) Start-up Set every switch of loads to “OFF” position. Check and make sure that the Genset Main Cir- cuit Breaker and other circuit breakers are in the “OFF”...
Page 82 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM (2) Stop Turn off every switch of loads (from light to heavy load in sequence). Press the Stop button (w) , the Genset Main Circuit Breaker will automatically turn to the “OFF” position, The engine will idle for about 2 minutes to cool down, then it stops.
Page 83 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.3.2 Auto Start-up and Stop (1) Start-up Set every switch of loads to “OFF” position. Check and make sure that the Genset Main Cir- cuit Breaker and other circuit breakers are in the “OFF”...
Page 84 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM (2) Stop Turn off every switch of loads (from light to heavy load in sequence). The operator removes the close signal to the re- mote control receptacle. When the module mon- itors that the remote start signal is not active, it will perform the auto stop sequence.
Page 85: Paralleling Gensets Operation
CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.4 Paralleling Gensets Operation In the same way connect the same wiring termi- nals (L1,L2,L3,LN) on 2# genset and load with appropriate output cables. 7.4.1 Paralleling Connection Connect the two paralleling receptacles on 1# Each genset is equipped with one paralleling recep- genset and 2# genset with the paralleling com- tacle, the operator can parallel the two gensets with...
Page 86 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM...
Page 87 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM...
Page 88 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.4.2 Manual Start-up and Stop (1) Start-up Parallel the two gensets. Refer to 7.4.1 Parallel- ing Connection . Set every switch of loads to “OFF” position. Start 1# genset (also start first 2# genset). Turn on the engine battery switch.
Page 89 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM (2) Stop Turn off every switch of loads (from light to heavy load in sequence). Stop 1# genset (also stop first 2# genset, or stop them at the same time). Press the Stop button (w) , the Genset Main Circuit Breaker will automatically turn to the “OFF”...
Page 90 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.4.3 Auto Start-up and Stop (1) Start-up Parallel the two gensets. Refer to 7.4.1 Parallel- ing Connection . Connect the remote controller to the remote con- trol receptacle on 1# genset. Set every switch of loads to “OFF” position. Turn on the engine battery switch and key switch.
Page 91 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM (2) Stop Turn off every switch of loads (from light to heavy load in sequence). The operator removes the close signal to the remote control receptacle on 1# genset. The Genset Main Circuit Breaker on both gensets will automatically turn to the “OFF”...
Page 92 CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.4.4 Paralleling Cabinet In the same way connect the wiring terminals (L1,L2,L3,LN) on 2#, 3#,4#… genset and paral- The user can parallel two or more gensets by using leling cabinet. the paralleling cabinet. Each genset has no control Connect the data collecting cable of each genset cabinet and main circuit breaker, both of which are to the paralleling cabinet.
Page 93: During Operation
CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.5 During Operation The LCD (c) can display appropriate alarm text. Warning and Shutdown • Check the LCD reading of voltage, current, fre- • quency by using the Button (g,i,m,n), which LCD will display the warning alarm information should be desired.
Page 94: Parameter Configuring
CHAPTER 7 — OPERATION FOR BGC-L CONTROL SYSTEM 7.7 Parameter Configuring Display genset and BUS values. • Second display line: When the unit is powered up, an entry window ap- pears. The entry window is the turning point in (Daily use): Various values can be displayed. the menu structure and as such the gateway to the (Menu system): Information about the selected other menus.
Page 95: Maintenance
CHAPTER 8 — MAINTENANCE 8 Maintenance 8.1 General Warning • Before performing any check or maintenance, • Accidental starting of the machine dur- stop the engine and remove the start key ing maintenance can cause severe per- • For detailed maintenance procedures on the en- sonal injury or death.
Page 96: Generator Set Maintaining
CHAPTER 8 — MAINTENANCE 8.3 Generator Set Maintaining Warning Inspect the genset daily or after every eight hours • of operation, whichever comes first. Check the me- Inhalation of exhaust gases can result chanical, exhaust, fuel, and DC electrical systems in severe personal injury or even death.
Page 97: Air Cleaner
CHAPTER 8 — MAINTENANCE 8.4 Air Cleaner Turn on the radiator drain ball valve which is on the side of the genset base frame, and drain coolant. 8.4.1 Clean air filter element After draining, turn off the drain ball valve. Loosen clips in the air cleaner and remove the Remove the coolant inlet cap.
Page 98: Engine Oil And Oil Filter
CHAPTER 8 — MAINTENANCE 8.6 Engine Oil and Oil Filter 8.6.2 Change oil filter Drain engine oil fully. 8.6.1 Change engine oil Loosen and remove the oil filter by using an oil Turn on the oil drain ball valve on the side of the filter wrench.
Page 99: Fuel Filter
CHAPTER 8 — MAINTENANCE 8.7 Fuel Filter 8.8 Oil-water Separator (If Equipped) 8.7.1 Drain water / sediment in the fuel filter 8.8.1 Drain water in the oil-water separator Loosen the drain plug. Loosen the drain plug. Drain water and sediment until fuel inside starts Loosen the air release bolt.
Page 100: Battery Maintenance
CHAPTER 8 — MAINTENANCE 8.9 Battery Maintenance Recharge the battery as early as possible, or bat- tery life will be extremely shortened. Mishandling of the battery will shorten the service life and add to maintenance costs. To get the maxi- mum performance and longest life of the battery the Warning user should handle properly and with care.
Page 101: Lifting And Transporting
CHAPTER 8 — MAINTENANCE 8.10 Lifting and Transporting 8.11 Overnight Storage The top of the genset has one or several lifting Proper operation is essential for preserving top lugs attached to the lifting frame inside the hous- genset performance and reliability when storing ing.
Page 102: Troubleshooting
CHAPTER 9 — TROUBLESHOOTING 9 Troubleshooting 9.1 General Warning When performing any troubleshooting, follow the • Performing troubleshooting should be guideline below. carried out by a licensed engineer. For detailed troubleshooting procedures about en- • Before performing any troubleshooting gine/alternator, refer to engine/alternator operator's stop engine and remove the start key, manual.
Page 103: Control System Trouble
CHAPTER 9 — TROUBLESHOOTING 9.3 Control System Trouble Trouble Causes Remedies 1.The main breaker position is between 1.Once turn the breaker to off ,turn it to on and off Main breaker cannot be turn to on 2.Short circuit on the load 2.Check and repair the load circuit 1.Control module cable is disconnected 1.Connect the module cable to the...
Page 104: Engine Trouble
CHAPTER 9 — TROUBLESHOOTING 9.4 Engine Trouble Trouble Causes Remedies 1.Battery switch is off 1.Turn the switch to on Starter motor 2.Battery output is weak 2.Charge the battery cannot drive or 3.Battery is deteriorated 3.Change the battery speed is low 4.Battery terminal is loose 4.Tighten the terminal 1.Check fuel system, and add fuel if...
Page 105 CHAPTER 9 — TROUBLESHOOTING Trouble Causes Remedies 1.Lubricant oil is insufficient 1.Check oil level, add oil as required 2.Fan belt broken or elongated 2.Change belt or adjust belt tension 3.Coolant insufficient 3.Add coolant 4.Radiator net or radiator fin clogged with 4.Clean net or fin carefully dust 5.Inside of radiator or coolant flow route...
Page 106: Alternator Trouble
CHAPTER 9 — TROUBLESHOOTING 9.5 Alternator Trouble Trouble Causes Remedies 1.Intertwist the cut winding and weld 1.Winding is cut firmly 2.Wiring terminal is loose 2.Tighten the wiring terminal No voltage or voltage is insufficient while genset running 3.Wiring terminal is defective 3.Clean or replace the defective terminal 4.Check the speed and keep the rated 4.Speed is too low...
Page 107: Battery Charge Trouble
CHAPTER 9 — TROUBLESHOOTING 9.6 Battery Charge Trouble Trouble Causes Remedies 1.Battery post is defective 1.Check, or clean the post 2.Battery post is connected incorrectly 2.Check the connection post No charge current 3.Check the wiring to the charger from 3.No mains supply mains supply 4.Power fuse is bad 4.Change the fuse...
Page 108: Parameter
CHAPTER 10 — PARAMETER 10 Parameter Generator set PP10S PP10D6S WPS10S WPS10D6S 10kVA 11.4kVA 10kVA 11.4kVA Prime Power 9.1kW 9.1kW 11kVA 12.5kVA 11kVA 12.5kVA Standby Power 8.8kW 10kW 8.8kW 10kW Rated Voltage 230V 230V 380/400/415V 208/220/230/240V Full load current 43.5A 49.6A 15.2/14.4/13.9A 31.6/29.9/28.6/27.4A...
Page 109 CHAPTER 10 — PARAMETER Generator set PP13S PP14D6S WPS13S WPS14D6S 13kVA 15.9kVA 13kVA 15.9kVA Prime Power 10.4kW 12.7kW 10.4kW 12.7kW 14.3kVA 17.5kVA 14.3kVA 17.5kVA Standby Power 11.4kW 14kW 11.4kW 14kW Rated Voltage 230V 230V 380/400/415V 208/220/230/240V Full load current 56.5A 69.1A 19.8/18.8/18.1A 44.1/41.7/39.9/38.3A...
Page 110 CHAPTER 10 — PARAMETER Generator set PP20S PP21D6S WPS20S WPS21D6S 20kVA 23.9kVA 20kVA 23.9kVA Prime Power 16kW 19.1kW 16kW 19.1kW 22VA 26.3kVA 22kVA 26.3kVA Standby Power 17.6kW 21kW 17.6kW 21kW Rated Voltage 230V 230V 380/400/415V 208/220/230/240V Full load current 103.9A 30.4/28.9/27.8A 66.3/62.7/60/57.5A Power Factor...
Page 111 CHAPTER 10 — PARAMETER Generator set PP30S PP31D6S WPS30S WPS31D6S 30kVA 35.2kVA 30kVA 35.2kVA Prime Power 24kW 28.2kW 248kW 28.2kW 33kVA 38.8kVA 33kVA 38.8kVA Standby Power 26.4kW 31kW 26.48kW 31kW Rated Voltage 230V 230V 380/400/415/440V 208/220/230/240V Full load current 130.4A 153A 45.6/43.3/41.7/39.4A 97.7/92.4/88.4/84.7A...
Page 112 CHAPTER 10 — PARAMETER Generator set PP42S PP47D6S WPS45S WPS47D6S 42kVA 53.4kVA 45kVA 53.4kVA Prime Power 33.6kW 42.7kW 36kW 42.7kW 46.2kVA 58.8kVA 49.5kVA 58.8kVA Standby Power 37kW 47kW 39.6kW 47kW Rated Voltage 230V 230V 380/400/415/440V 208/220/230/240V 148.2/140.1/ Full load current 182.6A 232.2A 68.4/65.0/62.6/59.0A...
Page 113 CHAPTER 10 — PARAMETER Generator set PP60S PP60D6S WPS60S WPS60D6S 60kVA 68.2kVA 60kVA 68.2kVA Prime Power 48kW 54.5kW 48kW 54.5kW 66kVA 75kVA 66kVA 75kVA Standby Power 52.8kW 60kW 52.8kW 60kW Rated Voltage 230V 230V 380/400/415/440V 208/220/230/240V Full load current 260.9A 296.5A 91.2/86.6/83.5/78.7A 189.3/179/171.2/164.1A...
Page 114 CHAPTER 10 — PARAMETER Generator set WPS80S WPS80D6S 80kVA 90.9kVA Prime Power 64kW 72.7kW 88kVA 100kVA Standby Power 70.4kW 80kW Rated Voltage 380/400/415/440V 280/220/230/240V Full load current 121.5/115.5/111.3/104.9A 252.3/238.6/228.2/218.7A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 18.7L/h 22.3L/h...
Page 115 CHAPTER 10 — PARAMETER Generator set WPS100S WPS100S WPS100D6S 100kVA 100kVA 113.6kVA Prime Power 80kW 80kW 90.9kW 110kVA 110kVA 125kVA Standby Power 88kW 88kW 100kW Rated Voltage 380/400/415/440V 380/400/415/440V 280/220/230/240V Full load current 151.9/144.4/139.1/131.2A 151.9/144.4/139.1/131.2A 315.3/298.1/285.2/273.3A Power Factor Rated Frequency 50Hz 50Hz 60Hz...
Page 116 CHAPTER 10 — PARAMETER Generator set WPS150S WPS137S WPS130D6S 150kVA 137kVA 147.7kVA Prime Power 120kW 109.6kW 118.2kW 165kVA 150.7kVA 162.5kVA Standby Power 132kW 120.6kW 130kW Rated Voltage 380/400/415/440V 380/400/415/440V 208/220/230/240V Full load current 228.0/216.5/208.7/196.8A 208.2/197.7/190.1/179.8A 410/387.6/370.8/355.3A Power Factor Rated Frequency 50Hz 50Hz 60Hz...
Page 117 CHAPTER 10 — PARAMETER Generator set WPS180S WPS180D6S 180kVA 204.5kVA Prime Power 144kW 163.6kW 198kVA 225kVA Standby Power 158.4kW 180kW Rated Voltage 380/400/415/440V 208/220/230/240V Full load current 273.5/259.8/250.4/236.2A 567.7/536.7/513.4/492A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 40.2L/h 41.3L/h...
Page 118 CHAPTER 10 — PARAMETER Generator set WPS200S WPS205D6S 200kVA 233kVA Prime Power 160kW 186.4kW 220kVA 256.3kVA Standby Power 176kW 205kW Rated Voltage 380/400/415/440V 208/220/230/240V Full load current 303.9/288.7/278.2/262.4A 646.8/611.5/584.9/560.5A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 49.1L/h 56.9L/h...
Page 119 CHAPTER 10 — PARAMETER Generator set WPS250S WPS225S WPS216D6S 250kVA 225kVA 245.5kVA Prime Power 200kW 180kW 196.4kW 275kVA 247.5kVA 270kVA Standby Power 220kW 198kW 216kW Rated Voltage 380/400/415/440V 380/400/415/440V 208/220/230/240V Full load current 379.8/360.9/347.8/328.1A 341.9/324.8/313.0/295.2A 681.5/644.3/616.3/590.6A Power Factor Rated Frequency 50Hz 50Hz 60Hz...
Page 120 CHAPTER 10 — PARAMETER Generator set WPS350S WPS350D6S 350kVA 397.7kVA Prime Power 280kW 318.2kW 385kVA 437.5kVA Standby Power 308kW 350kW Rated Voltage 380/400/415V 380/416/440/480V Full load current 531.8/505.2/486.9A 604.3/552/521.9/478.4A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 75L/h 75L/h...
Page 121 CHAPTER 10 — PARAMETER Generator set WPS400S WPS400D6S 400kVA 454.5kVA Prime Power 320kW 363.6kW 440kVA 500kVA Standby Power 352kW 400kW Rated Voltage 380/400/415V 380/416/440/480V Full load current 607.8/577.4/556.5A 690.6/630.8/596.4/546.7A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 85L/h 85L/h...
Page 122 CHAPTER 10 — PARAMETER Generator set WPS450S WPS450D6S 450kVA 511.4kVA Prime Power 360kW 409.1kW 495kVA 562.5kVA Standby Power 396kW 450kW Rated Voltage 380/400/415V 380/416/440/480V Full load current 683.7/649.5/626.1A 777.1/709.8/671.1/615.1A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 99L/h 100L/h...
Page 123 CHAPTER 10 — PARAMETER Generator set WPS500S WPS500D6S 500kVA 568.2kVA Prime Power 400kW 454.5kW 550kVA 625kVA Standby Power 440kW 500kW Rated Voltage 380/400/415V 380/416/440/480V Full load current 759.7/721.7/695.6A 863.3/788.6/745.6/683.5A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 106L/h 121L/h...
Page 124 CHAPTER 10 — PARAMETER Generator set WPS600S WPS600D6S 600kVA 681.8kVA Prime Power 480kW 545.5kW 660kVA 750kVA Standby Power 528kW 600kW Rated Voltage 380/400/415V 380/416/440/480V Full load current 911.6/866.1/834.7A 1035.9/946.6/894.7/820.1A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 129L/h 144L/h...
Page 125 CHAPTER 10 — PARAMETER Generator set WPS625S WPS550D6S 625kVA 625kVA Prime Power 500kW 500kW 687.5kVA 687.5kVA Standby Power 550kW 550kW Rated Voltage 380/400/415V 380/416/440/480V Full load current 949.6/902.1/869.5A 949.6/867.4/820.1/751.8A Power Factor Rated Frequency 50Hz 60Hz Rated Speed 1500rpm 1800rpm Phase Fuel Consume 132L/h 127L/h...
Page 126 CHAPTER 10 — PARAMETER Generator set WPS725S WPS660D6S WPS800S WPS750D6S 725kVA 750kVA 800kVA 852.3kVA Prime Power 580kW 600kW 640kW 681.8kW 797.5kVA 825kVA 8801kVA 937.5kVA Standby Power 638kW 660kW 704kW 750kW Rated Voltage 380/400/415V 380/416/440/480V 380/400/415V 380/416/440/480V 1101.6/1046.5/ 1139.5/1040.9/984.1/ 1295/1182.9/ Full load current 1215.5/1154.7/ 1113A 1008.7A 902.1A...
Page 127 CHAPTER 10 — PARAMETER Generator set WPS900S WPS1000S WPS880D6S 900kVA 1000kVA 1000kVA Prime Power 720kW 800kW 800kW 990kVA 1100kVA 1100kVA Standby Power 792kW 880kW 880kW Rated Voltage 380/400/415V 380/400/415/440V 380/416/440/480V Full load current 1367.4/1299.1/1252.1A 1519.4/1443.4/1391.2/1312.2A 1519.4/1387.9/1312.2/1202.8A Power Factor Rated Frequency 50Hz 50Hz 60Hz...
Page 128 CHAPTER 10 — PARAMETER Generator set WPS1250S WPS1100D6S WPS1500S WPS1325D6S 1250kVA 1250kVA 1500kVA 1505.7kVA Prime Power 1000kW 1000kW 1200kW 1204.5kW 1375kVA 1375kVA 1650kVA 1656.3kVA Standby Power 1100kW 1100kW 1320kW 1325kW Rated Voltage 380/400/415/440V 380/416/440/480V 380/400/415/440V 380/416/440/480V 1899.2/1804.2/ 1899.2/1734.9/ 2279.1/2165.1/ 2287.7/2089.8/ Full load current 1739.1/1640.2A 1640.2/1503.6A...
Page 129 CHAPTER 10 — PARAMETER...
Page 130 Local Distributor Power Link Machine (Shanghai) Co., Ltd NO.576,Guanghua Road, Songjiang Science & Technology Park, Shanghai,China Fax:86-21-57858750 E-mail:info@powerlinkgenset.com Tel: 86-21-57858485 may change without prior notice. For more info., please contact Power Link or your local distributors.

Powerlink EP Series Operation Manual

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