Table of Contents
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Table of Contents
Related Manuals for Powerlink WPS30S
Summarization of Contents
Chapter 1: Safety Information
1.1 Safe Operation
Guidelines for safe operation of the generator set to prevent injury or damage.
1.2 Safety Label Location
Diagrams showing the location of safety labels on the generator.
1.3 Safety Labels Meaning
Explanation of the meaning and purpose of various safety labels.
1.4 First Aid
Procedures for providing first aid in case of electrical shock or other emergencies.
Chapter 2: Generator Set Introduction
2.1 Specifications
Details on generator set usage types, performance, and environmental conditions.
2.2 Appearance
Illustrations and labels identifying external components of different generator set types.
2.3 General Description
Overview of the generator set's main components: engine, cooling, electrical, fuel, and control systems.
2.4 Generator Set Type
Categorization of generator sets by power range (Mini, Small, Medium, Larger).
2.5 Structure Type
Description of different structural types (RS, R, C) based on control system and output.
Chapter 3: Installation
3.1 General
Procedures for initial inspection and verification upon receiving the genset.
3.2 Outdoor Installation
Considerations for selecting a location and preparing the site for outdoor genset installation.
3.3 Indoor Installation
Requirements for installing the genset in an indoor environment, including room and ventilation.
3.3.1 Room Requirements
Specifics on room layout, ventilation, fire protection, and lighting for indoor installation.
3.3.2 Installation Foundation
Guidelines for creating a stable and appropriate foundation for genset installation.
3.4 Utility Power
Connecting utility power to critical components like battery charger and heaters.
3.5 Load Connections
Guidelines for selecting and connecting load cables to the genset.
3.6 Ground Connections
Procedures and safety warnings for grounding the genset and its components.
3.7 ATS Connections
Connecting the Automatic Transfer Switch (ATS) for automatic power switching.
3.8 Battery Connections
Instructions for correctly connecting the positive and negative battery terminals.
3.9 Water Jacket Preheat Connections
Connecting the preheat unit for cold weather starting and coolant protection.
3.10 External Fuel Tank Connections
Connecting an external fuel tank to the genset's fuel system.
Chapter 4: Pre-Check Before Starting
4.1 General Pre-check
Essential checks before starting the genset to ensure proper operation and prevent issues.
4.2 Checking Engine Oil Level
Procedure for checking and topping up the engine oil level using the dipstick.
4.3 Checking Fuel Level
Steps to check the fuel level in the tank and refill if necessary.
4.4 Checking Coolant Level
Procedure for checking and refilling the engine coolant level in the radiator.
Chapter 5: Operation for PLC-702 Control System
5.1 Main Electrical Components
Identification and description of key electrical components in the control system.
5.2 Operation For R Type Structure
Operating procedures specific to the R Type genset structure.
5.2.1 Control Cabinet and Switch Cabinet
Details on the layout and function of the control and switch cabinets for R Type.
5.2.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
5.2.3 Auto Start-up and Stop
Procedures for automatic start-up and stop sequences based on mains supply.
5.3 Operation For RS Type Structure
Operating procedures specific to the RS Type genset structure.
5.3.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
5.3.3 Auto Start-up and Stop
Procedures for automatic start-up and stop sequences based on mains supply.
5.4 Convenience Receptacles
Description of single-phase and three-phase receptacles for power output.
5.5 Protection
Explanation of alarm signals and automatic shutdown features for protection.
5.6 During Operation
Monitoring key parameters and checking for alarms or leaks during operation.
Chapter 6: Operation for PLC-5220 Control System
6.1 Main Electrical Components
Identification and description of key electrical components in the PLC-5220 control system.
6.2 Operation For R Type Structure
Operating procedures specific to the R Type structure with PLC-5220.
6.2.1 Control Cabinet and Switch Cabinet
Details on the layout and function of control/switch cabinets for R Type.
6.2.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
6.2.3 Auto Start-up and Stop
Procedures for automatic start-up and stop sequences.
6.3 Operation For RS Type Structure
Operating procedures specific to the RS Type structure with PLC-5220.
6.3.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
6.3.3 Auto Start-up and Stop
Procedures for automatic start-up and stop sequences.
6.4 Operation For C Type Structure
Operating procedures specific to the C Type structure with PLC-5220.
6.4.2 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
6.4.3 Auto Start-up and Stop
Procedures for automatic start-up and stop sequences.
6.5 Convenience Receptacles
Description of receptacles for power output and associated warnings.
6.6 Protection
Explanation of alarm signals and protection features displayed on the LCD.
6.7 During Operation
Checking operational parameters, alarms, and potential issues during genset running.
6.8 Parameter Configuring
Guide to setting various operational parameters via the control panel.
Chapter 7: Operation for BGC-L Control System
7.1 Main Electrical Components
Identification and description of key electrical components for the BGC-L control system.
7.2 Control Cabinet and Switch Cabinet
Details on the layout and function of control and switch cabinets for BGC-L.
7.3 Single Genset Operation
Procedures for operating a single genset using the BGC-L control system.
7.3.1 Manual Start-up and Stop
Step-by-step guide for manually starting and stopping the genset.
7.3.2 Auto Start-up and Stop
Procedures for automatic start-up and stop sequences.
7.4 Paralleling Gensets Operation
Instructions for connecting and operating multiple gensets in parallel.
7.4.1 Paralleling Connection
Connecting two gensets using paralleling cables and output cables.
7.4.2 Manual Start-up and Stop
Manual start-up and stop procedures for paralleled gensets.
7.4.3 Auto Start-up and Stop
Automatic start-up and stop procedures for paralleled gensets.
7.4.4 Paralleling Cabinet
Connection and operation of the paralleling cabinet for multi-genset systems.
7.5 During Operation
Monitoring operational parameters and checking for alarms during genset use.
7.6 Protection
Explanation of alarm signals and protection features for the control module.
7.7 Parameter Configuring
Guide to configuring parameters via the control panel using view and setup menus.
Chapter 8: Maintenance
8.1 General
General safety precautions and principles for performing maintenance procedures.
8.2 Periodic Maintenance Schedule
A comprehensive schedule outlining maintenance tasks and intervals (daily, weekly, monthly, etc.).
8.3 Generator Set Maintaining
Daily inspection routines for mechanical, exhaust, fuel, and electrical systems.
8.4 Air Cleaner
Procedures for cleaning and replacing the air filter element for optimal engine performance.
8.5 Engine Coolant
Instructions for draining and refilling the engine coolant for the cooling system.
8.6 Engine Oil and Oil Filter
Steps for changing engine oil and replacing the oil filter to maintain lubrication.
8.7 Fuel Filter
Procedures for draining sediment and changing the fuel filter to ensure fuel system integrity.
8.8 Oil-water Separator (If Equipped)
Instructions for draining water and cleaning the gauze filter in the separator.
8.9 Battery Maintenance
Guidelines for battery charging, long-term storage, and safety precautions.
8.10 Lifting and Transporting
Safe methods and precautions for lifting and transporting the genset unit.
8.11 Overnight Storage
Steps to ensure proper storage of the genset when not in use overnight.
8.12 Long-term Storage
Procedures for storing the genset for periods longer than two months.
Chapter 9: Troubleshooting
9.1 General
General guidelines and safety warnings for performing troubleshooting procedures.
9.2 Generator Set Trouble
Common problems related to engine oil pressure, coolant temperature, fuel level, and grounding.
9.3 Control System Trouble
Troubleshooting issues related to the main breaker, control module, and voltage/frequency stability.
9.4 Engine Trouble
Common engine-related issues like starting problems, stalling, insufficient output, and smoke.
9.5 Alternator Trouble
Diagnosing and resolving issues related to alternator voltage, overheating, and output.
9.6 Battery Charge Trouble
Troubleshooting common problems with battery charging current and display.
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