Powerlink WPS20S Operation Manual

Powerlink WPS20S Operation Manual

Sound-proof type generator set
Table of Contents

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Summarization of Contents

Foreword
Safety Symbols
Explains hazard symbols like Danger, Warning, Caution, and Note.
Safety Information
Safe Operation
Read safety regulations carefully to reduce personal injury, damage, or improper service.
Safety Label Location
Illustrates the placement of safety labels on generator sets.
Safety Labels Meaning
Explains the meaning of various caution and warning labels found on the equipment.
First Aid
Provides essential first aid procedures in case of an accident.
Generator Set Introduction
Specifications
Details the various uses, performance, and installation requirements of the generator sets.
Appearance
Illustrates the physical components of RS type generator sets with numbered labels.
General Description
Provides a general overview of the generator set's components and systems.
Generator Set Type
Describes different types of generator sets by power and features.
Structure Type
Details the structural differences between RS, R, and C type generator sets.
Installation
General
Advises on checking the genset upon delivery and reporting any damage.
Outdoor Installation
Provides guidelines for selecting a location and installing the genset outdoors.
Indoor Installation
Details requirements for indoor installation, including room specifications and ventilation.
Foundation Dimensions
Outlines requirements for foundation dimensions and load calculations.
Generator Set Fixation
Explains how to secure the genset using foundation bolts and isolators.
Utility Power
Explains how utility power can be used for genset components like heaters.
Load Connections
Guides on selecting appropriate cables and connecting them to the genset.
Ground Connections
Details the importance and procedure for grounding the genset and its components.
ATS Connections
Explains how to connect the genset to an automatic transfer switch (ATS).
Battery Connections
Provides instructions for connecting and disconnecting the battery cables.
Water Jacket Preheat Connections
Describes the installation and function of a water jacket preheat unit.
External Fuel Tank Connections
Details how to connect an external fuel tank to the genset.
Pre-Check Before Starting
General Pre-check
Lists essential checks before starting the genset to ensure proper operation and prevent issues.
Checking Engine Oil Level
Explains how to check and fill the engine oil to the correct level.
Checking Fuel Level
Guides on checking and filling the fuel tank to the appropriate level.
Checking Coolant Level
Details the procedure for checking and topping up the coolant level.
Operation For PLC-702 Control System
Main Electrical Components
Identifies and describes key electrical components of the PLC-702 control system.
Operation For R Type Structure
Explains how to operate the R Type genset using its control cabinet and panel.
Control Cabinet and Switch Cabinet
Details the components within the control and field wiring cabinet.
Manual Start-up and Stop
Provides step-by-step instructions for manually starting and stopping the genset.
Auto Start-up and Stop
Explains the automatic start-up and stop sequences for the genset.
Operation For RS Type Structure
Outlines how to operate the RS Type genset using its control cabinet.
Control Cabinet and Switch Cabinet
Identifies components within the control and switch cabinet for RS Type.
Manual Start-up and Stop
Provides instructions for manual start-up and stop for RS Type gensets.
Auto Start-up and Stop
Explains the automatic start-up and stop procedures for RS Type gensets.
Convenience Receptacles
Details the single-phase and three-phase convenience receptacles.
Protection
Describes alarm conditions and automatic shutdown features of the genset.
During Operation
Lists checks to perform while the genset is running and troubleshooting fuel system issues.
Operation For PLC-5220 Control System
Main Electrical Components
Identifies key electrical components used in the PLC-5220 control system.
Operation For R Type Structure
Explains operation for R Type Structure using PLC-5220 control.
Control Cabinet and Switch Cabinet
Details components of the control and switch cabinet for R Type Structure.
Manual Start-up and Stop
Provides instructions for manual start-up and stop of gensets with PLC-5220 control.
Auto Start-up and Stop
Explains automatic start-up and stop procedures for PLC-5220 controlled gensets.
Operation For C Type Structure
Details operation for C Type Structure using PLC-5220 control.
Control Cabinet and Switch Cabinet
Identifies components of the control and switch cabinet for C Type Structure.
Manual Start-up and Stop
Provides steps for manual start-up and stop of C Type gensets with PLC-5220.
Auto Start-up and Stop
Explains automatic start-up and stop procedures for C Type gensets with PLC-5220.
Convenience Receptacles
Describes convenience receptacles and lists alarm indicators.
Protection
Details alarm display methods and lists abnormality warnings and shutdowns.
During Operation
Lists checks to perform during operation and steps for fuel system air extraction.
Parameter Configuring
Explains how to configure parameters via the control panel and warns about stopping the machine.
Operation For BGC-L Control System
Main Electrical Components
Identifies main electrical components for the BGC-L control system.
Control Cabinet and Switch Cabinet
Details components of the control and switch cabinet for BGC-L system.
Single Genset Operation
Provides steps for manual start-up and stop of a single genset.
Manual Start-up and Stop
Details the manual start-up and stop procedure for single genset operation.
Auto Start-up and Stop
Explains the automatic start-up and stop sequence for BGC-L single genset operation.
Paralleling Gensets Operation
Explains how to connect and operate gensets in parallel for power supply.
Paralleling Connection
Details the connection procedure for paralleling two gensets using communication cables.
Manual Start-up and Stop
Provides steps for manually starting and stopping paralleled gensets.
Auto Start-up and Stop
Explains the automatic start-up and stop procedures for paralleled gensets.
Paralleling Cabinet
Describes the use of a paralleling cabinet for connecting multiple gensets.
During Operation
Lists checks to perform during parallel operation and explains alarm display.
Maintenance
General
Provides general guidelines and warnings before performing maintenance.
Periodic Maintenance Schedule
Presents a schedule for routine maintenance tasks based on time or hours.
Generator Set Maintaining
Details daily and weekly maintenance checks for mechanical, exhaust, fuel, and electrical systems.
Air Cleaner
Explains how to clean and replace the air filter element.
Engine Coolant
Provides instructions for changing the engine coolant.
Engine Oil and Oil Filter
Details the procedures for changing engine oil and the oil filter.
Fuel Filter
Explains how to drain fuel filter sediment and change the fuel filter.
Oil-water Separator
Details draining water from the separator and cleaning the gauze filter.
Battery Maintenance
Covers battery charging procedures and long-term storage.
Lifting and Transporting
Provides guidelines for safely lifting and transporting the genset.
Overnight Storage
Explains proper procedures for overnight storage of the genset.
Long-term Storage
Details procedures for storing the genset for periods longer than two months.
Troubleshooting
General
Provides general guidelines for troubleshooting and warnings about performing the task.
Generator Set Trouble
Lists common generator set problems, their causes, and remedies.
Control System Trouble
Details troubleshooting for control system issues like breaker, module, and voltage problems.
Engine Trouble
Lists common engine problems such as starting issues, stalls, insufficient output, and smoke.
Alternator Trouble
Covers troubleshooting for alternator issues like no voltage, instability, and overheating.
Battery Charge Trouble
Addresses problems related to battery charging current, rate, and fuses.

Table of Contents