Powerlink WPS100S Operation Manual

Powerlink WPS100S Operation Manual

Sound-proof type generator set
Table of Contents

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Summarization of Contents

Safety Symbols
DANGER, WARNING, CAUTION, NOTE Definitions
Explanation of safety alert symbols and their meanings.
Chapter 1 — Safety Information
1.1 Safe Operation
Guidelines for safe operation of the generator set.
1.2 Safety Label Location
Identifies the location of safety labels on the generator set.
1.3 Safety Labels Meaning
Explains the meaning and significance of various safety labels.
1.4 First Aid
Provides first aid procedures in case of accidents.
Chapter 2 — Generator Set Introduction
2.1 Specifications
Details the technical specifications and usage types of the generator set.
2.2 Appearance
Illustrates and labels the key external components of the generator set.
2.3 General Description
Provides a comprehensive overview of the generator set's components and systems.
2.4 Generator Set Type
Describes different types and power ranges of generator sets offered.
2.5 Structure Type
Explains the different structural types of soundproof generator sets.
Chapter 3 — Installation
3.1 General
General guidelines for receiving and inspecting the genset upon delivery.
3.2 Outdoor Installation
Considerations for installing the genset in an outdoor environment.
3.3 Indoor Installation
Requirements and considerations for installing the genset indoors.
3.4 Utility Power
How utility power can support critical genset components.
3.5 Load Connections
Instructions for selecting and connecting load cables to the genset.
3.6 Ground Connections
Procedures for ensuring proper grounding of the genset and its components.
3.7 ATS Connections
Connecting the genset with an automatic transfer switch (ATS).
3.8 Battery Connections
Instructions for correctly connecting the battery cables.
3.9 Water Jacket Preheat Connections
Details on connecting the water jacket preheat unit for cold environments.
3.10 External Fuel Tank Connections
Steps for connecting an external fuel tank to the genset.
Chapter 4 — Pre-Check Before Starting
4.1 General Pre-check
General checks to ensure the genset is ready for startup.
4.2 Checking Engine Oil Level
Procedure for checking and topping up the engine oil level.
4.3 Checking Fuel Level
Procedure for checking and refilling the fuel tank.
4.4 Checking Coolant Level
Procedure for checking and topping up the coolant level.
Chapter 5 — Operation For PLC-702 Control System
5.1 Main Electrical Components
Identifies and describes the main electrical components of the control system.
5.2 Operation For R Type Structure
Detailed operation procedures for the R Type structure.
5.3 Operation For RS Type Structure
Detailed operation procedures for the RS Type structure.
5.4 Convenience Receptacles
Information on using the single-phase and three-phase receptacles.
5.5 Protection
Details on alarm signals and automatic shutdown features.
5.6 During Operation
Checks and procedures to perform while the genset is operating.
Chapter 6 — Operation For PLC-5220 Control System
6.1 Main Electrical Components
Identifies and describes the main electrical components of the control system.
6.2 Operation For R Type Structure
Detailed operation procedures for the R Type structure.
6.3 Operation For RS Type Structure
Detailed operation procedures for the RS Type structure.
6.4 Operation For C Type Structure
Detailed operation procedures for the C Type structure.
6.5 Convenience Receptacles
Information on using the single-phase and three-phase receptacles.
6.6 Protection
Details on alarm signals and automatic shutdown features.
6.7 During Operation
Checks and procedures to perform while the genset is operating.
6.8 Parameter Configuring
Guide to configuring parameters using the control panel.
Chapter 7 — Operation For BGC-L Control System
7.1 Main Electrical Components
Identifies and describes the main electrical components of the control system.
7.2 Control Cabinet and Switch Cabinet
Description of the control and switch cabinet and its components.
7.3 Single Genset Operation
Procedures for single genset operation (manual and auto).
7.4 Paralleling Gensets Operation
Instructions for paralleling multiple gensets together.
7.5 During Operation
Checks and procedures to perform while the genset is operating.
7.6 Protection
Details on alarm signals and protection mechanisms.
7.7 Parameter Configuring
Guide to configuring parameters using the control panel.
Chapter 8 — Maintenance
8.1 General
General guidelines and warnings before performing maintenance.
8.2 Periodic Maintenance Schedule
Schedule outlining maintenance tasks based on time or operating hours.
8.3 Generator Set Maintaining
Daily and periodic checks for mechanical, exhaust, and fuel systems.
8.4 Air Cleaner
Procedures for cleaning and changing the air filter element.
8.5 Engine Coolant
Instructions for changing the engine coolant.
8.6 Engine Oil and Oil Filter
Procedures for changing engine oil and the oil filter.
8.7 Fuel Filter
Procedures for draining fuel filter and changing the fuel filter.
8.8 Oil-water Separator
Procedures for draining water and cleaning the oil-water separator.
8.9 Battery Maintenance
Guidelines for battery charging and long-term storage.
8.10 Lifting and Transporting
Safe methods for lifting and transporting the genset.
8.11 Overnight Storage
Procedures for properly storing the genset overnight.
8.12 Long-term Storage
Procedures for storing the genset for periods longer than two months.
Chapter 9 — Troubleshooting
9.1 General
General guidelines for troubleshooting and safety precautions.
9.2 Generator Set Trouble
Troubleshooting guide for common generator set issues and remedies.
9.3 Control System Trouble
Troubleshooting guide for control system related problems.
9.4 Engine Trouble
Troubleshooting guide for engine starting and running issues.
9.5 Alternator Trouble
Troubleshooting guide for common alternator problems.
9.6 Battery Charge Trouble
Troubleshooting guide for battery charging issues.
Chapter 10 — Parameter
Generator Set Specifications
Table of technical specifications for various generator set models.
Engine Specifications
Detailed engine specifications for different generator set models.
Alternator Specifications
Detailed alternator specifications for different generator set models.
Control System Specifications
Information on the control models used with the generator sets.

Table of Contents