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Kverneland 2324M Technical & Service Manual

Side mounted mower
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Technical Service Manual
Side mounted mower
Kverneland 2316M-2322M-2324M

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Summary of Contents for Kverneland 2324M

  • Page 1 Technical Service Manual Side mounted mower Kverneland 2316M-2322M-2324M...
  • Page 2 Date 01-10-2018 Subject Kverneland 2316M-2320M-2324M Place Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Realized for Who it might concern Details General and operating information Additional Information...

  • Page 3: Table Of Contents

    General information Machine specifications Machine dimensions Safety labels Crane lifting Preparation Attachment Setting stubble height. Position high skids How to use the machine Transport position Working in the field Parking - disconnecting Maintenance Basic instructions Torques Maintenance intervals Components Lifting cylinder Gearbox 5.3.1 Gearbox details...

  • Page 4: Machine Specifications

    1.1 Machine specifications Machine specifications...

  • Page 5: Machine Dimensions

    1.2 Machine dimensions Machine dimensions Machine dimensions...

  • Page 6: Safety Labels

    1.3 Safety labels US and Canada Safety labels US and Canada On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas.
  • Page 7 1.3 Safety labels US and Canada Safety labels US and Canada On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas.
  • Page 8 1.3 Safety labels US and Canada Safety labels US and Canada On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas.
  • Page 9 1.3 Safety labels Safety labels On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas.
  • Page 10 1.3 Safety labels Safety labels On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas.
  • Page 11 1.3 Safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Risk from loose chippings Risk from loose chippings Read and observe the Stop the tractor before Keep a safe distance from the Keep a safe distance from the instruction manual...
  • Page 12 1.3 Safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Ensure no body parts get Risk of the tractor overturning Risk of serious injury Risk of Risk of serious injury Risk of caught in the transmission The tractor's gauge must be at...

  • Page 13: Crane Lifting

    1.4 Crane lifting safety Crane lifting safety Crane lifting safety Only use approved lifting equipment which is correctly fastened to the machine. This will increase your personal safety. Failure to follow the safety instructions may result in serious injuries or accidents.

  • Page 14: Preparation

    2.1 Attachment Preparation Preparation Preparation Preparation Stabiliser chains Checking the PTO shaft length Adjusting lift arms Crossbar • Tighten the tractor's • Pull the PTO shaft apart. • Swing the lower link crossbar • Bring the lift arms on the •...
  • Page 15 2.1 Attachment Preparation Preparation Preparation Preparation Linkage pins Linkage pins Category 1 model 1017 only Category 2 The machine is fitted with linkage • Model 117 is equipped with • A 1500 mm (59”) • A 1500 mm. (59”) as minimum pins which can be turned if category 1 linkage pins.
  • Page 16 2.1 Attachment Preparation Preparation Preparation Preparation Category 2 Category 2 Attachment Attachment • A 1600mm (63”) (minimum) • A 1700 mm (67”) minimum • Mount the machine onto the • Activate the tractor's lift arms B 825 mm (32 ½”) tractor's lift arms.
  • Page 17 2.1 Attachment Attachment Attachment Attachment Attachment Support leg Parking catch Stabilizer chains • Release the parking catch on • Lift the machine well clear of • Turn the support leg around • Attach the PTO shaft to the the machine. the ground.
  • Page 18 2.1 Attachment Attachment Attachment Attachment Attachment Setting the spring catch Adjusting the working height Chain for locking the lift arms Hitch horizontal • Check that the machine's • The machine can be equipped • The spring catch keeps the • Check that the hitch is fitted cutting unit is in the working with a chain to prevent the machine in position in relation...

  • Page 19: Setting Stubble Height

    2.2 Setting stubble height. Stubble height Stubble height High skids (option) High skids (option) Lower stubble height Higher stubble height High skids High skids • Shorten the top link for a • Extend the top link for a • For more info, see next 2 lower stubble height higher stubble height pages.
  • Page 20 2.2 Setting stubble height. For all models; table for selecting the skids for different cutting height! 20 mm. (0 ⁄ “) skid is for stubble 35-65 mm. (1 ⁄ ”- ⁄ ”) (standard for North America) 40 mm. (1 ” ) skid is for stubble 45-80 mm. (1 ”- ⁄...

  • Page 21: Position High Skids

    2.3 Positions of high skids. Position skids on standard machines...

  • Page 22: Transport Position

    3.1 Transport position Transport position Transport position Transport position Transport position Transport safety Transport position Transport position Transport position • The machine needs only one • Pull and hold the cord. • Check that the lock device • Activate the tractor's single acting hydraulic outlet engages in the lock catch on hydraulics and the machine is...

  • Page 23: Working In The Field

    3.2 Working in the field Working in the field Working in the field Working in the field Working in the field Mowing upwards on sloping Working in the field Working in the field Turning at headlands ground The machine is operated in the •...
  • Page 24 3.2 Working in the field Working in the field Working in the field Spring catch when hitting an Cutting unit guard obstacle The spring catch keeps the The guard around the cutting unit machine's cutting unit in position can be placed in 2 positions. in relation to the tractor.

  • Page 25: Parking - Disconnecting

    3.3 Parking / disconnection Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the machine machine machine machine Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the machine machine...

  • Page 26: Maintenance

    4.1 Basic instructions Basic instructions This table contains explanations of the most important terms related to maintenance.

  • Page 27: Torques

    4.2 Torques Torques; only for 8.8 bolts for special bolts you will find the relevant info in the operators manual and further on in this presentation.

  • Page 28: Maintenance Intervals

    4.3 Intervals Intervals...

  • Page 29: Lifting Cylinder

    5.1 Lifting cylinder Lifting cylinder Restrictor 1 mm. (0.04”) Seal kit: VNB1347778...

  • Page 30: Pto

    5.2 PTO PTO KT99244330 PTO KT99244330; part numbers...

  • Page 31: Gearbox Details

    5.3.1 Gearbox details Gearbox KT24925000 Part numbers Complete nr. 1 Note; Nr 16 = bolt KG00456461 is only in use when this gearbox is as a spare part. For assembly on the machine together with bracket nr. 30 you need; Nr 56 = 2 x KG01904200 M10x45 12.9 cheese head screw.
  • Page 32 5.3.2 Gearbox repair instructions Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Tools : Fork wrench n°13-17-19, • Unscrew bolts (16) and Tools : Extractor, chisel, • Disassemble snap ring (28), chisel, hammer, snap ring pliers, disassemble extension (7).
  • Page 33 5.3.2 Gearbox repair instructions Disassembly gearbox Disassembly gearbox Assembly gearbox Disassembly gearbox Assembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox • Disassemble shim (10) and • Unscrew bolt (21) and NOTES Tools : Chisel, hammer, snap snap ring (28). disassemble washer (20), •...
  • Page 34 5.3.2 Gearbox repair instructions Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Tools : Chisel, hammer, snap ring • Disassemble bolts (21), • Assemble parallel key (6) on • Assemble bearing (18), gear pliers, fork wrench n°17, caliper, washer (20), shims (14),(26), shaft (11), gear (5) and inner...
  • Page 35 5.3.2 Gearbox repair instructions Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Tools : Pipe, hammer, snap ring • The difference between value • Assemble snap ring (13) and • The backlash value must be pliers, fork wrench n°17, (W) and value (K) must be outer ring (3), using pipe and...
  • Page 36 5.3.2 Gearbox repair instructions Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox • Assemble oil seal (9), using A) The contact of crown wheel Tools : Pipe, hammer, chisel, • In order to prevent any leak of pipe and hammer.

  • Page 37: Gearbox Assembly In Mowing Unit

    5.3.3 Gearbox assembly in mowing unit Assembly of gearbox to cutter bar and bracket for tarpaulin frame to gearbox 120Nm (88 ft.lbs)

  • Page 38: Gearbox - Changing Oil

    5.4.5 Gearbox – oil level Gearbox Gearbox Gearbox Gearbox Oilplug 2 Changing oil Changing oil Changing oil After the first 50 hrs. thereafter The oil in the gearbox is changed • Lower the machine back down every 200 hours or once a year. as follows: to the working position.

  • Page 39: Cutter Bar

    5.4.1 Cutter bar details Cutter bar Part numbers up till machine nr KT479367...

  • Page 40: Repair Of Gearbox

    5.4.1 Cutter bar details Hub KT55245300 up till machine nr. KT479367 Contents of a spare part kit for bearing house KT55245300 (That is including an A-info showing how to do the job.)
  • Page 41 5.4.1 Cutter bar details Cutter bar Part numbers From machine nr. KT479367 this model will have the new style hubs! Note; for quantity’s, please see parts manual as it’s different per model width.
  • Page 42 5.4.1 Cutter bar details Hub in details From machine nr. KT479367 this model will have this new style hub! As spare part you can only order a complete hub and no longer parts like bearing, gearwheel , housing, etc. . Lock spring Nut M32x 1,5 O-ring ø...
  • Page 43 5.4.1 Cutter bar details From machine nr. KT479367 this model will have Contents of spare part kit for bearing house A144144030 this new style hub! (That is including an A-info showing how to do the job.) Note; old hubs will still fit on new cutter bars and new hubs on old cutter bars.

  • Page 44: Cutter Bar Repair

    5.4.2 Cutter bar – repair instructions Cutter bar repair Cutter bar repair Cutter bar repair Removing bearing houses Removing bearing houses Removing bearing houses • Remove the bolts and nuts • Place a suitable receptacle • Use tool T7 as shown and below the end of the cutter shown.
  • Page 45 5.4.2 Cutter bar – repair instructions Cutter bar repair Cutter bar repair Cutter bar repair Cutter bar repair Change of bearing Removing intermediate Removing intermediate Removing intermediate intermediate gearwheel gearwheel gearwheel gearwheel • Use a longer bolt of the same •...
  • Page 46 5.4.2 Cutter bar – repair instructions Cutter bar repair Cutter bar repair Cutter bar repair Cutter bar repair Change of bearing Change of bearing Change of bearing Change of bearing intermediate gearwheel intermediate gearwheel intermediate gearwheel intermediate gearwheel • Make sure the gear wheel and •...
  • Page 47 5.4.2 Cutter bar – repair instructions Cutter bar repair Cutter bar repair Cutter bar repair Cutter bar repair Assembly of intermediate Change of bearing Change of bearing Assembly of intermediate gearwheel intermediate gearwheel gearwheel intermediate gearwheel • Make sure the bearing is •...
  • Page 48 5.4.2 Cutter bar – repair instructions Cutter bar repair Cutter bar repair Cutter bar repair Cutter bar repair Assembly of bearing house(s) Assembly of intermediate Assembly of intermediate Assembly of bearing house(s) gearwheel gearwheel • All the special nuts is provided •...
  • Page 49 • Fit the bearing units on the cutter bar. • Remove tool T6 after fitting of Imp. Pints the bearing units. Cutter bar No. of disc Ltr. (approx.) US Pints (approx.) (approx.) 2316M NB! Wait with the fitting of the 2320M last bearing unit. 2324M...
  • Page 50 5.4.2 Cutter bar – repair instructions Cutter bar repair Cutter bar repair Cutter bar repair Cutter bar repair Assembly of bearing house(s) Assembly of bearing house(s) Assembly of bearing house(s) Assembly of bearing house(s) • Provide the bearing units with •...
  • Page 51 5.4.2 Cutter bar – repair instructions Discs Blades Blade Blade bolt Torque discs Wearing bolts Knife length Torque knife bolts • Inspect the condition of the • Apply Loctite 242 or a similar We use one length what is 126 mm •...
  • Page 52 5.4.2 Cutter bar – repair instructions Quick fit Alignment discs Cone Wearing soles/skids How to check alignment discs How to check wearing of soles Internal inspection drum Wearing quick fit • Carry out a visual inspection • Every season; remove the top of the machine's stone guard •...

  • Page 53: Oil Change

    • Pull in the cord and release the • Fit the drain plug into the Cutter bar No. of disc Ltr. (approx.) US Pints (approx.) (approx.) lock catch. cutter bar and tighten it fully. 2316M • Bring the cutter bar in transport 2320M position. 2324M...

  • Page 54: Lubrications

    6.0 Lubrication Lubrication points Lubrication points Recommended grease: Multipurpose Grease NLGI 2 – EP2 Warning: Do not use grease with solid particles (such as graphite or molybdenum) to the ball-, needle- and roller-bearings. Every day; • Press the nozzle of the grease gun onto the grease nipple. •...

  • Page 55: Belt Change-Adjustment

    7.0 V-belts - changing - adjustment V-belts V-belts V-belts V-belts Changing V-belts Changing V-belts Changing V-belts Changing V-belts The V-belts are changed in the • Loosen the bolts. • Fit the spring catch. • Tighten the nut until the V- following way: •...
  • Page 56 7.0 V-belts change-adjustment V-belts V-belts V-belts Springs for balancing the cutting unit V-belts tension V-belts tension Springs for balancing the V-belts tension cutting unit The V belt transmission is checked The V-belts are tightened in the Note; The machine's spring must •...

  • Page 57: Options

    8.0 Options High skids Swath roller Cone left-hand side Swath board left-hand side Cone left-hand side High skids Swath board left-hand side Swath roller • The machine can be fitted • The machine can be fitted • The machine can be equipped •...
  • Page 58 8.0 Options Quick release of knives Chain for locking the lift arms Chain for locking the lift arms Quick release of knives • The machine can be fitted • The machine can be equipped with knife quick release, so with a chain to prevent the the knives can easily be tractor's lift arms from changed or turned in just a...
  • Page 59 8.0 Options Reinforcement for tarpaulin Category 1 & 2 linkage pins Lighting kit Category 1 & 2 linkage pins Reinforcement for tarpaulin Lighting kit • The machine can be equipped • Model 122 - 124 can be fitted • The machine can be fitted with a reinforcement which with category 1 and 2 linkage with a lighting kit and reflector...

  • Page 60: Trouble Shooting

    9.0 Trouble shooting Cutter bar and PTO Cutter bar Problems with stripes are more likely to occur when mowing short, strong, spring crops in less than ideal weather conditions. Always check that the knives on the cutting discs are sharp. The angle of the machine can be changed a little to experiment (forwards or backwards).

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