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Table of Contents
Related Manuals for Kverneland 2620M
Summary of Contents for Kverneland 2620M
- Page 1 Technical Service - Training TS-T Date 18-11-2014 Subject Kverneland 26xxM Place Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Realized for Who it might concern Details General and operating information Additional Information From Ident Number xxxxxxx...
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Page 2: Table Of Contents
Table of contents Machine specifications Machine dimensions Safety labels Crane lifting Preparation Attachment Transport Working in the field Parking - disconnecting Maintenance - basic instructions Lubricants - torques Maintenance intervals Lubrications Lifyting cylinder Gearbox details Repair of gearbox Gearbox - changing oil Cutterbar V-belts Options... - Page 3 General information Model...
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Page 4: Machine Specifications
General information Machine specifications... -
Page 5: Machine Dimensions
General information Machine dimensions Machine dimensions... - Page 6 Safety Safety labels US and Canada On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas.
- Page 7 Safety Safety labels US and Canada On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas.
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Page 8: Safety Labels
Safety Safety labels On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas. - Page 9 Safety Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Stop the tractor before Read and observe the Risk from loose chippings Ensure no clothing/body parts instruction manual Keep a safe distance from the working on the machine...
- Page 10 Safety Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Risk of injury to feet Risk of injury to feet Danger: rotating machine Ensure no clothing/body parts The protection must always be in parts The protection must always be in...
- Page 11 Safety Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Explanation safety labels Markings and reflective Explanation safety labels equipment – USA Use the correct support for the Your body could become Reflective equipment for slow- Ensure no body parts get caught moving vehicles –...
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Page 12: Crane Lifting
Crane lifting Crane lifting safety Crane lifting safety Only use approved lifting equipment which is correctly fastened to the machine. This will increase your personal safety. Failure to follow the safety instructions may result in serious injuries or accidents. -
Page 13: Preparation
Assembly - attachment Preparation Preparation Preparation Preparation Stabiliser chains Checking the PTO shaft length Adjusting lift arms Crossbar • Swing the lower link crossbar • Pull the PTO shaft apart. • Tighten the tractor's • Bring the lift arms on the •... - Page 14 Assembly - attachment Preparation Preparation Preparation Preparation Checking the springs Position lifting bolts Lubricating the rotating Position lifting bolts cutterbar The following must be done • Use a grease gun and pump a • Fit the bolts and tighten to the The machine is fitted with linkage suitable quantity of grease torque shown.
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Page 15: Attachment
Assembly - attachment Preparation Preparation Preparation Preparation Position lifting bolts position B Attachment Attachment Position lifting bolts position A • Position B • Activate the tractor's lift arms • The linkage pins below must • Mount the machine onto the be used for attachment: and lift the machine free of the tractor's lift arms. - Page 16 Assembly - attachment Attachment Attachment Attachment Attachment Stabilizer chains Setting of suspension Parking catch Release the parking catch on the • Attach the PTO shaft to the • Lift the machine well clear of The suspension is adjusted in the machine.
- Page 17 Assembly - attachment Attachment Attachment Attachment Attachment Chain for locking the lift arms Spring catch for hilly ground Adjusting the springs Adjusting the springs (option) Option but standard for the US and Canada. To ensure that the cutting unit is •...
- Page 18 Assembly - attachment Attachment Attachment Attachment Attachment Lower stubble height Higher stubble height High skids (option) High skids (option) • Shorten the top link for a • Extend the top link for a The skids are available in the • There are 2 skids on the lower stubble height higher stubble height following heights:...
- Page 19 Assembly - attachment Transport position Transport position Transport position Transport position Transport position Transport position Transport safety Transport position The machine is set to the • Pull in the cord and release • Activate and lower the • Check that the lock is locked the lock catch.
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Page 20: Working In The Field
Assembly - attachment Working in the field Working in the field Working in the field Working in the field Working in the field Turning at headlands Setting of suspension Working in the field The machine is operated in the • Check that the lock catch is in The suspension is adjusted in the •... - Page 21 Assembly - attachment Working in the field Working in the field Working in the field Working in the field Mowing upwards on sloping Turning at the headland Mowing upwards on sloping Spring catch when hitting an ground ground obstacle Grass can be mown upwards on Grass can be mown downwards •...
- Page 22 Assembly - attachment Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the machine machine machine machine Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the Parking / disconnection of the machine machine...
- Page 23 Assembly - attachment Parking / disconnection of the Parking / disconnection of the machine machine Parking / disconnection of the Parking / disconnection of the machine machine • Turn the support leg around • Disconnect the PTO shaft • x •...
- Page 24 Maintenance Basic instructions This table contains explanations of the most important terms related to maintenance.
- Page 25 Maintenance Lubricants and torque’s...
- Page 26 Maintenance Intervals...
- Page 27 Maintenance Lubrication points Lubrication points Every day; PTO shaft and bevel gear; • Press the nozzle of the grease gun onto the grease nipple. • Pump 1, max. 2 times with the grease gun. Every 40 hours; Bushing; • Press the nozzle of the grease gun onto the grease nipple. •...
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Page 28: Lifyting Cylinder
Maintenance Lifting cylinder Restrictor 2 mm. (0 ⁄ Seal kit: KT99413201... -
Page 29: Pto
Maintenance VG21.83.34 8-spline overrun ASGE2300- 8 X 32 X 38... - Page 30 Maintenance Gearbox KT24925000...
- Page 31 Maintenance Gearbox KT24925000 Part numbers Complete nr. 1 Repair manual for this gearbox can also be found on the Portal in Quest.
- Page 32 Maintenance Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Disassembly gearbox Tools : Fork wrench n°13-17-19, • Unscrew bolts (16) and Tools : Chisel, hammer, • Hit the shaft (12) from side (A) disassemble cover (7). extractor, pipe, pliers, fork chisel, hammer, pipe, snap ring in order to extract it from...
- Page 33 Maintenance Assembly gearbox Disassembly gearbox Disassembly gearbox Assembly gearbox Disassembly gearbox Assembly gearbox Disassembly gearbox Assembly gearbox • Unscrew bolt (21) and • Disassemble oil seal (22), NOTES Tools : Chisel, hammer, snap ring using chisel and hammer. • Clean all the components pliers, fork disassemble washer (20), shims (10),(14), gear (19).
- Page 34 Maintenance Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox • Disassemble bolts (21), • Assemble parallel key (6) on Tools : Snap ring pliers, pipe, • Assemble bearing (18), gear washer (20), shims (14),(10), hammer, fork wrench n°13-17- (19), shims (10),(14), washer shaft (9), gear (5) and inner...
- Page 35 Maintenance Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox Assembly gearbox • Hit the shaft (12), from both • The backlash value must be • Assemble oil seal (4), cap • Assemble snap ring (13) and sides in order to set the axis.
- Page 36 Maintenance Assembly gearbox Assembly gearbox Backlash control Technical specifications A) The contact of crown wheel and pinion must be located like in The figure shown how to check the backlash Fig. A ( mark obtained without load on crown wheel and pinion ) Use the shims in order to obtain the right contact.
- Page 37 Maintenance Gearbox Gearbox Gearbox Gearbox Checking oil level Changing oil Changing oil Changing oil The oil in the gearbox is changed • Lower the machine back down After every 80 hours of use • Remove the oilplug 2. as follows: to the working position.
- Page 38 Maintenance Cutterbar Part numbers Repair manual for the cutterbar can also be found on the Portal in Quest.
- Page 39 Maintenance Discs Knifes Knifes Knifebolt Torque discs Wearing bolts Knife length Torque knifebolts • Apply Loctite 242 or a similar • 126 mm (4 ⁄ ”) for all models • Inspect the condition of the • Fit the bolts and tighten to the knives for wear.
- Page 40 Maintenance Quick fit Alignment discs Wearing soles/skids Drum How to check alignment discs How to check wearing of soles Internal inspection drum Wearing quick fit • Carry out a visual inspection of the machine's stone guard • Inspect the timing of the discs. •...
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Page 41: Cutterbar
Maintenance Cutterbar Cutterbar Cutterbar Changing oil Check of oil level cutterbar Changing oil • Check that the cutterbar is • Bring the cutterbar in transport • Lower the machine back down to the working position. horizontal in the direction position. •... -
Page 42: V-Belts
Maintenance V-belts V-belts V-belts V-belts V-belts tension V-belts tension Replacing V-belts Replacing V-belts The following must be done if the • Remove the old V-belts. • Remove the guard. The v-belt transmission is checked distance between the nut and the •... -
Page 43: Options
Options Cone Left-hand side High skids Swath board Swath roller Cone Left-hand side High skids Swath roller Swath board • The machine can be fitted • The machine can be fitted • The machine can be equipped • The machine can be fitted with high skids if a higher with a swathboard on the with a cone fitted on the... - Page 44 Options Hill set breakaway Quick release of knives Chain for locking the lift arms Straw divider Quick release of knives Chain for locking the lift arms Hill set breakaway Straw divider • Fixed breakaway system, • The machine can be fitted •...
- Page 45 Options Lighting kit 8 – spline universal joint Lighting kit 8 – spline universal joint The PTO shaft on the machine The machine can be fitted with a lighting kit and reflector set which can be fitted with an 8-spline universal joint.
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Page 46: Trouble Shooting
Trouble shooting Cutterbar and PTO Cutterbar Problems with stripes are more likely to occur when mowing short, strong, spring crops in less than ideal weather conditions. Always check that the knives on the cutting discs are sharp. The angle of the machine can be changed a little to experiment (forwards or backwards). Ensure that the PTO shaft does not drop downwards when the length of the top link is changed. - Page 47 Trouble shooting Cutterbar and PTO Cutterbar Problems with stripes are more likely to occur when mowing short, strong, spring crops in less than ideal weather conditions. Always check that the knives on the cutting discs are sharp. The angle of the machine can be changed a little to experiment (forwards or backwards). Ensure that the PTO shaft does not drop downwards when the length of the top link is changed.
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