RED ROOSTER TCR-500 User Manual
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RED ROOSTER TCR-500 User Manual

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AIR HOIST
USER MANUAL
MODEL - TCR-2000/2

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Summary of Contents for RED ROOSTER TCR-500

  • Page 1 AIR HOIST USER MANUAL MODEL - TCR-2000/2...

  • Page 3: Table Of Contents

    SECTION 12: DATA SHEET SECTION 13: DRAWINGS & PARTS LIST SECTION 14: ACCESSORIES SECTION 15: LOG BOOK M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 4 CAUTION Failure to follow this instruction may result in premature wear of the hoist or a component part of the hoist M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 5: Unpacking & Specification

    The following models can also be rated for mining (Ex Group I M2 Ex h I Mb) – TCR-500 to TCR-2000/2 and TMH models. These hoists can be used according to Equipment Group I Category M2 where equipment is intended to be de-energised in the event of an explosive atmosphere. The TCR-250, TCR-500/2, TCS-500 and TCS-980/2 models cannot be rated for mining. CERTIFICATION All new hoists are supplied with standard certification: Thorough Examination, EU or UKCA Declaration of Conformity, which can include either ATEX or UK Ex certification where required. Other documentation is available by agreement.

  • Page 6: Operation

    OPERATION Red Rooster pneumatic hoists and trolleys are designed for the lifting and lowering of loads within the capacity of the model selected. The range of hoists and trolleys can be UKCA, or CE marked and conform with ‘Supply of Machinery (Safety) Regulations 2008 (As they apply to machinery being supplied in or into Great Britain from 1st January 2021) for UKCA marking and also the Machinery Directive 2006/42/EC for CE marking.

  • Page 7: Checks Before Use & Hose Support Bracket

    Thoroughly examine the equipment prior to installation to ensure that no damage has occurred during transit. Hoists and trolleys should not be altered in any way without contacting Red Rooster for clearance, as this may affect the certification of the unit.

  • Page 8: Technical Characteristics

    When the emergency stop button is pushed or if the air supply to the hoist is cut off then the valve will close stopping the hoist. ▪ Red Rooster hoists have a 5:1 factor of safety. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 9: Hoist Checks

    Load chain is undamaged and lubricated (light mineral oil). ▪ The load chain is not twisted through (two fall or more models) and that the load chain passed through the limit lever (All models). ▪ The load chain anchor is sound (both live and slack end). ▪ Check for damage to the hoist, pendant and control lines. ▪ Do not operate below -20°C or above 60°C without contacting Red Rooster. (The hoist can be used down to -20ºC with small modifications) HOIST CHECKS (AIR SUPPLY ON) ▪ The pendant buttons, levers or cords should be smooth to operate and return to neutral when released (hoist stops and does not run on). ▪ The hoist is run up and down on a regular basis. Where hoists are hanging in a dry and protected area they should be run weekly, where the hoist is outside and not protected it should be checked, lubricated and run daily.

  • Page 10: Hoist Controls

    ALMOST in the vertical position. When the load is applied, the tension in the sling will be slack. THE SLING IS NOT CAPABLE OF HOLDING THE LOADS CARRIED BY THE HOIST M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 11 USER MANUAL GETTING STARTED M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 12 USER MANUAL GETTING STARTED M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 13: Lubrication

    CAUTION modification of the hoist (See air service equipment) - CONSULT YOUR DEALER. Note 2 All Red Rooster hoist chain must be lubricated to prevent wear. DANGER Keeping load chain clean and lubricated will greatly increase the lifetime of the chain and prevent costly replacement. Very little lubricant is needed and can be easily applied to the chain by cloth, brush or spray.

  • Page 14: Safe Operation

    ▪ Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist. AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 15 Fig. A Fig. B Fig. C Fig. D Fig. E Fig. F Fig. G Fig. H M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 16: Safety Equipment - Ppe

    If another hoist cannot be used to lower the load it is possible to release the brake by slackening the brake cover screws but this should only be done by a RRL engineer or after discussions with Red Rooster as it is not always possible or safe to do so.

  • Page 17: Maintenance

    It is recommended that the load chain and linkages are lubricated as part of this inspection routine. When repairing Red Rooster air hoists only original Red Rooster products should be used. Only minor repairs such as silencers, safety catches, pendant repairs, replacing shorter lengths of load chain and inspections should be done...

  • Page 18: Silencing

    Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate the air pressure. Red Rooster hoists normally do not require any adjustment as the brake springs take up any wear and the load limiter and limits should not need adjustment once set. The lubricator should be checked and topped up weekly in normal use or daily when heavily used.

  • Page 19: Fitting Or Replacing Load Chain

    Otherwise the chain will become trapped DANGER and damaged. Only use quality load chain approved by Red Rooster for use on our hoists. DANGER ITEM...

  • Page 20: Types Of Chain

    EN818-7 ISO 3077 DIN5684 - 8 + EN818/7 ISO 3077 NOTE: Spark resistant hoists are fitted with KITO nickel plated heavy duty chain or 60 stainless steel chain. Please refer to supplier. When supplied new, only quality chain from a reputable supplier has been fitted to the hoist. Your supplier will be able to offer replacement chain of like quality. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 21: Hoist Components And Chain

    Chain Lever Limit Lock Hook Case Hook Safety Latch Lower Hook Cord Lever Cord Control Pendant Control M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 22: Service Data

    Replace if there is a step on the surface of the pin. If the pin is replaced, replace the needle bearing and star gear at the same time. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
  • Page 23 Also replace if the link chain is severely damaged. 5 links L Load Chain Measure the chain diameter (d) with point caliper. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 24: Laying Up The Hoist

    Store in a dry ventilated area. ▪ Secure hoist in a crate or suitable pallet. Transportation - Moving your Red Rooster hoist between locations. Carefully disconnect from suspension point and lower under control to ground level. Be sure that chain collector, valves and trolley drives are not damaged. Carefully lay the pendant on top of the hoist making sure tubes or hoses are not damaged.

  • Page 25: Chain Collectors

    ▪ When the load chain is dry it may not run freely into the chain collector and over fill the collector, so the chain must be kept lubricated to prevent it running out of the collector. ▪ Make sure the chain collector brackets have not been damaged during installation. ▪ Make sure the chain collector is free to move when the hoist is loaded and un-loaded. ▪ Make sure the bottom hook does not connect with the chain collector. Limit the lifting height of the bottom hook if necessary. ▪ For any assistance required on chain collectors please contact Red Rooster Lifting Ltd. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 26 TCR-500 - TCR-2000/2 Bolt M8 x 25 Bolt M6 x 16 Bolt M8 x 25 Chain Bucket M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 27: Speed & Load Limiter Adjustment

    SLOW FAST Maximum load adjustment (Excl. models TCR-250 & TCR-500/2) On every TCR hoist the load limiter is factory set to operate at a load ten percent in excess of the safe working load, at an operating pressure of 6 bar. Unless a lower supply pressure is to be used, the load limiter will not require adjustment.

  • Page 28: Operational Breakdown / Troubleshooting The Tcr & Tcs Hoist

    Find cause of vibration. Hoist constantly operating at close headroom Fit a ball bearing swivel below the hook. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 29: Periodic Examination & Testing

    SIX MONTHLY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines. This can be done by a Red Rooster engineer or an independent competent person. Ensure that the party is operating to a detailed inspection procedure or code of practice. SERVICE We would recommend the hoist is returned every 5 years for a full inspection and service.

  • Page 30: Duty Ratings

    Load chain must be to manufacturer’s specification. Special chains are excluded (consult your supplier). Mode of use must be in accordance with manufacturer’s recommendation. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 31: Explosion Protection

    For Europe and many other parts of the world we also offer ATEX Non-electrical equipment certified under the ATEX 2014/34/EU Directive. For both the UK Ex and ATEX this is split into two categories of equipment available from Red Rooster – Group – I mining (I M2 De-energised in an emergency) and group II – Zone 1 + 21 & Zones 2 + 22) The Explosive Protection Level (EPL) has been set when the effective ignition sources are identified and when they become effective in normal operation and in the case of expected malfunctions.
  • Page 32 *Red Rooster hoists should only be operated with compressed air. MINING APPLICATIONS In general most standard Red Rooster hoists can be used for underground mining operations along with the surface buildings and services. The equipment is certified for Group I M2 use, so must be switched off / isolated in the event of an emergency. The equipment has to be robust, non- sparking, taking into account the conditions and the handling underground and be built to survive along with explosive protection from Methane gas / dust - Firedamp. The maximum surface temperature of 150°C for coal dust atmospheres will not be reached where a coal dust layer can be...
  • Page 33 ATEX ZONE 2 AS STANDARD T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 34 ADDITIONAL METRE HOL 2.2 kg T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 35 USER MANUAL DRAWINGS AND PARTS LISTS M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 36 D01-AH6 REV3 17.09.15...
  • Page 37 Hoist Body - TCR-2000/2 D01-AH6 REV3 17.09.15...
  • Page 38 Hoist Body - TCR-2000/2 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426224151 ROTOR 130113008 BEARING 6908 426224161 STATOR 130104002 BEARING 6001 426224171 FRONT PLATE 131117042 O-RING AS568-042 426224184 REAR PLATE 131103055 O-RING S-105 426224191 REAR RETAINER 130302012...
  • Page 39 Hoist Body - TCR-2000/2 Fig. Part Number Part Name Parts Hoist 131301010 SPRING WASHER M10 131307008 WASHER M8 130109007 BEARING 6206ZZ 426286710 THRUST RING 130121108 THRUST BEARING 51108 420620JF0 CHAIN DOWN STOPPER 131705022 HEX SOCKET HEAD CAP SCREW M5X22 134401005 HEX NUT M5 131301005 SPRING WASHER M5...
  • Page 40 Pendant Body - TCR-2000/2 D01-AH6 REV3 17.09.15...
  • Page 41 Pendant Body - TCR-2000/2 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426224110 CHAIN LEVER 131103022 O-RING S-28 426224120 ROLLER SHAFT 131103024 O-RING S-30 426224130 LIMIT ROLLER 131103027 O-RING S-34 426224460 LIMIT SHAFT 136803032 1/2 NET SCREEN 130802217 SPRING 19.5X25X2.6...
  • Page 42 Built-In Mains Emergency Stop Valve Pendant Body - TCR-2000/2 D01-AH6 REV3 17.09.15...
  • Page 43 Built-In Mains Emergency Stop Valve Pendant Body - TCR-2000/2 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426224110 CHAIN LEVER 131103022 O-RING S-28 426224120 ROLLER SHAFT 131103024 O-RING S-30 426224130 LIMIT ROLLER 131103027 O-RING S-34 137109078 NAME PLATE 136803032...
  • Page 44 Cord Body - TCR-2000/2 D01-AH6 REV3 17.09.15...
  • Page 45 Cord Body - TCR-2000/2 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426224110 CHAIN LEVER 132405008 CROSS-RECESSED HEAD MACHINE SCREW M5X8 426224120 ROLLER SHAFT 132306035 HEX SOCKET SET SCREW M6X35 426224130 LIMIT ROLLER 134902003 HEX SOCKET PIPE PLUG 1/8 426224461 LIMIT SHAFT...
  • Page 46 Pendant - VRD-2R D01-AH6 REV3 17.09.15 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 47 1/4 ANTI-STATIC RUBBER HOSE P016/1 1/8 BSP TO 1/8 HOSETAIL SWIVEL P002/1 1/4 HOSE FERRULE D01-AH6 REV3 17.09.15 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 48               D01-AH6 REV3 17.09.15 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 49 P016/1 1/8" BSP SWIVEL TO 1/4" HOSE TAIL P002/1 1/4" HOSE FURRULE M01-AH6 REV3 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
  • Page 51 USER MANUAL ACCESSORIES M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 52 The noise level is also reduced by the silencer and also with the exhaust noise. Temperature range 5°C to 60°C. The exhaust hose and filter should be at least one size larger than the incoming air supply hose. The exhaust cleaner must be mounted vertically. If the oil drop level decreases or after a period of 1 year the filter element. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 53 USER MANUAL ACCESSORIES M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 54 USER MANUAL AIR SERVICE EQUIPMENT An air set should be used with all Red Rooster hoists and trolleys. AIR SERVICE UNITS: The correct size of air service unit for each hoist type is stated in the table on page 4. The air service unit must be installed with the lubricator unit down line from the filter unit. The unit should be installed at the hoist inlet port or within eight metres of inlet port. (Siting the unit further away or...
  • Page 55 When the bowl is installed, install them so that the lock button lines up to the groove of the front (or the back) of the body to avoid dropping or damage of the bowl. Orange mark Lock button Image for illustration purposes only M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 57 LOG BOOK LOG BOOK M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 58 Check the condition and setting of the anti-tip rollers. Check air supply lines and control lines for fitting, wear or damage. Check load chain for excessive corrosion. Check hoist body for excessive corrosion. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 59 TROLLEY CHAIN: Check geared trolley hand chain and drive. When detecting any abnormality during inspection due to erroneous use, instruct the operator and user for correct use of the chain hoist. M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 60 LOG BOOK M01-AH6 REV3 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 61 TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS. TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY. PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE.
  • Page 62 Head Office: +44 (0) 1651 872101 Nauta House Oldmeldrum E: sales@redroosterlifting.com The Meadows Aberdeenshire, AB51 0EZ W: www.redroosterlifting.com Depot: Unit 26 Kelvin Way +44 (0) 121 525 4162 Kelvin Way Trading Estate West Bromwich, B70 7TW...

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