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RED ROOSTER TCR-6000/2 User Manual

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AIR HOIST
USER MANUAL
MODEL - TCR-6000/2

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Summary of Contents for RED ROOSTER TCR-6000/2

  • Page 1 AIR HOIST USER MANUAL MODEL - TCR-6000/2...

  • Page 3: Table Of Contents

    SECTION 12: DATA SHEET SECTION 13: DRAWINGS AND PARTS LISTS SECTION 14: ACCESSORIES SECTION 15: LOG BOOK M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 4 CAUTION Failure to follow this instruction may result in premature wear of the hoist or a component part of the hoist M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 5: Unpacking & Specification

    (Previously ATEX 94/9/EC) As standard most Red Rooster hoists are rated for Zone 2 use (Ex Group II 3 GD Ex h IIA T4 135°C) The mini hoist TCR-250 & TCR-500/2 plus the TCS500 & TCS980/2 are not Zone 2 rated as standard, but can be rated for Zone 1.

  • Page 6: Operation

    GETTING STARTED - OPERATION OPERATION Red Rooster pneumatic hoists are designed for the lifting and lowering of loads within the capacity of the selected hoist model. Our ranges of hoists are all ‘CE’ marked and conform with the Machinery Directive 2006/42/EC and the powered hoist standard BS EN 14492-2 Our range of hoists are available as hook suspension units, trolley mounted, built into low headroom units and cranes. Nearly all hoist models are also available as ATEX ZONE 1 or 2 hoists for use in hazardous areas, with corrosion protection, and can work in temperatures of -10°C to +70°C and down to -20ºC with small modifications. When used outdoor or offshore hoists should be protected against the weather and...

  • Page 7: Checks Before Use & Hose Support Bracket

    Thoroughly examine the equipment prior to installation to ensure that no damage has occurred during transit. Hoists and trolleys should not be altered in any way without contacting Red Rooster for clearance, as this may affect the certification of the unit.

  • Page 8: Technical Characteristics

    When the emergency stop button is pushed or if the air supply to the hoist is cut off then the valve will close stopping the hoist. ▪ Red Rooster hoists have a 5:1 factor of safety. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 9: Hoist Checks

    Load chain is undamaged and lubricated (light mineral oil). ▪ The load chain is not twisted through (two fall or more models) and that the load chain passed through the limit lever (All models). ▪ The load chain anchor is sound (both live and slack end). ▪ Check for damage to the hoist, pendant and control lines. ▪ Do not operated below -10°C or above 70°C without contacting Red Rooster. (The hoist can be used down to -20ºC with small modifications) HOIST CHECKS (AIR SUPPLY ON) ▪ The pendant buttons, levers or cords should be smooth to operate and return to neutral when released (hoist stops and does not run on). ▪ The hoist is run up and down on a regular basis. Where hoists are hanging in a dry and protected area they should be run weekly, where the hoist is outside and not protected it should be checked, lubricated and run daily.

  • Page 10: Hoist Controls

    ALMOST in the vertical position. When the load is applied, the tension in the sling will be slack. THE SLING IS NOT CAPABLE OF HOLDING THE LOADS CARRIED BY THE HOIST M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 11 USER MANUAL GETTING STARTED M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 12 USER MANUAL GETTING STARTED M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 13: Lubrication

    CAUTION modification of the hoist (See air service equipment) - CONSULT YOUR DEALER. Note 2 All Red Rooster hoist chain must be lubricated to prevent wear. DANGER Keeping load chain clean and lubricated will greatly increase the lifetime of the chain and prevent costly replacement. Very little lubricant is needed and can be easily applied to the chain by cloth, brush or spray.

  • Page 14: Safe Operation

    ▪ Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist. AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 15 Fig. B Fig. C Fig. D Fig. E Fig. F Fig. G Fig. H Fig. A M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 16: Safety Equipment - Ppe

    If another hoist cannot be used to lower the load it is possible to release the brake by slackening the brake cover screws but this should only be done by a RRIUK engineer or after discussions with Red Rooster as it is not always possible or safe to do so.

  • Page 17: Maintenance

    It is recommended that the load chain and linkages are lubricated as part of this inspection routine. When repairing Red Rooster air hoists only original Red Rooster products should be used. Only minor repairs such as silencers, safety catches, pendant repairs, replacing shorter lengths of load chain and inspections should be done...

  • Page 18: Silencing

    Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate the air pressure. Red Rooster hoists normally do not require any adjustment as the brake springs take up any wear and the load limiter and limits should not need adjustment once set.

  • Page 19: Fitting Or Replacing Load Chain

    Otherwise the chain will become trapped DANGER and damaged. Only use quality load chain approved by Red Rooster for use on our hoists. DANGER ITEM...

  • Page 20: Types Of Chain

    Surface hardness: ca400HV101 Grade 80T Grade: EN818/7 ISO 3077 EN818-7 ISO 3077 NOTE: When supplied new, only quality chain from a reputable supplier has been fitted to the hoist. Your supplier will be able to offer replacement chain of like quality. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 21 Motor Section Valve Section Hook Case Hook Safety Latch Lower Hook Cord Lever Cord Control Pendant Control M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 22: Service Data

    Replace if there is a step on the surface of the pin. If the pin is replaced, replace the needle bearing and star gear at the same time. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
  • Page 23 Also replace if the link chain is severely damaged. Load Chain 5 links L Measure the chain diameter (d) with point caliper. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 24: Laying Up The Hoist

    Store in a dry ventilated area. ▪ Secure hoist in a crate or suitable pallet. Transportation - Moving your Red Rooster hoist between locations. Carefully disconnect from suspension point and lower under control to ground level. Be sure that chain collector, valves and trolley drives are not damaged. Carefully lay the pendant on top of the hoist making sure tubes or hoses are not damaged.

  • Page 25: Chain Collectors

    ▪ When the load chain is dry it may not run freely into the chain collector and over fill the collector, so the chain must be kept lubricated to prevent it running out of the collector. ▪ Make sure the chain collector brackets have not been damaged during installation. ▪ Make sure the chain collector is free to move when the hoist is loaded and un-loaded. ▪ Make sure the bottom hook does not connect with the chain collector. Limit the lifting height of the bottom hook if necessary. ▪ For any assistance required on chain collectors please contact Red Rooster Industrial (UK) Ltd. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 26 USER MANUAL CHAIN COLLECTORS TCR-500 - 6000/2 TCR-500 - TCR-2000/2 TCR-3000 - TCR-6000/2 Bolt M8 x 25 Bolt M8 x 20 Bolt M6 x 16 Bolt M8 x 16 Bolt M8 x 25 Bolt M8 x 25 Chain Bag Chain Bag...

  • Page 27: Speed & Load Limiter Adjustment

    ▪ Turn the screw a further quarter of a turn anti-clockwise and tighten the lock nut. ▪ The load limiter is now set. A significant change in the operating pressure from that selected will necessitate adjustment of the load limiter. ▪ The maximum travel of the adjustment screw is approximately eight turns, If adjusted to this point, the load limiter will not CAUTION CAUTION operate. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 28: Operational Breakdown / Troubleshooting The Tcr & Tcs Hoist

    Find cause of vibration. Hoist constantly operating at close headroom Fit a ball bearing swivel below the hook. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 29: Periodic Examination & Testing

    SIX MONTHLY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines. This can be done by a Red Rooster engineer or an independent competent person. Ensure that the party is operating to a detailed inspection procedure or code of practice. SERVICE We would recommend the hoist is returned every 5 years for a full inspection and service.

  • Page 30: Duty Ratings

    Load chain must be to manufacturer’s specification. Special chains are excluded (consult your supplier). Mode of use must be in accordance with manufacturer’s recommendation. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 31: Explosion Protection

    TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels for use in a Zone 2 area and normally with Bronze wheels in a Zone 1 area with a Gas group of IIB or IIC. The normal running speeds of our trolleys and overhead cranes are less than the 1 m/s that the standard allows.
  • Page 32 *Red Rooster hoists should only be operated with compressed air. MINING APPLICATIONS In general most standard Red Rooster hoists can be used for underground mining operations along with the surface buildings and services. The equipment is certified for Group I M2 use, so must be switched off / isolated in the event of an emergency. The equipment has to be robust, non- sparking, taking into account the conditions and the handling underground and be built to survive along with explosive protection from Methane gas / dust - Firedamp.
  • Page 33 If In Doubt Ask RED ROOSTER LIFTING T: +44 (0) 1651 872101 Nauta House, The Meadows E: sales@redroosterlifting.com Oldmeldrum, Aberdeenshire W: www.redroosterlifting.com ▪ Red Rooster Industrial (UK) Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ Fax: +44 (0) 1651 871405 ▪ www.rriuk.com ▪ sales@rriuk.com ▪ ▪ Red Rooster Industrial (UK) Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ Fax: +44 (0) 1651 871405 ▪ www.rriuk.com ▪ sales@rriuk.com ▪ United Kingdom, AB51 0EZ C06-AH8 REV0 M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 34 USER MANUAL DRAWINGS AND PARTS LISTS M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 35 USER MANUAL M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 36 USER MANUAL Hoist Body - TCR-6000/2 10.10.16 D01-AH8 REV0 M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 37 USER MANUAL Hoist Body - TCR-6000/2 10.10.16 D01-AH8 REV0 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426325150 ROTOR 426325360 CHAIN SEPARATOR 426325160 STATOR 426325380 BRAKE TUBE 426325371 BOTTOM PLATE 426325170 FRON PLATE 426325180...
  • Page 38 USER MANUAL Pendant Body - TCR-6000/2 10.10.16 D01-AH8 REV0 M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 39 USER MANUAL Pendant Body - TCR-6000/2 10.10.16 D01-AH8 REV0 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426325740 131103027 O-RING S-34 426325113 CHAIN LEVER 136803032 1/2 NET SCREEN 132108008 HEX SOCKET SET SCREW M8X8...
  • Page 40 USER MANUAL Built-In Mains Emergency Stop Valve Pendant Body - TCR-6000/2 13.05.21 D01-AH8 REV0 M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 41 USER MANUAL Built-In Mains Emergency Stop Valve Pendant Body - TCR-6000/2 13.05.21 D01-AH8 REV0 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426325740 131103024 O-RING S-30 426325113 CHAIN LEVER 131103027 O-RING S-34 132108008 HEX SOCKET SET SCREW M8X8...
  • Page 42 USER MANUAL Cord Body - TCR-6000/2 10.10.16 D01-AH8 REV0 M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 43 USER MANUAL Cord Body - TCR-6000/2 10.10.16 D01-AH8 REV0 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426325740 132306035 HEX SOCKET SET SCREW M6X35 426325113 CHAIN LEVER 134902003 HEX SOCKET PIPE PLUG 1/8 132108008...
  • Page 44 USER MANUAL M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 45 USER MANUAL M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 46 USER MANUAL ACCESSORIES M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 47 The noise level is also reduced by the silencer and also with the exhaust noise. Temperature range 5°C to 60°C. The exhaust hose and filter should be at least one size larger than the incoming air supply hose. The exhaust cleaner must be mounted vertically. If the oil drop level decreases or after a period of 1 year the filter element. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 48 USER MANUAL ACCESSORIES M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 49 USER MANUAL AIR SERVICE EQUIPMENT An air set should be used with all Red Rooster hoists and trolleys. AIR SERVICE UNITS: The correct size of air service unit for each hoist type is stated in the table on page 4. The air service unit must be installed with the lubricator unit down line from the filter unit. The unit should be installed at the hoist inlet port or within eight metres of inlet port. (Siting the unit further away or...
  • Page 50 When the bowl is installed, install them so that the lock button lines up to the groove of the front (or the back) of the body to avoid dropping or damage of the bowl. Orange mark Lock button Image for illustration purposes only M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 51 LOG BOOK LOG BOOK M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 52 Check air lines are supported and the weight is not hanging from the air set. When detecting any abnormality during inspection due to erroneous use, instruct the operator and user for correct use of the chain hoist. M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 53 LOG BOOK M01-AH8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 54 TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS. TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY. PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE.
  • Page 55 Head Office: +44 (0) 1651 872101 Nauta House Oldmeldrum E: sales@redroosterlifting.com W: www.redroosterlifting.com The Meadows Aberdeenshire, AB51 0EZ Depot: Unit 26 Kelvin Way +44 (0) 121 525 4162 Kelvin Way Trading Estate West Bromwich, B70 7TW...

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