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RED ROOSTER TMH-25T-CH User Manual

Cross hauling air hoist
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CROSS HAULING AIR HOIST
USER MANUAL
MODEL - TMH-25T-CH

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Summary of Contents for RED ROOSTER TMH-25T-CH

  • Page 1 CROSS HAULING AIR HOIST USER MANUAL MODEL - TMH-25T-CH...

  • Page 3: Table Of Contents

    SECTION 12: DATA SHEET SECTION 13: DRAWINGS & PARTS LIST SECTION 14: ACCESSORIES SECTION 15: LOG BOOK M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 4 CAUTION Failure to follow this instruction may result in premature wear of the hoist or a component part of the hoist M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 5: Unpacking & Specification

    Do not proceed with installation if the goods are damaged. Ensure that a certificate of Thorough Examination together with a UKCA or a CE Declaration of Conformity is included with the goods. Hand these to a ‘responsible person’ for safe keeping. Check that the identifying mark (serial number), the Safe Working Load (Rated Load) and that the UKCA or CE marking appears on the hoist or hoist and trolley. SUPPLIER / MANUFACTURER Red Rooster Lifting Ltd Red Rooster Lifting Ltd ADDRESS Nauta House, The Meadows Unit 26 Kelvin Way Trading Estate...

  • Page 6: Operation

    USER MANUAL GETTING STARTED - OPERATION OPERATION Red Rooster pneumatic hoists and trolleys are designed for the lifting and lowering of loads within the capacity of the model selected. The range of hoists and trolleys can be UKCA, or CE marked and conform with ‘Supply of Machinery (Safety) Regulations 2008 (As they apply to machinery being supplied in or into Great Britain from 1st January 2021) for UKCA marking and also the Machinery Directive 2006/42/EC for CE marking. At present both the UK and EU use the same standards with BS EN 14492-2 being the main standard for powered hoisting equipment. Our range of hoists and trolleys are available as hook suspension units, trolley mounted, built into low headroom units and cranes. Nearly all hoist models are also available as Ex ZONE 1 or 2 hoists for use in hazardous areas, with corrosion protection, and can work in temperatures of -20°C to +60°C. When used outdoor or offshore hoists should be protected against the weather and examination and maintenance interval should be reduced.

  • Page 7: Checks Before Use & Hose Support Bracket

    ▪ DON’T use hydraulic fittings. These often have a reduced orifice size resulting in a down line drop in air pressure. ▪ DON’T increase from smaller to larger diameter or insert a length of smaller diameter hose in the supply line as this will result in reduced flow and pressure. ▪ DON’T create low points in the air supply line where water may be trapped (or if unavoidable install a drain tap). ▪ DON’T rely on pneumatic fittings to support airlines; they are not designed for this purpose. ▪ DON’T shorten the pendant by forming a loop or a coil. This will prevent the strainer wire from supporting the pendant and will cause the hoses to become detached or kinked. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 8: Technical Characteristics

    ▪ On pendant controlled hoists an emergency stop button is fitted which connects to a normally open valve either located in the hoist valve chamber or connected to the hoist. When the emergency stop button is pushed or if the air supply to the hoist is cut off then the valve will close stopping the hoist. ▪ Red Rooster hoists have a 5:1 factor of safety. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 9: Hoist Checks

    HOIST CHECKS BEFORE USE HOIST CHECKS (AIR SUPPLY OFF) ▪ Hook swivels satisfactorily and the safety catches work correctly. ▪ Load chain is undamaged and lubricated (light mineral oil). ▪ The load chain is not twisted through (two fall or more models) and that the load chain passed through the limit lever (All models). ▪ The load chain anchor is sound (both live and slack end). ▪ Check for damage to the hoist, pendant and control lines. ▪ Do not operate below -20°C or above 60°C without contacting Red Rooster. HOIST CHECKS (AIR SUPPLY ON) ▪ The pendant buttons, levers or cords should be smooth to operate and return to neutral when released (hoist stops and does not run on). ▪ The hoist is run up and down on a regular basis. Where hoists are hanging in a dry and protected area they should be run weekly, where the hoist is outside and not protected it should be checked, lubricated and run daily. ▪ The emergency stop button / valve operates immediately. ▪ Upper and lower limit switches / levers work satisfactorily. ▪...

  • Page 10: Hoist Controls

    Connect the wire rope sling to the support steel alongside the top hook using bulldog grips. The tension in this sling should be enough to counteract most of the weight of the slack chain produced in the fully raised position, but it must not be tensioned such that it is carrying any of the load supported by the hoist. i.e. if fitted correctly, in an unloaded condition, the sling will be tensioned with the hoist ALMOST in the vertical position. When the load is applied, the tension in the sling will be slack. THE SLING IS NOT CAPABLE OF HOLDING THE LOADS CARRIED BY THE HOIST M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 11 USER MANUAL GETTING STARTED M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 12 USER MANUAL GETTING STARTED M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 13: Lubrication

    AIR SUPPLY FILTER, REGULATOR AND LUBRICATOR LOAD CHAIN LUBRICATION Filter Regulator Lubricator Air In Air Out Applied Position Load M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 14: Safe Operation

    ▪ Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist. AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 15 Fig. A Fig. B Fig. C Fig. D Fig. E Fig. F Fig. G Fig. H M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 16: Safety Equipment - Ppe

    DANGER OPERATIONAL BREAKDOWN OR ACCIDENT If an unloaded hoist stops working then it should be removed from location and sent for repair if none of the remedies in the trouble shooting guide have an effect. When the hoist is still holding a load then an additional hoist should be used to take the weight of the load so it can be safely lowered and the faulty hoist removed for repair. If another hoist cannot be used to lower the load it is possible to release the brake by slackening the brake cover screws but this should only be done by a RRL engineer or after discussions with Red Rooster as it is not always possible or safe to do so. The main air supply line to the hoist should be fitted with an easily accessible valve to cut off the air supply to the hoist in case of emergency or for maintenance. Pendant control hoists also have a main air shut off valve. There should be a safe access to the hoist to carry out maintenance, inspection and lubrication. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 17: Non-Vertical Lifting

    See Diagram 1. REVISION HISTORY REV. DATE APPROVED Diagram 1 M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 18 USER MANUAL M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 19 USER MANUAL         M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 20 ▪ Site conditions shall be taken into account and any signs of changing conditions, such as wind speed, temperature, sea state, rain, snow and ice build-up. ▪ Avoid overloading the hoist by working at excessive angles, snagging, or uncontrolled movement. ▪ Stop the operation and check, if anything unusual is noticed during the lifting operation. Please contact Red Rooster to confirm the suitability of our hoists for the application and if you have any questions. The following air hoist models can be modified for Cross Hauling - TCR-1000, TMH-3000, TMH-6000/2, TMH-10T, TMH-25T & TMH-30T. All Red Rooster hoists modified to be suitable for non-vertical lifting working at angles up to 45 degrees will have ‘CH’ at the end of the model number. For special applications Red Rooster can design and manufacture trolleys where the load is at 90 degrees to the runway beam. ▪ Unless stated otherwise trolleys should only be used for vertical lifting. ▪ The runway beam structure must be suitable for the loading applied by angular lifting. Red Rooster Lifting has no liability for incidents, accidents or damage resulting from improper use of our hoists. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 21: Maintenance

    It is recommended that the load chain and linkages are lubricated as part of this inspection routine. When repairing Red Rooster air hoists only original Red Rooster products should be used. 4.2 Only minor repairs such as silencers, safety catches, pendant repairs, replacing shorter lengths of load chain and inspections should be done CAUTION CAUTION in location after this the hoist should be lowered to ground level and taken to a workshop. If the hoist is taken out of service it should be sent to an approved repairer to be fully dismantled, repaired and tested. CAUTION CAUTION Only Red Rooster approved parts should be fitted to the hoist but good quality European or Japanese load chain and bearings can be used CAUTION CAUTION but other than that only Red Rooster supplied parts should be used. Hoist and trolleys are heavy along with some parts of some hoist so suitable lifting equipment should be used to dismantle and assemble DANGER hoists. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 22: Silencing

    ADJUSTMENTS AND MAINTENANCE OPERATIONS Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate the air pressure. Red Rooster hoists normally do not require any adjustment as the brake springs take up any wear and the load limiter and limits should not need adjustment once set. The lubricator should be checked and topped up weekly in normal use or daily when heavily used. The load chain should be checked monthly for lubrication and oiled if necessary. Where the load chain is not lubricated for operational reasons the chain should be inspected weekly as a dry chain can wear rapidly. The top and bottom hooks should only be lubricated if required during checks. The hoist gearbox is greased during assembly or repair and should not need greased during operation. There are no hazardous substances in Red Rooster hoists. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 23: Fitting Or Replacing Load Chain

    Replace the load chain Flaw ▪ No deformation such as twist Entanglement ▪ No attached sputter Flaw Crack ▪ No entanglement ▪ No crack ▪ Wear (see 4.6 + 4.8) Wear ▪ Check visually for no foreign matter as attached sputter. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 24: Types Of Chain

    66.0 + 0.7 / - 0.3 Max dia at weld: 24.6 Min breaking force: 750 Surface hardness: ca390-420HV10 Grade: EN818/7 ISO 3077 When supplied new, only quality chain from a reputable supplier has been fitted to the hoist. Your supplier will be able to offer replacement chain of like quality. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 25: Hoist Components And Chain

    Hanger Eye for Lifting the Hoist Chain Limit Lever Lowering Limit Lever Lifting Cord Control Lowering Cord Control Lifting M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 26: Service Data

    Replace when it has cracks or critical damage caused by chain Replace when Sprocket part has wear or having a critical Load Sheave damage Free Chain Wheel M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 27 Replace when less than MIN limit Brake Disc STD W = 2.6mm MAX W=2.8mm Replace when more than MAX limit M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 28 11 links length Also replace if the link chain is severely damaged. Measure the chain diameter (d) with point caliper. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 29: Laying Up The Hoist

    Secure the hoist and chain to the shipping container or pallet. For long term storage corrosion inhibitors (wax coatings) can also be applied to suitable surfaces and then removed before use. Before connecting the air supply line to the hoist, pour 5 to 10 cc of Atlub air tool oil directly into the airline to ensure that oil is present in the motor startup. CAUTION CAUTION If being stored long term especially outside ask for a copy of the full procedure - AHLU-15 M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 30: Chain Collectors

    ▪ When the load chain is dry it may not run freely into the chain collector and over fill the collector, so the chain must be kept lubricated to prevent it running out of the collector. ▪ Make sure the chain collector brackets have not been damaged during installation. ▪ Make sure the chain collector is free to move when the hoist is loaded and un-loaded. ▪ Make sure the bottom hook does not connect with the chain collector. Limit the lifting height of the bottom hook if necessary. ▪ For any assistance required on chain collectors please contact Red Rooster Lifting Ltd. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 31 Surname Designed By E. Crichton Drawn By E. Crichton Checked By Approved By B. Aitken Sheet Size M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 32: Speed & Load Limiter Adjustment

    Verify that the Chain / Limit Levers are operational and can move freely in both the up and down directions. CONTROL LEVER LIMIT LEVER DOWN LIFTING LOWERING STOP (NEUTRAL POSITION) LIMIT LEVER UP CHAIN HOOK BLOCK M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 33 ▪ Turn the screw a further quarter of a turn anti-clockwise and tighten the lock nut. ▪ The load limiter is now set. A significant change in the operating pressure from that selected will necessitate adjustment of the load limiter. ▪ The maximum travel of the adjustment screw is approximately eight turns, If adjusted to this point, the load limiter will not CAUTION CAUTION operate. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 34: Operational Breakdown / Troubleshooting The Tmh Hoist

    Re-tighten bolt releasing pendant lever or cord Limit shaft function is disturbed due to rust etc. Replace Limit shaft, Limit shaft bush Damage on O-ring in Valve part Replace defective O-ring M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 35 Adjust the set up for long pendant hose Defective bearing on Limit lever Replace Bearing Defective parts in Motor part Replace defective part M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 36: Periodic Examination & Testing

    In the case of the TMH hoist the hoist is functionally tested with a proof load of 125% of the safe working load prior to delivery (Test certificate refers). It is recommended that the test is repeated along with a thorough examination if the hoist is substantially repaired (i.e. any repair which may affect the hoists ability to lift, lower and sustain a load). REPEAT PROOF LOAD TESTING OF THE HOIST SHOULD BE AVOIDED NOTE! If your hoist is a “spark resistant” zone 1 version; check the bronze coating of the lower and upper hook on signs of wear. A worn out coating is NOT spark resistant anymore and can cause dangerous situations. Therefore let the bronze coating be renewed by your supplier in time. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 37: Duty Ratings

    1Am (M4) *Shortest duration stated. IMPORTANT NOTES A hoist is deemed to be operating when it is in motion. All ratings are based on a clean, dry, air supply and correct lubrication. Load chain must be to manufacturer’s specification. Special chains are excluded (consult your supplier). Mode of use must be in accordance with manufacturer’s recommendation. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 38: Explosion Protection

    TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels for use in a Zone 2 + 22 area and normally with Bronze wheels in a Zone 1 + 21 area with a Gas group of IIB or IIC and Dust group IIIB or IIIC. The normal running speeds of our trolleys and overhead cranes are less than the 1 m/s that the standard allows. (Steel wheels can be acceptable for Zone 1 Gas Group IIB / Dust Group IIIB)
  • Page 39 Any impacts involving light metal or cast iron should be avoided and these materials either protected or removed from the area. ▪ Damaged or badly corroded coatings or chain should be replaced or repaired to keep up the UK Ex / ATEX rating of the equipment. For assistance contact RRL. ▪ Earthing of hoists is not usually required as the hook connection to structure allows the hoist to connect to earth. ▪ The running surfaces of beams and cranes should not be painted to allow wheels to earth to the structure. ▪ Stainless steel ‘C’ track systems should be applied with an earth wire to connect onto the structure. ▪ Plastic junction boxes should only be cleaned with water and a clean cloth to reduce any electrostatic charge coming from the rubbing of the plastic surface. ▪ Dust should not be allowed to accumulate on the hoist, trolley, crane or junction boxes. ▪ Only use a damp cloth for wiping plastic surfaces. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 40 Radio control* T: +44 (0) 1651 872101 *Please contact us for cross hauling applications. sales@redroosterlifting.com REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 41 ADDITIONAL METRE HOL 24.4 kg T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 42 The hoist manual contains further details on safe operation while cross hauling, fleeting or oblique or non-vertical lifting and pulling using Red Rooster air hoists. For further information please contact Red Rooster Lifting. UK EX SCHEME ZONE 2 ATEX ZONE 2...
  • Page 43 USER MANUAL REVISION HISTORY DATE APPROVED DRAWINGS AND PARTS LISTS M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 44 D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 45 Hoist Body - TMH-25T D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 46 FIRST SPACER 425814660 KNOCK PIN (16) 425814N80 FIRST THRUST COLLAR 425814N10 LIMIT LEVER U 425814230 SPACER D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 47 HEX SOCKET HEAD CAP SCREW M24X80 131310024 SPRING WASHER M24 134401024 HEX NUT M24 134902003 HEX PLUG PT1/8 BRANDED NAME PLATE D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 48 Built-In Mains Emergency Stop Valve Pendant Body - TMH-25T D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 49 PARALLEL PIN 4X10 H7 425814M2B BRAKE VALVE CP 131103007 O-RING S-9 131103008 O-RING S-10 131103010 O-RING S-12 D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 50 Cord Body - TMH-25T D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 51 PARALLEL PIN 4X10 H7 425814M2B BRAKE VALVE CP 131103007 O-RING S-9 131103008 O-RING S-10 131103010 O-RING S-12 D01-AH26 REV3 18.01.05 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 52 Pendant - VRD-2R D01-AH26 REV3 18.01.05 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 53 P016/1 1/8 BSP TO 1/8 HOSETAIL SWIVEL P002/1 1/4 HOSE FERRULE D01-AH26 REV3 18.01.05 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
  • Page 54       D01-AH26 REV3 18.01.05 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 55 P016/1 1/8" BSP SWIVEL TO 1/4" HOSE TAIL P002/1 1/4" HOSE FURRULE D01-AH26 REV3 18.01.05 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
  • Page 57 USER MANUAL ACCESSORIES M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 58 This ensures clean plant air and reduces noise levels. In areas where you do not want the exhaust air / oil to go freely into the atmosphere we can either pipe the exhaust air away to another room, fit a filter silencer unit, or a combination of both using the exhaust pipe with a filter silencer on the end of the hose. The filter removes 99.9% of oil from the exhaust air. The noise level is also reduced by the silencer and also with the exhaust noise. Temperature range 5°C to 60°C. The exhaust hose and filter should be at least one size larger than the incoming air supply hose. The exhaust cleaner must be mounted vertically. If the oil drop level decreases or after a period of 1 year the filter element. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 59 USER MANUAL ACCESSORIES M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 60 DANGER Keep the lubricator topped up with a light turbine oil. WORKING PRINCIPLE AND ADJUSTMENT A Out Needle Section AA A portion of the air introduced from the IN side pressurises the lubricant inside the bowl. The remainder of the air passes through the needles 9 , and flows to the OUT side. The pressure differential between the inside of the bowl and the inside of the sight dome 2 , causes the lubricant inside the bowl into the oil passage 10 . The lubricant drips from the dripping tube 11 , and lubricate the OUT side. The amount of lubricant is adjusted by the needle 9 , on the front face. Turning the needle clockwise increases the amount of lubricant, and turning it counter clockwise until fully opened shuts off the lubricant. The needle on the side that is not used should be left fully opened. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 61 Pull the pressure regulator knob up to unlock. (You can visually verify this with the ‘orange mark’ that appears in the gap.) Push the pressure regulator knob down to lock. When the knob is not easily locked, turn it left and right a little and then push it. (When the knob is locked, the ‘orange mark’, i.e. the gap will disappear.) 2. Pulsation will generate when the difference between the inlet and the outlet pressure is large. In this case, reduce the pressure difference between the inlet and the outlet. Please consult with SMC if pulsation problem is not resolved. 3. When the bowl is installed, install them so that the lock button lines up to the groove of the front (or the back) of the body to avoid dropping or damage of the bowl. Orange mark Lock button Image for illustration purposes only M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 63 LOG BOOK LOG BOOK M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 64 Check the condition of the Bronze trolley wheels. Check the condition and setting of the anti-tip rollers. Check air supply lines and control lines for fitting, wear or damage. Check load chain for excessive corrosion. Check hoist body for excessive corrosion. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 65 Check air lines are supported and the weight is not hanging from the air set. TROLLEY CHAIN: Check geared trolley hand chain and drive. When detecting any abnormality during inspection due to erroneous use, instruct the operator and user for correct use of the chain hoist. M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
  • Page 66 LOG BOOK M01-AH26-CH REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 67 TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS. TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY. PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE.
  • Page 68 Head Office: +44 (0) 1651 872101 Nauta House Oldmeldrum E: sales@redroosterlifting.com The Meadows Aberdeenshire, AB51 0EZ W: www.redroosterlifting.com Depot: Unit 26 Kelvin Way +44 (0) 121 525 4162 Kelvin Way Trading Estate West Bromwich, B70 7TW...

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