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RED ROOSTER TMH-3000-LF User Manual

Lube free air hoist
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LUBE FREE AIR HOIST
USER MANUAL
MODEL - TMH-3000-LF

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Summary of Contents for RED ROOSTER TMH-3000-LF

  • Page 1 LUBE FREE AIR HOIST USER MANUAL MODEL - TMH-3000-LF...

  • Page 3: Table Of Contents

    SECTION 12 DATA SHEET SECTION 13: DRAWINGS AND PARTS LISTS SECTION 14: ACCESSORIES SECTION 15: LOG BOOK M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 4 CAUTION Failure to follow this instruction may result in premature wear of the hoist or a component part of the hoist M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 5: Unpacking & Specification

    Do not proceed with installation if the goods are damaged. Ensure that a certificate of test and thorough examination together with a ‘CE’ certificate of conformity is included with the goods. Hand these to the ‘responsible person’ for safe keeping. Check that the identifying mark (serial no), the safe working load (lifting capacity) and the ‘CE’ mark appear on the hoist. SUPPLIER / MANUFACTURER Red Rooster Lifting Ltd Red Rooster Lifting Ltd ADDRESS Nauta House, The Meadows Unit 26 Kelvin Way Trading Estate...

  • Page 6: Operation

    GETTING STARTED - OPERATION OPERATION Red Rooster pneumatic hoists are designed for the lifting and lowering of loads within the capacity of the selected hoist model. Our ranges of hoists are all ‘CE’ marked and conform with the Machinery Directive 2006/42/EC and the powered hoist standard BS EN 14492-2 Our range of hoists are available as hook suspension units, trolley mounted, built into low headroom units and cranes. Nearly all hoist models are also available as ATEX ZONE 1 or 2 hoists for use in hazardous areas, with corrosion protection, and can work in temperatures of -20°C to +60°C. When used outdoor or offshore hoists should be protected against the weather and examination and maintenance interval should...

  • Page 7: Checks Before Use & Hose Support Bracket

    Thoroughly examine the equipment prior to installation to ensure that no damage has occurred during transit. Hoists and trolleys should not be altered in any way without contacting Red Rooster for clearance, as this may affect the certification of the unit.

  • Page 8: Technical Characteristics

    When the emergency stop button is pushed or if the air supply to the hoist is cut off then the valve will close stopping the hoist. ▪ Red Rooster hoists have a 5:1 factor of safety. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 9: Hoist Checks

    ▪ The load chain is not twisted through (two fall or more models) and that the load chain passed through the limit lever (All models). ▪ The load chain anchor is sound (both live and slack end). ▪ Check for damage to the hoist, pendant and control lines. ▪ Do not operate below -20°C or above 60°C without contacting Red Rooster. HOIST CHECKS (AIR SUPPLY ON) ▪ The pendant buttons, levers or cords should be smooth to operate and return to neutral when released (hoist stops and does not run on). ▪ The hoist is run up and down on a regular basis. Where hoists are hanging in a dry and protected area they should be run weekly, where the hoist is outside and not protected it should be checked and run daily.

  • Page 10: Hoist Controls

    ALMOST in the vertical position. When the load is applied, the tension in the sling will be slack. THE SLING IS NOT CAPABLE OF HOLDING THE LOADS CARRIED BY THE HOIST M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 11 USER MANUAL GETTING STARTED M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 12 USER MANUAL GETTING STARTED M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 13: Lubrication

    Note 1 DANGER All Red Rooster hoist chain must be lubricated to prevent wear. Keeping load chain clean and lubricated will greatly increase the lifetime of the chain and prevent costly replacement. Very little lubricant is needed and can be easily applied to the chain by cloth, brush or spray.

  • Page 14: Safe Operation

    ▪ Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist. AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 15 Fig. A Fig. B Fig. C Fig. D Fig. E Fig. F Fig. G Fig. H M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 16: Safety Equipment - Ppe

    If another hoist cannot be used to lower the load it is possible to release the brake by slackening the brake cover screws but this should only be done by a RRIUK engineer or after discussions with Red Rooster as it is not always possible or safe to do so.

  • Page 17: Maintenance

    It is recommended that the load chain and linkages are lubricated as part of this inspection routine. When repairing Red Rooster air hoists only original Red Rooster products should be used. Only minor repairs such as silencers, safety catches, pendant repairs, replacing shorter lengths of load chain and inspections should be done...

  • Page 18: Silencing

    Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate the air pressure. Red Rooster hoists normally do not require any adjustment as the brake springs take up any wear and the load limiter and limits should not need adjustment once set. The load chain should be checked monthly for lubrication and oiled if necessary. Where the load chain is not lubricated for operational reasons the chain should be inspected weekly as a dry chain can wear rapidly.

  • Page 19: Fitting Or Replacing Load Chain

    Otherwise the chain will become trapped DANGER and damaged. Only use quality load chain approved by Red Rooster for use on our hoists. DANGER ITEM...

  • Page 20: Types Of Chain

    Min breaking force: 212.3 Surface hardness: ca.380-400HV101 Grade: EN818/7 ISO 3077 NOTE: When supplied new, only quality chain from a reputable supplier has been fitted to the hoist. Your supplier will be able to offer replacement chain of like quality. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 21 Brake Section Gear Section Upper Hook Hook Safety Latch Motor Section Valve Section Hook Safety Latch Lower Hook M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 22: Service Data

    Measure the contact area of the pin and the chain. (only for TMH-6000/2) Replace if the wear exceeds 1mm. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
  • Page 23 Replace if D exceeds MIN D Also replace if the link chain is severely damaged. Measure the chain diameter (d) with point caliper. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
  • Page 24 Below minimum for replacement. STD W = 2.6mm MAX W = 2.8mm Coupling Above maximum for replacement. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 25: Laying Up The Hoist

    Store in a dry ventilated area. ▪ Secure hoist in a crate or suitable pallet. Transportation - Moving your Red Rooster hoist between locations. Carefully disconnect from suspension point and lower under control to ground level. Be sure that chain collector, valves and trolley drives are not damaged. Carefully lay the pendant on top of the hoist making sure tubes or hoses are not damaged.

  • Page 26: Chain Collectors

    Make sure the bottom hook does not connect with the chain collector. Limit the lifting height of the bottom hook if necessary. ▪ For any assistance required on chain collectors please contact Red Rooster Lifting Ltd. Dia 10 x 85 Machined pin Dia 16 x 100 Machined pin Chain Bucket M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 27: Speed & Load Limiter Adjustment

    ▪ Fasten the lock nut to secure the adjustment screw. ▪ The load limiter is now set. A significant change in the operating pressure from that selected will necessitate adjustment of the load limiter. ▪ The maximum travel of the adjustment screw is approximately eight turns, If adjusted to this point, the load limiter will not CAUTION CAUTION operate. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 28: Operational Breakdown / Troubleshooting The Tmh Hoist

    Limit shaft function is disturbed due to rust etc. Replace Limit shaft, Limit shaft bush Damage on O-ring in Valve part Replace defective O-ring M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 29 Adjust the set up for long pendant hose Defective bearing on Limit lever Replace Bearing Defective parts in Motor part Replace defective part M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 30: Periodic Examination & Testing

    SIX MONTHLY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines. This can be done by a Red Rooster engineer or an independent competent person. Ensure that the party is operating to a detailed inspection procedure or code of practice. SERVICE We would recommend the hoist is returned every 5 years for a full inspection and service.

  • Page 31: Duty Ratings

    Load chain must be to manufacturer’s specification. Special chains are excluded (consult your supplier). Mode of use must be in accordance with manufacturer’s recommendation. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 32: Explosion Protection

    TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels for use in a Zone 2 + 22 area and normally with Bronze wheels in a Zone 1 + 21 area with a Gas group of IIB or IIC and Dust group IIIB or IIIC. The normal running speeds of our trolleys and overhead cranes are less than the 1 m/s that the standard allows.
  • Page 33 *Red Rooster hoists should only be operated with compressed air. MINING APPLICATIONS In general most standard Red Rooster hoists can be used for underground mining operations along with the surface buildings and services. The equipment is certified for Group I M2 use, so must be switched off / isolated in the event of an emergency. The equipment has to be robust, non- sparking, taking into account the conditions and the handling underground and be built to survive along with explosive protection from Methane gas / dust - Firedamp. The maximum surface temperature of 150°C for coal dust atmospheres will not be reached where a coal dust layer can be...
  • Page 34 New exhaust cover design for easy hoisting or lowering maintenance and 1" PT threaded port for piped away exhaust RED ROOSTER LIFTING LIMITED T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH14-LF REV0 ▪...
  • Page 35 99 kg ADDITIONAL METRE HOL 3.8 kg C = CORD CONTROL PE = PENDANT CONTROL RED ROOSTER LIFTING LIMITED T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪...
  • Page 37 USER MANUAL DRAWINGS AND PARTS LISTS M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 38 D01-AH14-LF REV0 17.09.13...
  • Page 39 Hoist Body - TMH-3000-LF D01-AH14-LF REV0 17.09.13...
  • Page 40 Hoist Body - TMH-3000-LF D01-AH14-LF REV0 17.09.13 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 425806790 MOTOR CASE 130109012 BEARING 6211ZZ 425806180 REAR PLATE 130109015 BEARING 6014ZZ 425806160 CYLINDER 131708025 HEX SOCKET HEAD CAP SCREW M8X25...
  • Page 41 Hoist Body - TMH-3000-LF D01-AH14-LF REV0 17.09.13 Fig. Part Number Part Name Parts Hoist 130704025 SPLIT PIN 4X25 42506E60 HOOK 420655P11 HOOK SAFETY CLAW 130802046 HOOK SPRING 131704028 HEX SOCKET HEAD CAP SCREW M4X28 134501004 U NUT M4 425806570 HOOK END PIECE...
  • Page 42 Pendant Body - TMH-3000-LF D01-AH14-LF REV0 17.09.13...
  • Page 43 Pendant Body - TMH-3000-LF D01-AH14-LF REV0 17.09.13 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 425806J80 THROTTLE VALVE 130301047 RETAINING RING H-47 425806E90 VALVE BUSHING (U) 131103020 O-RING S-25 425806F00 VALVE BUSHING (D) 131103021...
  • Page 44 Cord Body - TMH-3000-LF D01-AH14-LF REV0 17.09.13...
  • Page 45 Cord Body - TMH-3000-LF D01-AH14-LF REV0 17.09.13 Fig. Part Number Part Name Parts Hoist 425806J80 THROTTLE VALVE 425806E90 VALVE BUSHING (U) 425806F00 VALVE BUSHING (D) 425806C70 SPRING SEAT 425806A20 VALVE CAP 425806060 VALVE BODY 425806A30 BUSH CAP 425806C60 PISTON 425806810...
  • Page 46 Pendant - VRD-2R D01-AH14-LF REV0 17.09.13 D01-P7 REV1...
  • Page 47 Pendant - VRD-2R D01-AH14-LF REV0 17.09.13 D01-P7 REV1 Fig. No. Part Number Part Name Parts Hoist 131705008 HEX. SOCKET HEAD CAP SCREW M5X8 420228VRD PENDANT VALVE ASSEMBLY 420218VB0 THROTTLE VALVE 420228VR0 VALVE BODY 420218VF0 BUSHING 420223W40 LEVER D 420223W30 LEVER U 130402053 LEVER PIN 130802220...
  • Page 48 Pendant - VTP2M D01-AH14-LF REV0 17.09.13 D01-P2 REV1                            ...
  • Page 49 Pendant - VTP2M D01-AH14-LF REV0 17.09.13 D01-P2 REV1 Fig. No. Part Number Part Name Parts Hoist 105P M4 X 20 CHEESE HEAD SCREW E/STOP/GUARD01 YELLOW E-STOP GUARD 113/1P M4 NYLOCK NUT BIK3206P-BS54 EMERGENCY STOP BUTTON 304P 8mm TO 6mm BANJO P118 90º...
  • Page 51 USER MANUAL ACCESSORIES M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 52 Valve model: DV/0.25 AIR SERVICE EQUIPMENT An air set should be used with all Red Rooster hoists and trolleys. AIR SERVICE UNITS: The correct size of air service unit for each hoist type is stated in the table on page 4.
  • Page 53 When the bowl is installed, install them so that the lock button lines up to the groove of the front (or the back) of the body to avoid dropping or damage of the bowl. Orange mark Lock button Image for illustration purposes only M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 55 LOG BOOK LOG BOOK M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 56 Check the condition and setting of the anti-tip rollers. Check air supply lines and control lines for fitting, wear or damage. Check load chain for excessive corrosion. Check hoist body for excessive corrosion. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 57 TROLLEY CHAIN: Check geared trolley hand chain and drive. When detecting any abnormality during inspection due to erroneous use, instruct the operator and user for correct use of the chain hoist. M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 58 LOG BOOK M01-AH14-LF REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 59 TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS. TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY. PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE.
  • Page 60 Head Office: +44 (0) 1651 872101 Nauta House Oldmeldrum E: sales@redroosterlifting.com The Meadows Aberdeenshire, AB51 0EZ W: www.redroosterlifting.com Depot: Unit 26 Kelvin Way +44 (0) 121 525 4162 Kelvin Way Trading Estate West Bromwich, B70 7TW...

This manual is also suitable for:

Tmh-6000/2-lfTmh-9000/3-lfTmh-12000/4-lfTmh-15000/5-lf

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