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RED ROOSTER TCR-1000-CH User Manual

Cross hauling air hoist
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CROSS HAULING AIR HOIST
USER MANUAL
MODEL - TCR-1000-CH

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Summary of Contents for RED ROOSTER TCR-1000-CH

  • Page 1 CROSS HAULING AIR HOIST USER MANUAL MODEL - TCR-1000-CH...

  • Page 3: Table Of Contents

    SECTION 12: DATA SHEET SECTION 13: DRAWINGS AND PARTS LISTS SECTION 14: ACCESSORIES SECTION 15: LOG BOOK M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 4 CAUTION Failure to follow this instruction may result in premature wear of the hoist or a component part of the hoist M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 5: Unpacking & Specification

    ‘responsible person’ for safe keeping. Check that the identifying mark (serial number), the Safe Working Load (Rated Load) and that the UKCA or CE marking appears on the hoist or hoist and trolley. SUPPLIER / MANUFACTURER Red Rooster Lifting Ltd Red Rooster Lifting Ltd ADDRESS...

  • Page 6: Operation

    OPERATION Red Rooster pneumatic hoists and trolleys are designed for the lifting and lowering of loads within the capacity of the model selected. The range of hoists and trolleys can be UKCA, or CE marked and conform with ‘Supply of Machinery (Safety) Regulations 2008 (As they apply to machinery being supplied in or into Great Britain from 1st January 2021) for UKCA marking and also the Machinery Directive 2006/42/EC for CE marking.

  • Page 7: Checks Before Use & Hose Support Bracket

    Thoroughly examine the equipment prior to installation to ensure that no damage has occurred during transit. Hoists and trolleys should not be altered in any way without contacting Red Rooster for clearance, as this may affect the certification of the unit.

  • Page 8: Technical Characteristics

    When the emergency stop button is pushed or if the air supply to the hoist is cut off then the valve will close stopping the hoist. ▪ Red Rooster hoists have a 5:1 factor of safety. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 9: Hoist Checks

    ▪ The load chain is not twisted through (two fall or more models) and that the load chain passed through the limit lever (All models). ▪ The load chain anchor is sound (both live and slack end). ▪ Check for damage to the hoist, pendant and control lines. ▪ Do not operated below -20°C or above 60°C without contacting Red Rooster. HOIST CHECKS (AIR SUPPLY ON) ▪ The pendant buttons, levers or cords should be smooth to operate and return to neutral when released (hoist stops and does not run on). ▪ The hoist is run up and down on a regular basis. Where hoists are hanging in a dry and protected area they should be run weekly, where the hoist is outside and not protected it should be checked, lubricated and run daily.

  • Page 10: Hoist Controls

    ALMOST in the vertical position. When the load is applied, the tension in the sling will be slack. THE SLING IS NOT CAPABLE OF HOLDING THE LOADS CARRIED BY THE HOIST M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 11 USER MANUAL GETTING STARTED M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 12 USER MANUAL GETTING STARTED M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 13: Lubrication

    CAUTION modification of the hoist (See air service equipment) - CONSULT YOUR DEALER. Note 2 All Red Rooster hoist chain must be lubricated to prevent wear. DANGER Keeping load chain clean and lubricated will greatly increase the lifetime of the chain and prevent costly replacement. Very little lubricant is needed and can be easily applied to the chain by cloth, brush or spray.

  • Page 14: Safe Operation

    ▪ Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist. AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 15 Fig. A Fig. B Fig. C Fig. D Fig. E Fig. F Fig. G Fig. H M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 16: Safety Equipment - Ppe

    If another hoist cannot be used to lower the load it is possible to release the brake by slackening the brake cover screws but this should only be done by a RRL engineer or after discussions with Red Rooster as it is not always possible or safe to do so.

  • Page 17: Non-Vertical Lifting

    Non-vertical lifting can cover a range of activities such as horizontal pulling, cross-hauling, or oblique pulling. Normally Red Rooster pneumatic hoists should only be used for the lifting and lowering of loads vertically, so using standard Red Rooster hoists for lifting at an angle may cause damage to the hoist, the supporting structure or trolley if the equipment and structure have not been confirmed as suitable.
  • Page 18 USER MANUAL M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 19 USER MANUAL         M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 20 The following air hoist models can be modified for Cross Hauling - TCR-1000, TMH-3000, TMH-6000/2, TMH-10T, TMH-25T & TMH-30T. All Red Rooster hoists modified to be suitable for non-vertical lifting working at angles up to 45 degrees will have ‘CH’ at the end of the model number. For special applications Red Rooster can design and manufacture trolleys where the load is at 90 degrees to the runway beam. ▪ Unless stated otherwise trolleys should only be used for vertical lifting.

  • Page 21: Maintenance

    It is recommended that the load chain and linkages are lubricated as part of this inspection routine. When repairing Red Rooster air hoists only original Red Rooster products should be used. Only minor repairs such as silencers, safety catches, pendant repairs, replacing shorter lengths of load chain and inspections should be done...

  • Page 22: Silencing

    Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate the air pressure. Red Rooster hoists normally do not require any adjustment as the brake springs take up any wear and the load limiter and limits should not need adjustment once set. The lubricator should be checked and topped up weekly in normal use or daily when heavily used.

  • Page 23: Fitting Or Replacing Load Chain

    Otherwise the chain will become trapped DANGER and damaged. Only use quality load chain approved by Red Rooster for use on our hoists. DANGER ITEM...

  • Page 24: Types Of Chain

    EN818-7 ISO 3077 DIN5684 - 8 + EN818/7 ISO 3077 NOTE: Spark resistant hoists are fitted with KITO nickel plated heavy duty chain or 60 stainless steel chain. Please refer to supplier. When supplied new, only quality chain from a reputable supplier has been fitted to the hoist. Your supplier will be able to offer replacement chain of like quality. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 25 Gear Box Chain Lever Limit Lock Hook Safety Latch Lower Hook Cord Lever Cord Control Pendant Control M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 26: Service Data

    Replace if there is a step on the surface of the pin. If the pin is replaced, replace the needle bearing and star gear at the same time. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
  • Page 27 Also replace if the link chain is severely damaged. 5 links L Load Chain Measure the chain diameter (d) with point caliper. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 28: Laying Up The Hoist

    Store in a dry ventilated area. ▪ Secure hoist in a crate or suitable pallet. Transportation - Moving your Red Rooster hoist between locations. Carefully disconnect from suspension point and lower under control to ground level. Be sure that chain collector, valves and trolley drives are not damaged. Carefully lay the pendant on top of the hoist making sure tubes or hoses are not damaged.

  • Page 29: Chain Collectors

    ▪ When the load chain is dry it may not run freely into the chain collector and over fill the collector, so the chain must be kept lubricated to prevent it running out of the collector. ▪ Make sure the chain collector brackets have not been damaged during installation. ▪ Make sure the chain collector is free to move when the hoist is loaded and un-loaded. ▪ Make sure the bottom hook does not connect with the chain collector. Limit the lifting height of the bottom hook if necessary. ▪ For any assistance required on chain collectors please contact Red Rooster Lifting Ltd. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 30 TCR-500 - TCR-2000/2 Bolt M8 x 25 Bolt M6 x 16 Bolt M8 x 25 Chain Bucket M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 31: Speed & Load Limiter Adjustment

    ▪ Turn the screw a further quarter of a turn anti-clockwise and tighten the lock nut. ▪ The load limiter is now set. A significant change in the operating pressure from that selected will necessitate adjustment of the load limiter. ▪ The maximum travel of the adjustment screw is approximately eight turns, If adjusted to this point, the load limiter will not CAUTION CAUTION operate. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 32: Operational Breakdown / Troubleshooting The Tcr & Tcs Hoist

    Find cause of vibration. Hoist constantly operating at close headroom Fit a ball bearing swivel below the hook. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 33: Periodic Examination & Testing

    SIX MONTHLY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines. This can be done by a Red Rooster engineer or an independent competent person. Ensure that the party is operating to a detailed inspection procedure or code of practice. SERVICE We would recommend the hoist is returned every 5 years for a full inspection and service.

  • Page 34: Duty Ratings

    Load chain must be to manufacturer’s specification. Special chains are excluded (consult your supplier). Mode of use must be in accordance with manufacturer’s recommendation. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 35: Explosion Protection

    For Europe and many other parts of the world we also offer ATEX Non-electrical equipment certified under the ATEX 2014/34/EU Directive. For both the UK Ex and ATEX this is split into two categories of equipment available from Red Rooster – Group – I mining (I M2 De-energised in an emergency) and group II – Zone 1 + 21 & Zones 2 + 22) The Explosive Protection Level (EPL) has been set when the effective ignition sources are identified and when they become effective in normal operation and in the case of expected malfunctions.
  • Page 36 *Red Rooster hoists should only be operated with compressed air. MINING APPLICATIONS In general most standard Red Rooster hoists can be used for underground mining operations along with the surface buildings and services. The equipment is certified for Group I M2 use, so must be switched off / isolated in the event of an emergency. The equipment has to be robust, non- sparking, taking into account the conditions and the handling underground and be built to survive along with explosive protection from Methane gas / dust - Firedamp. The maximum surface temperature of 150°C for coal dust atmospheres will not be reached where a coal dust layer can be...
  • Page 37 • Main air shut off valve sales@redroosterlifting.com *Please contact us for cross hauling applications. REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 38 ADDITIONAL METRE HOL 1.1 kg T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 39 The hoist manual contains further details on safe operation while cross hauling, fleeting or oblique or non-vertical lifting and pulling using Red Rooster air hoists. For further information please contact Red Rooster Lifting. UK EX SCHEME ZONE 2 ATEX ZONE 2...
  • Page 41 USER MANUAL DRAWINGS AND PARTS LISTS M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 42 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 43 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 44 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 45 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 46 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 47 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 48 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 49 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 50 D01-AH4 REV5 17.09.15 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 51 Pendant - VRD-2R D01-AH4 REV5 17.09.15 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 52 P016/1 1/8 BSP TO 1/8 HOSETAIL SWIVEL P002/1 1/4 HOSE FERRULE D01-AH4 REV5 17.09.15 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
  • Page 53       D01-AH4 REV5 17.09.15 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 54 P016/1 1/8" BSP SWIVEL TO 1/4" HOSE TAIL P002/1 1/4" HOSE FURRULE D01-AH4 REV5 17.09.15 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
  • Page 55 USER MANUAL ACCESSORIES M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 56 The noise level is also reduced by the silencer and also with the exhaust noise. Temperature range 5°C to 60°C. The exhaust hose and filter should be at least one size larger than the incoming air supply hose. The exhaust cleaner must be mounted vertically. If the oil drop level decreases or after a period of 1 year the filter element. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 57 USER MANUAL ACCESSORIES M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 58 USER MANUAL AIR SERVICE EQUIPMENT An air set should be used with all Red Rooster hoists and trolleys. AIR SERVICE UNITS: The correct size of air service unit for each hoist type is stated in the table on page 4. The air service unit must be installed with the lubricator unit down line from the filter unit. The unit should be installed at the hoist inlet port or within eight metres of inlet port. (Siting the unit further away or...
  • Page 59 When the bowl is installed, install them so that the lock button lines up to the groove of the front (or the back) of the body to avoid dropping or damage of the bowl. Orange mark Lock button Image for illustration purposes only M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 61 LOG BOOK LOG BOOK M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 62 Check the condition and setting of the anti-tip rollers. Check air supply lines and control lines for fitting, wear or damage. Check load chain for excessive corrosion. Check hoist body for excessive corrosion. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 63 TROLLEY CHAIN: Check geared trolley hand chain and drive. When detecting any abnormality during inspection due to erroneous use, instruct the operator and user for correct use of the chain hoist. M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 64 LOG BOOK M01-AH4-CH REV6 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 65 TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS. TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY. PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE.
  • Page 66 Head Office: +44 (0) 1651 872101 Nauta House Oldmeldrum E: sales@redroosterlifting.com The Meadows Aberdeenshire, AB51 0EZ W: www.redroosterlifting.com Depot: Unit 26 Kelvin Way +44 (0) 121 525 4162 Kelvin Way Trading Estate West Bromwich, B70 7TW...

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