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Manuals
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Hyster Manuals
Forklifts
E40XL
Service & repair manual
Hyster E40XL Service & Repair Manual
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Table of Contents
1
Table of Contents
2
General
3
Description
4
Steering Wheel and Column Assembly Repair
5
Assembly Components, Remove
6
Assembly Components, Install
7
Power Steering Motor and Pump
8
Description
9
J40-60Xm
10
Remove
11
Install
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Hyster C108 (E40XL, E50XL, E55XL, E60XL) Electric Forklift
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Summarization of Contents
Steering System for Electric Lift Trucks
Safety Precautions for Maintenance and Repair
Safety Symbols and Definitions
Explains the meaning of WARNING and CAUTION symbols used in the manual.
General Steering System Information
Power Steering Component Identification
Identifies key components of the power steering system for different truck configurations.
Power Steering Components Diagram (E1.50-2.00XMS)
Illustrates power steering components for specific Hyster models.
Steering System Description and Operation
Explains how the hydraulic steering system operates, including pump and motor control.
Steering Wheel and Column Assembly Repair
Removing Steering Column Assembly Components
Details the steps for removing components from the steering column assembly.
Steering Wheel and Column Assembly Diagram (Early XL Units)
Illustrates the steering wheel and column assembly for early XL models.
Legend for Steering Wheel and Column Assembly Diagram
Lists and defines the numbered parts shown in Figure 4.
Steering Wheel and Column Assembly Diagram (Later XL Units)
Illustrates the steering wheel and column assembly for later XL models.
Steering Wheel and Column Assembly Diagram (Early XM Units)
Illustrates the steering wheel and column assembly for early XM units.
Legend for Steering Wheel and Column Assembly Diagram (XM Units)
Lists and defines the numbered parts shown in Figure 6.
Installing Steering Column Assembly Components
Details the steps for installing components onto the steering column assembly.
Steering Wheel and Column Assembly Diagram (Later XM Units)
Illustrates the steering wheel and column assembly for later XM units.
Legend for Steering Wheel and Column Assembly Diagram (Later XM Units)
Lists and defines the numbered parts shown in Figure 7.
Hydraulic Hose Connection Warning
Warns about the critical importance of correct hydraulic hose connections for system operation.
Power Steering Motor and Pump
Power Steering Motor and Pump Description
Provides general information on the power steering motor and pump assembly location.
Power Steering Motor and Pump Diagram (J2.00-3.20XM)
Illustrates the power steering motor and pump for specific J2.00-3.20XM models.
Power Steering Pump Motor Diagram (E1.50-2.00XMS)
Illustrates the power steering pump motor for specific E1.50-2.00XMS models.
Removing and Disassembling Power Steering Motor and Pump
Provides steps to remove and disassemble the power steering motor and pump assembly.
Power Steering Pump Motor Diagram (E/J1.50-3.20XM)
Illustrates the power steering pump motor for specific E/J1.50-3.20XM models.
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