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Manuals
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Forklifts
E45XM2
Service & repair manual
Hyster E45XM2 Service & Repair Manual
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Contents
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Table of Contents
Table of Contents
General
Safety Procedures When Working Near Mast
Forks Repair
Remove
Install
Carriages Repair
Standard Carriage, Remove
Hang-On Sideshift Carriage, Remove
Standard Carriage and Hang-On Sideshift Carriage, Repair
Standard Carriage, Install
Hang-On Sideshift Carriage, Install
Integral Sideshift Carriage
Remove
Clean and Inspect
Repair
Install
Mast Repair
Remove
Two-Stage LFL and Two-Stage FFL Masts, Disassemble
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Table of Contents
2
General
3
Forks Repair
4
Mast Repair
5
Two-Stage Lfl and Two-Stage Ffl Masts, Disassemble
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Hyster F108 (E45XM2 E50XM2 E55XM2 E60XM2 E65XM2)
Forklift
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Summarization of Contents
Mast Component Repairs
Maintenance and Repair Safety Precautions
Mast General Information
Mast Safety Procedures
Procedures for safe inspection or work near the mast, including securing moving parts.
Fork Maintenance and Repair
Fork Removal
Steps to safely remove fork from carriage, noting weight and lifting requirements.
Fork Installation
Steps to properly install fork onto carriage, ensuring hooks engage carriage bars.
Carriage Repair Procedures
Standard Carriage Removal
Procedure to remove standard carriage from mast, involving chain management and lifting.
Hang-On Sideshift Carriage Removal
Steps to remove hang-on sideshift carriage, including crane use and hydraulic line disconnection.
Standard and Hang-On Sideshift Carriage Repair
Repair procedures for carriage aprons, load rollers, and sideshift cylinders.
Standard Carriage Installation
Procedure to install a standard carriage, ensuring alignment and connection to mast weldment.
Hang-On Sideshift Carriage Installation
Steps for installing hang-on sideshift carriage, including shims, brackets, and torque specifications.
Integral Sideshift Carriage Removal
Procedure for removing the integral sideshift carriage, involving fork and backrest removal.
Integral Sideshift Carriage Cleaning and Inspection
Inspecting carriage bars, bearings, and sideshift cylinder for wear and damage.
Integral Sideshift Carriage Repair
Steps for repairing integral sideshift carriage, focusing on load rollers and cylinder rod seals.
Mast Repair Procedures
Mast Removal Procedure
Procedure for safely removing the mast, emphasizing weight and lifting device capacity.
Mast Installation Procedure
Steps for installing the mast, including bearing seating and grease application.
Two-Stage Mast Disassembly
Steps to disassemble two-stage LFL and FFL masts, including hose and cylinder disconnection.
Mast Weldment and Component Removal
Procedures for sliding and removing mast weldments and components like bearings and chain sheaves.
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