Hyster F114 Manual
  1. Manuals
  2. Brands
  3. Hyster Manuals
  4. Forklifts
  5. F114
  6. Manual

Hyster F114 Manual

Hide thumbs Also See for F114:
Table of Contents

Advertisement

Quick Links

Hyster F114 (E25Z, E30Z, E35Z, E40ZS) Forklift

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the F114 and is the answer not in the manual?

Questions and answers

Related Manuals for Hyster F114

Summary of Contents for Hyster F114

  • Page 1 Hyster F114 (E25Z, E30Z, E35Z, E40ZS) Forklift...
  • Page 2 B559, B562, B563, B564, B661, B662, B663, C515, C551, C555, C559, D507, D508, D509, D515, D562, D563, D564, E509, AND E564) S30FT, S35FT, S40FTS [E010]; E1.50-2.00XM (E25-35Z, E40ZS) [E114, F114]; H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001]; S2.0-3.5FT (S40-70FT, S55FTS) [F187]; J1.60-2.00XMT (J30-40ZT) [J160];...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Torque Specifications ............................31 Lift Cylinder Leak Check ..........................32 Fork Positioner Cylinder Repair .......................... 33 Remove ................................33 Disassemble ...............................33 Clean ..................................36 Inspect ................................37 Assemble ................................37 Install .................................37 Fork Positioner Cylinder Adjustment ......................37 Torque Specifications ............................38 ©2014 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 External Installation (Seal and Back-Up Ring) ....................39 Internal Installation (Piston Rod Assembly) ....................39 This section is for the following models: (S30FT, S35FT, S40FTS) [E010]; E1.50-2.00XM (E25-35Z, E40ZS) [E114, F114]; H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001]; S2.0-3.5FT (S40-70FT, S55FTS) [F187]; J1.60-2.00XMT (J30-40ZT) [J160];...

  • Page 7: General

    A single external lower- • E1.50-2.00XM (E25-35Z, E40ZS) ing control valve is connected by tubing and hoses (E114,F114) to all the lift cylinders. • J1.60-2.00XMT (J30-40ZT) (J160) NOTE: On lift truck models listed below there are •...

  • Page 8: Safety Procedures When Working Near Mast

    Safety Procedures When Working Near Mast 2100 SRM 1139 On lift truck models listed below, equipped with a On all lift trucks, the free-lift chains connect at one three-stage full free-lift mast, there are two free lift end of the mid-crossmember of the inner mast. Two chains and chain sheaves.
  • Page 9 2100 SRM 1139 Safety Procedures When Working Near Mast back side of mast. Make sure hook is completely WHEN WORKING NEAR THE MAST ALWAYS: engaged with a link in the chain. Make sure • Lower the mast and carriage completely. safety chain does not touch lift chains or chain Push the lift/lower control lever forward and sheaves, tubes, hoses, fittings, or other parts on...
  • Page 10 Safety Procedures When Working Near Mast 2100 SRM 1139 A. TWO-STAGE LFL MAST C. THREE-STAGE FFL MAST B. TWO-STAGE FFL MAST D. FOUR-STAGE FFL MAST 1. OUTER WELDMENT 5. FREE-LIFT CYLINDER 2. INNER WELDMENT 6. CARRIAGE BAR 3. INTERMEDIATE WELDMENT 7.

  • Page 11: Tilt Cylinder Repair

    2100 SRM 1139 Tilt Cylinder Repair Tilt Cylinder Repair REMOVE 2. Stroke cylinder to the full back tilt position. 3. Disconnect the hydraulic lines at the tilt cylin- WARNING der. Install caps on the hydraulic lines and in the cylinder ports. Before removing the tilt cylinder(s), tilt the mast forward.

  • Page 12: Disassemble

    • E1.50-2.00XM (E25-35Z, E40ZS) ber of turns used to remove the rod end. (E114,F114) 1. Place the tilt cylinder in a soft jaw vise. Remove • J1.60-2.00XMT (J30-40ZT) (J160) the rod end and, if equipped, tilt spacer from the rod.
  • Page 13 2100 SRM 1139 Tilt Cylinder Repair Figure 3. Tilt Cylinder...
  • Page 14 1. CYLINDER SHELL 6. BACKUP RING 2. RETAINER 7. O-RING 3. ROD 8. NUT 4. WIPER RING 9. PISTON 5. SEAL 10. PISTON SEAL Figure 4. Tilt Cylinder for Lift Truck Models E1.50-2.00XM (E25-35Z, E40ZS) (E114,F114) and J1.60-2.00XMT (J30-40ZT) (J160)

  • Page 15: Inspect

    Replace the rod if • E1.50-2.00XM (E25-35Z, E40ZS) found to be damaged. (E114,F114) Inspect the inner surface of the cylinder tube for • H1.6FT, H1.8FT, H2.0FTS (H30FT, damage. If the tube is found to be damaged, replace H35FT, H40FTS) (F001) the cylinder.

  • Page 16: Install

    1. Using a lifting device, place the cylinder in during removal. Lubricate threads on capscrew mounting position on the lift truck frame. In- with lubricant, Hyster P/N 186061. Install cap- stall the anchor pin. Install the retainer and screw in rod end so that capscrew head is on capscrew.

  • Page 17: Tilt Cylinders, Adjust

    H2.0-3.5FT (H40-70FT) (L177) serious injury. • E1.50-2.00XM (E25-35Z, E40ZS) (E114,F114) Check the tilt cylinder stroke by slowly tilting the mast fully forward and backward several times. • E2.00-3.20XM (E45-65Z) (G108) Both tilt cylinders must stop their stroke at the •...
  • Page 18 OUT tilt limit spacers as follows: (F187) • H2.0-3.5FT (H40-70FT) (L177) a. Adjust the rod ends to • E1.50-2.00XM (E25-35Z, E40ZS) 15 mm (0.6 in.) for lift truck model (E114,F114) • S4.0, 4.5, 5.5FT, S5.5FTS, (S80, • E2.00-3.20XM (E45-65Z) (G108) 100, 120FT; S80, 100FTBCS;...

  • Page 19: Tilt Cylinder Leak Check

    2100 SRM 1139 Tilt Cylinder Repair wrench and turn the cylinder rod IN as nec- essary. Repeat this procedure until both cyl- inder rods stop at the same position within 1 mm (0.04 in.). c. Slowly tilt the mast backward until one rod end just contacts the spacer.

  • Page 20: Torque Specifications

    The valve must be able to completely shut off S35FT, S40FTS (E010), E1.50-2.00XM (E25-35Z, the flow of hydraulic oil. Put the load on the E40ZS) (E114,F114), H1.6FT, H1.8FT, H2.0FTS forks again. Close the valve. Tilt the mast for- (H30FT, H35FT, H40FTS) (F001), H2.0-2.5FT ward just past the vertical position.

  • Page 21: Gland

    • H2.0-3.5FT (H40-70FT) (L177) riage removal procedures located in the section • E1.50-2.00XM (E25-35Z, E40ZS) (E114, F114) Mast Repairs (S/N A551, A555, A559, A661, • E2.00-3.20XM (E45-65Z) (G108) A662, A663, A664, B507, B508, B509, B551, B555, B559, B562, B563, B564, B661, B662, •...
  • Page 22 Lift Cylinder Repair 2100 SRM 1139 Mast Repairs (S/N A513, A514, A613, A614, crossmember on outer mast section. Lower A702, A703, A704, A705, A706, A707, A751, mast so safety chain holds weight of the mast sections. A752, B513, B514, B586, B587, B588, B589, B590, B591, B749, B750, B751, B752, B753, B754) 4000SRM1250 for lift truck models shown WARNING...
  • Page 23 2100 SRM 1139 Lift Cylinder Repair NOTE: BALANCE LINE IS USED ON FOUR-STAGE FFL MAST ONLY. 1. BALANCE LINE 9. LOWERING CONTROL VALVE 2. SNAP RING 10. RIGHT MAIN LIFT CYLINDER 3. SHIM 11. SPACER 4. FITTING AND O-RING 12. RETAINER 5.

  • Page 24: Disassemble

    Lift Cylinder Repair 2100 SRM 1139 Disassemble • S4.0-5.5FT, S5.5FTS, (S80-120FT; S80-100FTBCS; S120FTS; S120FTPRS) (G004, H004) CAUTION • E3.50-5.50XL, E4.50XLS (E70-120Z, Carefully disassemble the main lift cylinders so E100ZS) (E098) the piston rods and sliding surfaces are not dam- aged. NOTE: To disassemble the left main lift cylinder on lift trucks equipped with a two-stage FFL mast, see the section Two-Stage FFL Left Side Main Lift Cyl-...

  • Page 25: Clean

    2100 SRM 1139 Lift Cylinder Repair CAUTION DO NOT allow cleaning solvent to come in contact with rubber components. It will damage those components. 1. Clean all metal parts in solvent and dry with compressed air. Inspect Inspect the gland for damage to the threads and the seal surfaces.

This manual is also suitable for:

E25zE30zE35zE40zs

Table of Contents